Changing the Rules of the Game: Used Fuel Studies Outside of a Remote Handling Facility
Recent advances in micro-fabrication tools like the FEI Helios NanoLab 660 dual Focused Ion Beam (FIB) and Scanning Electron Microscope (SEM) now make it possible to easily and reliably prepare micron (or smaller) specimens for analyses or further experimentation. Pacific Northwest National Laboratory (PNNL) has leveraged this capability at the Category II Nuclear Facility, the Radiochemical Processing Laboratory, to facilitate nuclear materials analysis and experimentation of used nuclear fuel. Micron-scale specimens of un-irradiated UO2 fuel pellets of various enrichments from depleted to 4.95% enriched, relative to 235U, were prepared at PNNL and shipped to the University of Missouri’s Research Reactor (MURR) for irradiation. Prior to shipping, samples were attached to commercially available Transmission Electron Microscopy half-grids via ion deposition, which were then housed in specially designed aluminum sample holders approved for use at the reactor facility. This minimized handling and preparation requirements prior to materials analysis after irradiation. Samples were irradiated to a burnup equivalent of 8 – 3,700 MWd/MTU. Additionally, by reducing the size of the specimens, and therefore their emitted radiation dose, the required cooling time after irradiation and prior to analysis was greatly diminished, and handling of these samples could proceed outside of a hot cell facility. Results from these experiments provided insight into the initial production of noble metal phase particles in used nuclear fuel at extremely low burnup levels. Some incompatibility with the container was observed at higher burnup. Micro-scale irradiation experiments were performed at roughly 1/7th of the time, effort and expense a similar bulk-scale study requiring a shielded hot cell facility would require. Conducting nuclear materials analysis at the micron-scale holds the promise of enhancing collaboration and material accessibility to the broader research community, improving accessibility to cutting edge research tools by the nuclear materials science community, lowering the risk to the scientist by reducing radiation dose and exposure, reducing facility and research costs associated with the requirement to conduct nuclear materials science within glovebox or remote handling facilities, and minimizing waste.