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NASA NTRS2023

Elastic Modulus Testing for TriTruss Struts

The TriTruss is a novel structural module developed by researchers at NASA Langley Research Center (LaRC) that can be used in space to assemble large backing structures for a variety of applications. One such application is the metering truss and primary mirror backbone support structure of an in-space assembled telescope(iSAT). For the iSAT application, the TriTruss will be supporting mirror segments, payloads, and instruments, all of which require the TriTruss to have robust structural integrity. An accurate elastic modulus value is crucial to the finite element analysis(FEA) of the structure. Initial testing indicated that the equivalent elastic modulus provided by the manufacturer and used in the analyses did not accurately predict the behavior of the structure. In this paper, the in-house testing method developed at LaRC to accurately measure the equivalent elastic modulus of the composite struts for use in the analyses is described. A tensile and compressive equivalent elastic modulus was computed from the data obtained in this test. The testing resulted in a tensile equivalent elastic modulus of 24.6 Msi (standard deviation of 0.888 Msi) or 169 GPa (standard deviation of 6.20 GPa) and a compressive equivalent elastic modulus of 22.8 Msi (standard deviation of 0.780 Msi) or 157 GPa(standard deviation of 5.38 GPa) for the single wall thickness struts. For double wall thickness struts, the testing resulted in a tensile equivalent elastic modulus of32.1 Msi (standard deviation of 1.003 Msi) or 221 GPa (standard deviation of 6.91GPa) and a compressive equivalent elastic modulus of 31.9 Msi (standard deviation of 1.123) or 220 GPa (standard deviation of 7.74 GPa).1

TriTruss↗

NASA NTRS1974

Bonded composite to metal scarf joint performance in an aircraft landing gear drag strut

The structural performance of a boron-epoxy reinforced titanium drag strut, which contains a bonded scarf joint and was designed to the criteria of the Boeing 747 transport, was evaluated. An experimental and analytical investigation was conducted. The strut was exposed to two lifetimes of spectrum loading and was statically loaded to the tensile and compressive design ultimate loads. Throughout the test program no evidence of any damage in the drag strut was detected by strain gage measurements, ultrasonic inspection, or visual observation. An analytical study of the bonded joint was made using the NASA structural analysis computer program NASTRAN. A comparison of the strains predicted by the NASTRAN computer program with the experimentally determined values shows excellent agreement. The NASTRAN computer program is a viable tool for studying, in detail, the stresses and strains induced in a bonded joint.

Howell, W. E.↗

NASA NTRS1974

Space shuttle launch vehicle (13 P-OTS) strut support interference effects study in the Rockwell International 7- by 7-foot trisonic wind tunnel (IA68)

Strut support interference investigations were conducted on an 0.004-(-) scale representation of the space shuttle launch vehicle in order to determine transonic and supersonic model support interference effects for use in a future exhaust plume effects study. Strut configurations were also tested. Orbiter, external tank, and solid rocket booster pressures were recorded at Mach numbers 0.9, 1.2, 1.5, and 2.0. Angle of attack and angle of sideslip were varied between plus or minus 4 degrees in 2 degree increments. Parametric variations consisted only of the strut configurations.

Rogge, R. L.↗

NASA NTRS1975

Prediction of Externally Blown Flap Noise and Turbomachinery Strut Noise

Methods were developed for predicting externally blown flap (EBF) noise and turbomachinery strut noise. Noise radiated by under-the-wing and upper-surface-blowing EBF configurations is calculated as a sum of lift dipole noise, trailing edge noise, and jet quadrupole noise. Resulting predictions of amplitudes and spectra generally were in good agreement with data from small-scale models. These data cover a range of exhaust velocity, flap deflection, exhaust nozzle position, exhaust nozzle shape, and ratio of exhaust nozzle diameter to wing chord. A semi-empirical method for predicting dipole noise radiation from a strut with incident turbulence was in good agreement with data. Leading-edge regions made of perforated plate backed by a bulk acoustic absorber achieved up to 7 db reduction of strut noise caused by incident turbulence at high frequencies. Radial turbulence in a turbofan exit duct was found to have a relatively high level associated with the mean velocity defect in the rotor blade wakes. Use of these turbulence spectra and a dipole noise radiation equation gave general prediction of measured aft-radiated sound power caused by a splitter ring in a full-scale fan exit duct.

Fink, M. R.↗

NASA NTRS1975

Nonreactive mixing study of a scramjet swept-strut fuel injector

The results are presented of a cold-mixing investigation performed to supply combustor design information and to determine optimum normal fuel-injector configurations for a general scramjet swept-strut fuel injector. The experimental investigation was made with two swept struts in a closed duct at a Mach number of 4.4 and a nominal ratio of jet mass flow to air mass flow of 0.0295, with helium used to simulate hydrogen fuel. Four injector patterns were evaluated; they represented the range of hole spacing and the ratio of jet dynamic pressure to free-stream dynamic pressure. Helium concentration, pitot pressure, and static pressure in the downstream mixing region were measured to generate the contour plots needed to define the mixing-region flow field and the mixing parameters. Experimental results show that the fuel penetration from the struts was less than the predicted values based on flat-plate data; but the mixing rate was faster and produced a mixing length less than one-half that predicted.

Mcclinton, C. R.↗

NASA NTRS1976

Optical antenna gain. III - The effect of secondary element support struts on transmitter gain

The effect of a secondary-element spider support structure on optical antenna transmitter gain is analyzed. An expression describing the influence of the struts on the axial gain, in both the near and far fields, is derived as a function of the number of struts and their width. It is found that, for typical systems, the struts degrade the on-axis gain by less than 0.4 dB, and the first side-lobe level is not increased significantly. Contour plots have also been included to show the symmetry of the far-field distributions for three- and four-support members.

Klein, B. J.↗

NASA NTRS1983

Interaction of fan rotor flow with downstream struts

The detailed unsteady pressure field produced on the rotor blades of an axial-flow fan by interaction with downstream struts was investigated. The experimental arrangement was similar to that found in the fan casings of turbofan aircraft engines. Acoustically significant pressure fluctuations were measured on both thy suction and pressure sides of the rotor blades for several positions of the downstream struts. The level of the observed interaction decreased with increased spacing of the struts behind the rotor. An inviscid flow analysis for the disturbance level is compared with trends of the measured results.

Obrien, W. F., Jr.↗

NASA NTRS1985

Variable length strut with longitudinal compliance and locking capability

A variable length strut device is illustrated for connecting two associated structures which includes an outer load bearing shell, a drive assembly, a length varying compliance assembly positioned by drive assembly, and a strut rod locking assembly. The load bearing shell includes a connecting part adapted for connection to a first associated structure. A strut connection rod has a connecting part adapted for connection to a second associated structure and a distal end having a piston driver slidably carried in a housing of compliance assembly. Two compliance pistons act in opposing directions on the piston driver to provide longitudinal compliance in a compliance mode of operation. Locking assembly includes locking balls which are urged in a locking ring as locking bolt is urged to the left by fluid pressure. Microswitches sense the displacement of pistons away from the internal ring to bring the pistons to a neutral position wherein the pistons are in contact with the internal ring when it is desired to do so as affected by a control source.

Belew, R. R.↗

NASA NTRS1989

Numerical simulation of flow through a two-strut scramjet inlet

A three-dimensional, Reynolds-averaged Navier-Stokes code has been used to numerically analyze flow through a two-strut, supersonic combustion ramjet (scramjet) inlet configuration. It solves the governing equations in full conservation form using either a fully explicit or explicit-implicit method. An algebraic, two-layer eddy-viscosity model is used for turbulent flow calculations. The analysis allows inclusion of end effects that are caused by the aft placement of the cowl on the underside of the inlet. A special grid has been developed to accommodate the struts embedded in the inlet flowfield. Detailed numerical results are presented here for the two-strut configuration, and a comparison is made with the available experimental results.

Kumar, Ajay↗

NASA NTRS1990

Preloaded Composite-Strut/End-Fitting Joint

Proposed structural joint between composite strut and metal end fitting strong and light in weight. Joint configured to distribute stresses fairly uniformly, with little interlaminar stress. Composite-strut/metal-fitting joint built up integrally with strut in layup process. Joint remains tight under reversals of loads and changes in temperature.

Monitor, Dean S.↗

NASA NTRS1990

Analysis and testing of axial compression in imperfect slender truss struts

The axial compression of imperfect slender struts for large space structures is addressed. The load-shortening behavior of struts with initially imperfect shapes and eccentric compressive end loading is analyzed using linear beam-column theory and results are compared with geometrically nonlinear solutions to determine the applicability of linear analysis. A set of developmental aluminum clad graphite/epoxy struts sized for application to the Space Station Freedom truss are measured to determine their initial imperfection magnitude, load eccentricity, and cross sectional area and moment of inertia. Load-shortening curves are determined from axial compression tests of these specimens and are correlated with theoretical curves generated using linear analysis.

Lake, Mark S.↗

NASA NTRS1989

Strut-node joint conjugates for the assembly of semi-permanent or reusable truss structures

When strut and node components are used for truss construction an assembly problem occurs if a strut must be fitted between nodes whose separation distance is either closer or farther than the design intended. This condition is the result of normal dimensional variations that occur in any manufacturing process. In such circumstances two actions would permit continued assembly: change the effective strut length, and move the nodes. Assuming continued assembly is the most attractive alternative, attention is focused on accomplishing these actions as part of the assembly process.

Brewer, W. V.↗

NASA NTRS1991

Composite Struts Would Damp Vibrations

New design of composite-material (fiber/matrix laminate) struts increases damping of longitudinal vibrations without decreasing longitudinal stiffness or increasing weight significantly. Plies with opposing chevron patterns of fibers convert longitudinal vibrational stresses into shear stresses in intermediate viscoelastic layer, which dissipate vibrational energy. Composite strut stronger than aluminum strut of same weight and stiffness.

Dolgin, Benjamin P.↗

NASA NTRS1991

Simulation of the Space Station strut-out condition

A method is presented for reanalyzing a truss structure when one of the truss elements (struts) has failed. The method uses a modal model of the nominal structure coupled with a residual flexibility term to predict the effect of the failed strut without resolving the finite element model. By implementing the method as part of the transient simulation, it is feasible to consider a large number of potential strut failures with a minimum amount of extra effort. Preliminary application of the method to the Space Station indicates excellent agreement with results based on modifying and resolving the finite element model.

Blelloch, Paul A.↗

NASA NTRS1992

Impact damage in small diameter graphite/epoxy composite struts

An investigation was performed to study impact induced damage in small-diameter struts made of a composite material with a brittle matrix system. The major focus is on characterizing the impact behavior associated with the barely visible damage. An experimental procedure including ultrasonic inspection, instrumented impact testing, and delamination buckling and residual strength measurements is presented. From the ultrasonic inspection, it is found that for the strut specimens under investigation, the impact energy level for barely visible damage threshold is above that of the internal damage threshold. A 60- to 65-percent reduction in compressive strength was typical for struts subjected to the barely visible impact damage threshold.

Chen, G.-S.↗

NASA NTRS1991

Sizing of active piezoelectric struts for vibration suppression on a space-based interferometer

The present paper concerns itself with the active suppression of mechanical vibrations on a representative future spaceborne optical interferometer. This is accomplished by the incorporation of a set of piezoelectric struts into the truss structure of the interferometer and the use of these active struts to modify the damping and stiffness characteristics of the truss. It is shown that vibration propagation can be significantly reduced through the use of very simple control laws. It is further shown that the force and stroke requirements for the active struts for this application are rather modest and fall well within the capabilities already demonstrated by prototype hardware in ground testing.

Sirlin, S. W.↗

NASA NTRS1921

The Effect of the Nature of Surfaces on Resistance as Tested on Struts

The chief concern was to measure the variations of resistance brought about by the nature of the surface of the struts. The struts were spanned with aviation linen, and then covered with one coat of varnish. The top surface was not perfectly smooth after this treatment, being slightly rough owing to the threads and raised fibers of the fabric. The results of the measurements of the surfaces are shown by the dotted lines of the curves plotted in several figures. The resistance is given in terms of the characteristic value. Next, the surface was altered by the removal of any roughness on it by means of filing with sandpaper. The measurements of surfaces thus treated gave values represented by extended lines. The increase of resistance with increasing characteristic value, more or less marked in the first series of measurements, was no longer observable. Resistance always decreases with the increase of characteristic value, excepting in the case of strut 7, which shows a slight tendency to rise again. The reasons for this phenomenon have not yet been fully explained.

Wieselsberger, Ing C↗

NASA NTRS1923

Point drag and total drag of navy struts no. 1 modified

This report deals with the results of tests on struts conducted at Washington Navy Yard. Two models of the modified Navy strut, no. 1, were tested in the 8 by 8 foot wind tunnel. The tests were made to determine the total resistance end effect and the pressure distribution at various wind-tunnel speeds with the length of the strut transverse to the current. Only the measurements made at zero pitch and yaw are given in this report.

Zahm, A F↗