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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

The Center of Attention

New Hampshire-based Creare, Inc. used a NASA SBIR contract with Dryden to develop "middleware" known commercially as DataTurbine. DataTurbine acts as "glueware" allowing communication between dissimilar computer platforms and analysis, storage and acquisition of shared data. DataTurbine relies on Ring Buffered Network Bus technology, which is a software server providing a buffered network path between suppliers and consumers of information.

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An Advanced Helium Buffer Seal for the SSME, ATD Oxygen Pump

The present configuration of Helium Buffer Seal on the ATD oxygen pump consists of a pair of opposed carbon rings are forced axially against their containment housings. Leakage occurs through the clearance between the rings and the shaft. The total helium leakage through both sides is approximately 239 SCFM. A reduction in leakage to 50 SCFM will result in less helium storage and consequently permit a substantial increase in payload. Under Phase 1 NASA SBIR, a solid T-Ring seal was analyzed and designed that could satisfy the criteria of reducing leakage to 50 SCFM or less. The design makes maximum use of available length and employs a mid length row of hydrostatic orifaces that feed buffer helium directly into a 2 to 3 mil clearance region. The flow splits into opposite paths to buffer oxygen gas on one side and hydrogen gas on the turbine side. The seal employs opposed hydrostatic tapered land secondary seals that provide friction free support of the primary seal and allows the primary seal to follow rotor excursion and maintain concentric operating clearance . The predicted performance of the T-seal is excellent with operation at a safe film thickness of 2 to 2.5 mils and leakage less than 50 SCFM.

Shapiro, Wilbur↗

On the Design and Test of a Liquid Injection Electric Thruster

A liquid injection electric thruster (LINJET) was designed and tested. The results of the tests were very encouraging with thruster performance levels well in excess of design goals. Supporting activities to the engine design and test included a five-million pulse life test on the main capacitor, a 46-million pulse test on the trigger electronics, design and fabrication of a zero resistance torque connector for use with the torsional pendulum thrust stand, design and fabrication of a logic box for control of engine firing, and a physical and chemical properties characterization of the perfluorocarbon propellant. While the results were encouraging, testing was limited, as many problems existed with the design. The most significant problem was involved with excessive propellant flow which contributed to false triggering and shorting. Low power active thermal control of the propellant storage cavity, coupled with a re-evaluation of the injection ring pore size and area exposed to the main capacitor discharge are areas that should be investigated should this design be carried forward.

Jones, T. A.↗

Network-Attached Solid-State Recorder Architecture

A document discusses placing memory modules on the high-speed serial interconnect, which is used by a spacecraft s computer elements for inter-processor communications, to allow all multiple computer system architectures to access the spacecraft data storage at the same time. Each memory board is identical electrically and receives its bus ID upon connection to the system. The computer elements are configured in a similar fashion. The architecture allows for multiple memory boards to be accessed simultaneously by different computer elements, and results in a scalable, strong, fault-tolerant system. The IEEE-1393 ring bus can be routed so that multiple card failures can occur and the mass memory storage will still function.

Cox, Brian↗

Unconventional missile concepts from consideration of varied mission requirements

Missile concepts for volumetric efficiency, minimum carriage constraints, and aerodynamic performance to achieve mission requirements. The mission requirements considered include air to surface roles such as defense suppression or antishipping where payload and range may have priority over high maneuver capability, and air to air and surface to air roles paying attention to good maneuvering capability. The concepts are intended to provide for ease of storage or carriage. The concepts include monoplanes with highly swept, thick delta wings, highly swept delta wings mounted either high or low on a semicircular body, some ring wing and semiring wing arrangements, parasol wing, and elliptical lifting bodies. The missile configurations indicate possible approaches toward resolving problems of carriage and storage while retaining good volumetric and aerodynamic efficiency. The configurations can accomplish a variety of possible missions with relatively simple vehicle shapes.

Spearman, M. L.↗

Electromagnetic studies of redox systems for energy storage

Both chromium and iron couples were studied on various electrode surfaces in acidic perchlorate solution by using rotating ring-disk techniques. It was found that chloride which forms inner sphere coordination complexes with the redox species enhances the electrode kinetics dramatically. The effects of lead underpotential deposition and surface alloy formation on the kinetics of the chromium couple on gold were studied using both linear sweep voltammetry and potential step techniques. The lad underpotential deposition was found to slow down the kinetics of the reduction of the Cr species on gold surfaces although increase the hydrogen overvoltage. The effect on the chromium kinetics can be explained in terms of principally a double layer effect. The underpotential deposition lead species with its positive charge results in a decrease in the concentration of the Cr species at the electrode surface. Similar phenomena were also observed with bismuth underpotential deposition on gold for the iron couple.

Wu, C. D.↗

Flexible matrix composite laminated disk/ring flywheel

An energy storage flywheel consisting of a quasi-isotropic composite disk overwrapped by a circumferentially wound ring made of carbon fiber and a elastometric matrix is proposed. Through analysis it was demonstrated that with an elastomeric matrix to relieve the radial stresses, a laminated disk/ring flywheel can be designed to store a least 80.3 Wh/kg or about 68% more than previous disk/ring designs. at the same time the simple construction is preserved.

Gupta, B. P.↗

Safety flywheel

An inertial energy storage device is disclosed which uses flywheel made of flexible material such as a twisted rope ring. A small number of the strands of the rope ring have a tensile strength that is lower than that of most of the other strands so that should any of these strands fail, they will begin to whiplash allowing such a failure to be detected and braked before a castastrophic failure occurs. This accomplished by the inclusion of glass tubes located around the periphery of the flywheel. The tubes are in communication with a braking fluid reservoir. The flywheel and glass tubes are enclosed within a vacuum-tight housing. The whiplashing of a broken strand breaks one or more glass tubes. This causes the housing to be flooded with the braking fluid thereby braking the rotation of the flywheel.

Schneider, R. T.↗

Solar wind control of magnetospheric configuration

The solar wind exerts intimate control of the configuration of the magnetosphere by the reconnection of interplanetary magnetic field with the magnetospheric magnetic field. Thus the solar wind controls the energization of the magnetosphere proper including the ring current as well as the transport of magnetic flux to the tail and the consequent storage of energy there. The dynamics of the magnetopause are also controlled closely by the interplanetary magnetic field. The formation of flux transfer events, twisted tubes of flux across the dayside magnetopause, arise for southward interplanetary magnetic fields. Whether these flux tubes are connected to closed field lines or are completely open is not yet clearly resolved.

Russell, C. T.↗

System for Packaging Planetary Samples for Return to Earth

A system is proposed for packaging material samples on a remote planet (especially Mars) in sealed sample tubes in preparation for later return to Earth. The sample tubes (Figure 1) would comprise (1) tubes initially having open tops and closed bottoms; (2) small, bellows-like collapsible bodies inside the tubes at their bottoms; and (3) plugs to be eventually used to close the tops of the tubes. The top inner surface of each tube would be coated with solder. The side of each plug, which would fit snugly into a tube, would feature a solder-filled ring groove. The system would include equipment for storing, manipulating, filling, and sealing the tubes. The containerization system (see Figure 2) will be organized in stations and will include: the storage station, the loading station, and the heating station. These stations can be structured in circular or linear pattern to minimize the manipulator complexity, allowing for compact design and mass efficiency. The manipulation of the sample tube between stations is done by a simple manipulator arm. The storage station contains the unloaded sample tubes and the plugs before sealing as well as the sealed sample tubes with samples after loading and sealing. The chambers at the storage station also allow for plug insertion into the sample tube. At the loading station the sample is poured or inserted into the sample tube and then the tube is topped off. At the heating station the plug is heated so the solder ring melts and seals the plug to the sample tube. The process is performed as follows: Each tube is filled or slightly overfilled with sample material and the excess sample material is wiped off the top. Then, the plug is inserted into the top section of the tube packing the sample material against the collapsible bellowslike body allowing the accommodation of the sample volume. The plug and the top of the tube are heated momentarily to melt the solder in order to seal the tube.

Badescu, Mircea↗

Adaptive control system for large annular momentum control device

A dual momentum vector control concept, consisting of two counterrotating rings (each designated as an annular momentum control device), was studied for pointing and slewing control of large spacecraft. In a disturbance free space environment, the concept provides for three axis pointing and slewing capabilities while requiring no expendables. The approach utilizes two large diameter counterrotating rings or wheels suspended magnetically in many race supports distributed around the antenna structure. When the magnets are energized, attracting the two wheels, the resulting gyroscopic torque produces a rate along the appropriate axis. Roll control is provided by alternating the radiative rotational velocity of the two wheels. Wheels with diameters of 500 to 800 m and with sufficient momentum storage capability require rims only a few centimeters thick. The wheels are extremely flexible; therefore, it is necessary to account for the distributed nature of the rings in the design of the bearing controllers. Also, ring behavior is unpredictably sensitive to ring temperature, spin rate, manufacturing imperfections, and other variables. An adaptive control system designed to handle these problems is described.

Montgomery, R. C.↗

Containing Hair During Cutting In Zero Gravity

Proposed device collects loose hair during barbering and shaving in zero gravity to prevent hair clippings from contaminating cabin of spacecraft. Folds for storage, opens into clear, bubblelike plastic dome surrounding user's head, tray fits around user's throat, and fanlike ring surrounds back of neck. Device fits snugly but comfortably around neck, preventing hair from escaping to outside. Flow of air into hose connected to suction pump removes hair from bubble as cut. Filter at end of hose collects hair.

Haines, Richard F.↗

Calibration-Tube Dewar

Container maintains reference material for gas chromatography at constant temperature for extended periods. Developed for holding peroxyacetylnitrate (PAN), material unstable at room temperature but stable at 0 degree C. Keeps vial of PAN at this temperature by immersing in mixture of water and ice. Perforated tube surrounds vial, protects from damage by ice but allows cold water to circulate around. Plug with handle removable so ice added through filler tube. O-rings seal joints around removable parts. Substances undergoing phase changes at other temperatures substituted for ice and water if different reference materials and storage temperatures used. Used on research aircraft collecting and analyzing air samples in troposphere and stratosphere.

Herlth, Donald B.↗

Lower body graduated negative pressure system

The first task concerning the Lower Body Negative Pressure Suit was to determine the best type construction for a leg section with these goals in mind: good mobility, minimum amount of bulk, ease of storage, lightweight, rigid enough to withstand atmospheric pressure, and minimum amount of preparation before donning and donning time. After a study of three systems, wire hoops (rings) separated on inch apart in an airtight material furnished by NASA were chosen.

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Magnetically suspended flywheel system study

A program to study the application of a graphite/epoxy, magnetically suspended, pierced disk flywheel for the combined function of spacecraft attitude control and energy storage (ACES) is described. Past achievements of the program include design and analysis computer codes for the flywheel rotor, a magnetically suspended flywheel model, and graphite/epoxy rotor rings that were successfully prestressed via interference assembly. All hardware successfully demonstrated operation of the necessary subsystems which form a complete ACES design. Areas of future work include additional rotor design research, system definition and control strategies, prototype development, and design/construction of a UM/GSFC spin test facility. The results of applying design and analysis computer codes to a magnetically suspended interference assembled rotor show specific energy densities of 42 Wh/lb (92.4 Wh/kg) are obtained for a 1.6 kWh system.

Kirk, J. A.↗

Advanced seals for Liquid Oxygen (LOX) turbopumps

Reliability, life and vehicle pay load can be enhanced by improved seals on space vehicle propulsion systems. Development of two types of fluid-film seals for application to advanced LOX turbomachines are summarized. The first is a floating ring, helium buffered seal whose function is to exclude intrusion of liquid oxygen (LOX) into the turbine drive. The other is a spiral groove, LOX, face-type configuration designed to break down pressure and minimize leakage of LOX. The Rayleigh-step, floating ring gas seals require low clearances to minimize leakage and stiff films to assure tracking excursions of the rotor and to overcome Coulomb friction between the rings and housings. The design and test results of these buffer seals are described. Results indicate significant performance improvement over seals used on contemporary engines. The possibilities of reducing helium storage requirements and thus increasing payload appear promising. A unique configuration of spiral groove LOX seal was required to avoid detrimental vaporization in the flow path. It was found that fluid turbulence and inertia influence groove geometry and in particular groove depth must be much greater than spiral groove seals using conventional fluids.

Shapiro, W.↗

Composite-Material Tanks with Chemically Resistant Liners

Lightweight composite-material tanks with chemically resistant liners have been developed for storage of chemically reactive and/or unstable fluids . especially hydrogen peroxide. These tanks are similar, in some respects, to the ones described in gLightweight Composite-Material Tanks for Cryogenic Liquids h (MFS-31379), NASA Tech Briefs, Vol. 25, No. 1 (January, 2001), page 58; however, the present tanks are fabricated by a different procedure and they do not incorporate insulation that would be needed to prevent boil-off of cryogenic fluids. The manufacture of a tank of this type begins with the fabrication of a reusable multisegmented aluminum mandrel in the shape and size of the desired interior volume. One or more segments of the mandrel can be aluminum bosses that will be incorporated into the tank as end fittings. The mandrel is coated with a mold-release material. The mandrel is then heated to a temperature of about 400 F (approximately equal to 200 C) and coated with a thermoplastic liner material to the desired thickness [typically approxiamtely equal to 15 mils (approximately equal to 0.38 mm)] by thermal spraying. In the thermal-spraying process, the liner material in powder form is sprayed and heated to the melting temperature by a propane torch and the molten particles land on the mandrel. The sprayed liner and mandrel are allowed to cool, then the outer surface of the liner is chemically and/or mechanically etched to enhance bonding of a composite overwrap. The etched liner is wrapped with multiple layers of an epoxy resin reinforced with graphite fibers; the wrapping can be done either by manual application of epoxy-impregnated graphite cloth or by winding of epoxy-impregnated filaments. The entire assembly is heated in an autoclave to cure the epoxy. After the curing process, the multisegmented mandrel is disassembled and removed from inside, leaving the finished tank. If the tank is to be used for storing hydrogen peroxide, then the liner material should be fluorinated ethylene/propylene (FEP), and one or more FEP O ring(s) should be used in the aluminum end fitting(s). This choice of materials is dictated by experimental observations that pure aluminum and FEP are the only materials suitable for long-term storage of hydrogen peroxide and that other materials tend to catalyze the decomposition of hydrogen peroxide to oxygen and water. Other thermoplastic liner materials that are suitable for some applications include nylon 6 and polyethylene. The processing temperatures for nylon 6 are lower than those for FEP. Nylon 6 is compatible with propane, natural gas, and other petroleum-based fuels. Polyethylene is compatible with petroleum- based products and can be used for short-term storage of hydrogen peroxide.

DeLay, Thomas K.↗

Thermal and Mechanical Testing of Neoprene Gloves Used in a Space Shuttle Microgravity Glove Box Experiment

Neoprene gloves are used in a Space Shuttle Microgravity Glove Box (MGBX) experiment. In 1999, significant corrosion was observed in the work area and on the outer surface of the left glove ring. Analysis of the corrosion products showed that they contained chlorine. The Neoprene gloves used in this glove box were obtained in 1995, with a recommended shelf life of 3 years. After storage of these gloves in a cabinet drawer until 1999, significant signs of corrosion were also observed in the drawer. Mechanical and thermal properties were determined on samples cut from the finger and sleeve areas of the "good" and "bad" gloves. This data showed significant aging of the left-hand glove, particularly in the sleeve area. Thermal analysis data by DSC and TGA was complimentary to tensile data in showing this aging. However, this test data did not pinpoint the cause of the left-hand glove aging, or of the corrosion products.

Wingard, Charles Doug↗