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At least 73 records · Page 4

Structural Configuration Analysis of Advanced Flight Vehicle Concepts with Distributed Hybrid-Electric Propulsion

Structural configuration analysis of two advanced aircraft concepts with distributed hybrid-electric propulsion is presented. These concepts are characterized by multiple wing-mounted electric propulsors, which are powered by turbo-generators. Based on lessons learned from previous structural analysis of unconventional concepts, high-fidelity finite element models of the aircraft wing with embedded electric propulsors are developed. Although a hybrid-electric propulsion system has noise and emission benefits, it also adds electrical power system weights. Hence, efficient structural integration of the wing and propulsors is investigated for design improvement, structural analysis, and weight reduction. Wing structural weights of the two designs are compared with a baseline conventional transport aircraft wing for benefit assessment. In one design, the wing structural weight reduction partially compensates for the additional weight associated with the distributed electric propulsion system.

Mukhopadhyay, Vivek↗

Propeller-Wing Integration on the Parallel Electric-Gas Architecture with Synergistic Utilization Scheme (PEGASUS) Aircraft

Electrically powered aircraft show promise for reducing emissions and energy consumption, but many of the opportunities surrounding electric propulsion have yet to be explored. One opportunity is the use of multiple propulsors or distributed propulsion for improved propulsion airframe integration. However, the size, power, location, and optimum number of propulsors has not been thoroughly vetted. This paper describes the use of FlightStream, a surface vorticity solver, to investigate the aerodynamic-propulsion integration of four propulsors across the leading edge of a wing, two inboard and two at the wingtips, as proposed in the NASA Parallel Electric-Gas Architecture with Synergistic Utilization Scheme (PEGASUS) concept. FlightStream was used to determine the minimum power required for cruise for the PEGASUS aircraft. The study found that tip propellers are effective at lowering both viscous and induced drag when compared to inboard propellers alone or inboard propellers combined with tip propellers. Despite this drag savings, the propulsive efficiency was reduced when a single propeller class was used, resulting in a higher system power consumption when compared with using multiple propeller classes. Reductions in propeller efficiency are related to increases in disc and blade loading of the propeller; thus, larger propellers or higher tip speeds are seen as possible means of to improve system performance.

Blaesser, Nathaniel J.↗

Adjoint-Based Design of a Distributed Propulsion Concept with a Power Objective

The adjoint-based design capability in FUN3D is extended to allow efficient gradient-based optimization and design of concepts with highly integrated and distributed aero-propulsive systems. Calculations of propulsive power, along with the derivatives needed to perform adjoint-based design, have been implemented in FUN3D. The design capability is demonstrated by the shape optimization and propulsor sizing of NASA’s PEGASUS aircraft concept. The optimization objective is the minimization of flow power at the aerodynamic interface planes for the wing-mounted propulsors, as well as the tail-cone boundary layer ingestion propulsor, subject to vehicle performance and propulsive constraints.

Ordaz, Irian↗

Preliminary Assessment of a Distributed Electric Propulsion System for the SUSAN Electrofan

The SUSAN Electrofan is a new hybrid electric large regional jet aircraft concept being studied by NASA that leverages advanced propulsion system technologies such as distributed electric propulsion (DEP) and boundary-layer ingestion (BLI) to reduce fuel consumption and emissions. In order to evaluate the individual benefits of these technologies toward the SUSAN Electrofan’s wing-mounted propulsion systems, three configurations are proposed. The first consists of two underwing pylon-mounted podded propulsors and serves as a baseline, while the second features an underwing pylon-mounted DEP concept with 16 ducted fans in a mail-slot nacelle. The third and final configuration mounts the mail-slot nacelle directly onto the pressure side of the wing to also take advantage of BLI. This paper presents preliminary investigations into the design and performance of the first two propulsion system configurations. This begins with an initial propulsor and mail-slot design where the aeropropulsive design space is explored, and adverse effects are addressed through iterative geometry modifications. The propulsion system configurations are then installed onto a wing–body model to account for integration effects and assess the relative aerodynamic and shaft power performance of each concept. Results indicate the potential benefits of DEP, which come from significant reductions in total drag, provided by operation at much lower propulsor fan pressure ratios.

ARMD↗

Conceptual Design of the Hybrid-Electric Subsonic Single Aft Engine (SUSAN) Electrofan Transport Aircraft

This paper presents an update to the conceptual design of NASA’s Subsonic Single Aft Engine (SUSAN) Electrofan transport aircraft—a 180 passenger, Mach 0.785 hybrid-electric regional jet with an economy range of 750 nmi and a design range of 2,500 nmi. The concept employs a series hybrid-electric powertrain driven by a fuel-burning aft fuselage propulsor that is connected to Megawatt-class power generators to convert additional mechanical shaft power to electric power. This electric power is used to support wing-mounted electric propulsors. The aft fuselage turbofan leverages boundary layer ingestion (BLI) and is designed to deliver 35% of the total aircraft thrust, while the wing propulsors assume underwing distributed electric propulsion (DEP) arrangements and are responsible for the remaining 65% thrust. Investigated in this work is the fuel burn performance of the SUSAN Electrofan when incorporating new weight and efficiency estimates for the power, battery, and thermal systems. An updated unified engine deck is also included, which accounts for the high effective bypass ratio made possible by the DEP systems and turbofan BLI effects to first order. Multidisciplinary design analysis and optimization (MDAO) is performed through an updated conceptual design environment, and comparisons are made to a Boeing 737 MAX 8-like reference aircraft performing similar missions, as well as a variant resized for 2,500 nmi.

CAS↗

Performance Characteristics of a Boundary Layer Ingesting Inlet - Distortion Tolerant Fan Through CFD Code Coupling

A method of constructing a high-fidelity simulation using two NASA CFD codes, Launch Ascent and Vehicle Aerodynamics (LAVA), which is the general-purpose solver, and a turbomachinery specific code NASA-TURBO (TURBO), will be presented. Validation of the code coupling is performed through comparison to experimental data obtained in the 2017 wind tunnel test of NASA’s Boundary Layer Ingesting Inlet - Distortion Tolerant Fan (BLI2DTF). For the simulation, the external flow field is computed by LAVA utilizing a steady-state Reynolds-averaged Navier-Stokes (RANS) methodology. Data from LAVA is exchanged with TURBO, which simulated the propulsor utilizing an unsteady-RANS methodology. A sensitivity analysis is performed using averaged and instantaneous data transfer between the two codes, as well as varying the amount of simulation time TURBO computes between updates. The results of the coupled simulations appear to replicate the BLI2DTF experiment correctly. Static pressure taps leading into and around the nacelle, total pressure ratio and efficiency of the propulsor, and profiles of total temperature, pressure, and Mach number at the rear measurement plane, aft of the propulsor, are in good agreement with experimental data. These results provide confidence that the coupled simulation is behaving in a physically realizable manner.

CFD↗

Distributed Thrust Takeoff for the NASA X-57 Mod IV Flight Demonstrator

The Mod IV configuration of the X-57 flight demonstrator concept featured two forms of distributed electric propulsion—one cruise propulsor at each wingtip for primary propulsion that enabled favorable interaction with the wingtip vortex, and six high-lift propulsors distributed along the leading edge of each wing to enhance low-speed flight characteristics. The power system that fed these propulsors was arranged in two independent power buses. This unique arrangement did not lend itself to traditional “one engine inoperative” methods for determining performance after a critical failure in the propulsion system. Several potential failure scenarios were identified as potential “critical loss of thrust” events, and experiments that included pilot-in-the-loop simulation with the project test pilots were conducted to determine if these events would result in adequate handling and performance. Prior research showed that a total failure of one of the cruise motors during takeoff or initial climb could result in unacceptable performance for a traditional full-power takeoff. A new technique dubbed Distributed Thrust Takeoff (DiTTo) was developed to reduce the impact of the thrust asymmetry and total loss of thrust that could occur in any of the critical loss of thrust scenarios. The results showed that adequate performance and handling qualities could be achieved in each of the critical failure scenarios when using the DiTTo technique.

Distributed Propulsion, Electric Propulsion, Criti↗

Distributed Thrust Takeoff for the NASA X-57 Mod IV Flight Demonstrator

The Mod IV configuration of the X-57 flight demonstrator concept featured two forms of distributed electric propulsion—one cruise propulsor at each wingtip for primary propulsion that enabled favorable interaction with the wingtip vortex, and six high-lift propulsors distributed along the leading edge of each wing to enhance low-speed flight characteristics. The power system that fed these propulsors was arranged in two independent power buses. This unique arrangement did not lend itself to traditional “one engine inoperative” methods for determining performance after a critical failure in the propulsion system. Several potential failure scenarios were identified as potential “critical loss of thrust” events, and experiments that included pilot-in-the-loop simulation with the project test pilots were conducted to determine if these events would result in adequate handling and performance. Prior research showed that a total failure of one of the cruise motors during takeoff or initial climb could result in unacceptable performance for a traditional full-power takeoff. A new technique dubbed Distributed Thrust Takeoff (DiTTo) was developed to reduce the impact of the thrust asymmetry and total loss of thrust that could occur in any of the critical loss of thrust scenarios. The results showed that adequate performance and handling qualities could be achieved in each of the critical failure scenarios when using the DiTTo technique.

Distributed Propulsion↗

Selectable inlet for aircraft propulsion system heat exchanger

A propulsion system for an aircraft includes a propulsor rotor, an engine core, a housing, a flowpath and a heat exchange system. The engine core is configured to power rotation of the propulsor rotor. The housing includes an inner structure and an outer structure. The outer structure is radially outboard of and axially overlaps the inner structure. The flowpath is downstream of the propulsor rotor and radially between the inner structure and the outer structure. The heat exchange system includes a duct, an exterior orifice, an interior orifice, a flow regulator and a heat exchanger disposed within the duct. The exterior orifice is formed by the outer structure and disposed along an exterior of the housing. The interior orifice is formed by the outer structure and disposed along the flowpath. The flow regulator is configured to selectively fluidly couple the exterior orifice and the interior orifice to the duct.

Sobanski, Jon E.↗

The Design of Pumpjets for Hydrodynamic Propulsion

A procedure for use in the design of a wake adapted pumpjet mounted on the aft end of a body of revolution is presented. To this end, a pumpjet is designed for the Akron airship. The propulsor mass flow is selected to minimize kinetic energy losses through the duct and in the discharge jet. The shaft speed and disk size are selected to satisfy specified limits of cavitation performance and to provide acceptable blade loading. The streamtubes which pass through a propulsor mounted on a tapered afterbody follow essentially conical surfaces. A method is provided for defining these surfaces as a function of shroud geometry, rotor head distribution, and the energy distribution of the ingested mass flow. The three-dimensional effects to which the conical flow subjects the cylindrical blade design sections are described and a technique is presented which permits incorporation of these effects in the blade design procedure.

Bruce, E. P.↗

Control of submersible vortex flows

Vortex flows produced by submersibles typically unfavorably influence key figures of merit such as acoustic and nonacoustic stealth, control effectiveness/maneuverability, and propulsor efficiency/body drag. Sources of such organized, primarily longitudinal, vorticity include the basic body (nose and sides) and appendages (both base/intersection and tip regions) such as the fairwater, dive planes, rear control surfaces, and propulsor stators/tips. Two fundamentally different vortex control approaches are available: (1) deintensification of the amplitude and/or organization of the vortex during its initiation process; and (2) downstream vortex disablement. Vortex control techniques applicable to the initiation region (deintensification approach) include transverse pressure gradient minimization via altered body cross section, appendage dillets, fillets, and sweep, and various appendage tip and spanload treatment along with the use of active controls to minimize control surface size and motions. Vortex disablement can be accomplished either via use of control vortices (which can also be used to steer the vortices off-board), direct unwinding, inducement of vortex bursting, or segmentation/tailoring for enhanced dissipation. Submersible-applicable vortex control technology is also included derived from various aeronautical applications such as mitigation of the wing wake vortex hazard and flight aircraft maneuverability at high angle of attack as well as the status of vortex effects upon, and mitigation of, nonlinear control forces on submersibles. Specific suggestions for submersible-applicable vortex control techniques are presented.

Bushnell, D. M.↗

Control Volume Analysis of Boundary Layer Ingesting Propulsion Systems With or Without Shock Wave Ahead of the Inlet

The performance benefit of boundary layer or wake ingestion on marine and air vehicles has been well documented and explored. In this article, a quasi-one-dimensional boundary layer ingestion (BLI) benefit analysis for subsonic and transonic propulsion systems is performed using a control volume of a ducted propulsion system that ingests the boundary layer developed by the external airframe surface. To illustrate the BLI benefit, a relationship between the amount of BLI and the net thrust is established and analyzed for two propulsor types. One propulsor is an electric fan, and the other is a pure turbojet. These engines can be modeled as a turbofan with an infinite bypass ratio for the electric fan, and with a zero bypass ratio for the pure turbojet. The analysis considers two flow processes: a boundary layer being ingested by an aircraft inlet and a shock wave sitting in front of the inlet. Though the two processes are completely unrelated, both represent a loss of total pressure and velocity. In real applications, it is possible to have both processes occurring in front of the inlet of a transonic vehicle. Preliminary analysis indicates that the electrically driven propulsion system benefits most from the boundary layer ingestion and the presence of transonic shock waves, whereas the benefit for the turbojet engine is near zero or negative depending on the amount of total temperature rise across the engine.

Kim, Hyun Dae↗

Turboelectric Distributed Propulsion in a Hybrid Wing Body Aircraft

The performance of the N3-X, a 300 passenger hybrid wing body (HWB) aircraft with turboelectric distributed propulsion (TeDP), has been analyzed to see if it can meet the 70% fuel burn reduction goal of the NASA Subsonic Fixed Wing project for N+3 generation aircraft. The TeDP system utilizes superconducting electric generators, motors and transmission lines to allow the power producing and thrust producing portions of the system to be widely separated. It also allows a small number of large turboshaft engines to drive any number of propulsors. On the N3-X these new degrees of freedom were used to (1) place two large turboshaft engines driving generators in freestream conditions to maximize thermal efficiency and (2) to embed a broad continuous array of 15 motor driven propulsors on the upper surface of the aircraft near the trailing edge. That location maximizes the amount of the boundary layer ingested and thus maximizes propulsive efficiency. The Boeing B777-200LR flying 7500 nm (13890 km) with a cruise speed of Mach 0.84 and an 118100 lb payload was selected as the reference aircraft and mission for this study. In order to distinguish between improvements due to technology and aircraft configuration changes from those due to the propulsion configuration changes, an intermediate configuration was included in this study. In this configuration a pylon mounted, ultra high bypass (UHB) geared turbofan engine with identical propulsion technology was integrated into the same hybrid wing body airframe. That aircraft achieved a 52% reduction in mission fuel burn relative to the reference aircraft. The N3-X was able to achieve a reduction of 70% and 72% (depending on the cooling system) relative to the reference aircraft. The additional 18% - 20% reduction in the mission fuel burn can therefore be attributed to the additional degrees of freedom in the propulsion system configuration afforded by the TeDP system that eliminates nacelle and pylon drag, maximizes boundary layer ingestion (BLI) to reduce inlet drag on the propulsion system, and reduces the wake drag of the vehicle.

Felder, James L.↗

Preliminary Aerodynamic Investigation of Fan Rotor Blade Morphing

Various new technologies currently under development may enable controlled blade shape variability, or so-called blade morphing, to be practically employed in aircraft engine fans and compressors in the foreseeable future. The current study is a relatively brief, preliminary computational fluid dynamics investigation aimed at partially demonstrating and quantifying the aerodynamic potential of fan rotor blade morphing. The investigation is intended to provide information useful for near-term planning, as well as aerodynamic solution data sets that can be subsequently analyzed using advanced acoustic diagnostic tools, for the purpose of making fan noise comparisons. Two existing fan system models serve as baselines for the investigation: the Advanced Ducted Propulsor fan with a design tip speed of 806 ft/sec and a pressure ratio of 1.294, and the Source Diagnostic Test fan with a design tip speed of 1215 ft/sec and a pressure ratio of 1.470. Both are 22-in. sub-scale, low-noise research fan/nacelle models that have undergone extensive experimental testing in the 9- by 15-foot Low Speed Wind Tunnel at the NASA Glenn Research Center. The study, restricted to fan rotor blade morphing only, involves a fairly simple blade morphing technique. Specifically, spanwise-linear variations in rotor blade-section setting angle are applied to alter the blade shape; that is, the blade is linearly retwisted from hub to tip. Aerodynamic performance comparisons are made between morphed-blade and corresponding baseline configurations on the basis of equal fan system thrust, where rotor rotational speed for the morphed-blade fan is varied to change the thrust level for that configuration. The results of the investigation confirm that rotor blade morphing could be a useful technology, with the potential to enable significant improvements in fan aerodynamic performance. Even though the study is very limited in scope and confined to simple geometric perturbations of two existing fan systems, the aerodynamic effectiveness of blade morphing is demonstrated by the configurations analyzed. In particular, for the Advanced Ducted Propulsor fan it is demonstrated that the performance levels of the original variable-pitch baseline design can be achieved using blade morphing instead of variable pitch, and for the Source Diagnostic Test fan the performance at important off-design operating points is substantially increased with blade morphing.

Tweedt, Daniel L.↗

Flow Simulation of N3-X Hybrid Wing-Body Configuration

System studies show that a N3-X hybrid wing-body aircraft with a turboelectric distributed propulsion system using a mail-slot inlet/nozzle nacelle can meet the environmental and performance goals for N+3 generation transports (three generations beyond the current air transport technology level) set by NASA s Subsonic Fixed Wing Project. In this study, a Navier-Stokes flow simulation of N3-X on hybrid unstructured meshes was conducted, including the mail-slot propulsor. The geometry of the mail-slot propulsor was generated by a CAD (Computer-Aided Design)-free shape parameterization. A body force approach was used for a more realistic and efficient simulation of the turning and loss effects of the fan blades and the inlet-fan interactions. Flow simulation results of the N3-X demonstrates the validity of the present approach.

Kim, Hyoungjin↗

Optimal Shape Design of Mail-Slot Nacelle on N3-X Hybrid Wing-Body Configuration

System studies show that a N3-X hybrid wing-body aircraft with a turboelectric distributed propulsion system using a mail-slot inlet/nozzle nacelle can meet the environmental and performance goals for N+3 generation transports (three generations beyond the current air transport technology level) set by NASA's Subsonic Fixed Wing Project. In this study, a Navier-Stokes flow simulation of N3-X on hybrid unstructured meshes was conducted, including the mail-slot propulsor. The geometry of the mail-slot propulsor was generated by a CAD (Computer-Aided Design)-free shape parameterization. A novel body force model generation approach was suggested for a more realistic and efficient simulation of the flow turning, pressure rise and loss effects of the fan blades and the inlet-fan interactions. Flow simulation results of the N3-X demonstrates the validity of the present approach. An optimal Shape design of the mail-slot nacelle surface was conducted to reduce strength of shock waves and flow separations on the cowl surface.

Kim, Hyoungjin↗

Aircraft with Forward Sweeping T-Tail

An aircraft includes a propulsor supported within an aft portion of the fuselage. A thrust reverser is supported proximate the propulsor for redirecting thrust forward to slow the aircraft upon landing. A tail extending from the aft portion of the fuselage is angled forward away from the aft portion and out of the discharge of airflow from the thrust reverser.

Suciu, Gabriel L.↗

X-57 Power and Command System Design

This paper describes the power and command system architecture of the X-57 Maxwell flight demonstrator aircraft. The X-57 is an experimental aircraft designed to demonstrate radically improved aircraft efficiency with a 3.5 times aero-propulsive efficiency gain at a "high-speed cruise" flight condition for comparable general aviation aircraft. These gains are enabled by integrating the design of a new, optimized wing and a new electric propulsion system. As a result, the X-57 vehicle takes advantage of the new capabilities afforded by electric motors as primary propulsors. Integrating new technologies into critical systems in experimental aircraft poses unique challenges that require careful design considerations across the entire vehicle system, such as qualification of new propulsors (motors, in the case of the X-57 aircraft), compatibility of existing systems with a new electric power distribution bus, and instrumentation and monitoring of newly qualified propulsion system devices.

electric propulsion↗