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All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

The HIAD Orbital Flight Demonstration Instrumentation Suite

NASA's Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology has been selected for a Technology Demonstration Mission under the Science and Technology Mission Directorate. HIADs are an enabling technology that can facilitate atmospheric entry of heavy payloads to planets such as Earth and Mars using a deployable aeroshell. The deployable nature of the HIAD technology allows it to overcome the size constraints imposed on current rigid aeroshell entry systems. This permits use of larger aeroshells resulting in increased entry system performance (e.g. higher payload mass and/or volume, higher landing altitude at Mars). The Low Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) is currently scheduled for mid-2021. LOFTID will be launched out of Vandenberg Air Force Base as a secondary payload on an expendable launch vehicle. The flight test will employ a 6m diameter, 70-deg sphere-cone aeroshell and will provide invaluable high-energy orbital re-entry flight data. This data will be essential in supporting the HIAD team to mature the technology to diameters of 10m and greater. Aeroshells of this scale will address near-term commercial applications and potential future NASA missions.LOFTID will incorporate an extensive instrumentation suite totaling over 150 science measurements. This will include thermocouples, heat flux sensors, IR cameras, and a radiometer to characterize the aeroheating environment and aeroshell thermal response. An inertial measurement unit (IMU), GPS, and flush air data system will be included in order to reconstruct the flown trajectory and aerodynamic characteristics. Loadcells will be used to measure the HIAD structural loading, and HD cameras will be mounted on the aft segment looking at the aeroshell to monitor structural response. In addition to the primary instrumentation suite, a new fiber optic sensing system will be used to measure nose temperatures as a technology demonstration. The LOFTID instrumentation suites leverages Agency-wide expertise, with hardware development occurring at Ames Research Center, Langley Research Center, Marshall Space Flight Center and Armstrong Flight Research Center.This presentation will discuss the measurement objectives for the LOFTID mission, and the extensive instrumentation suite that has been selected to capture the HIAD's performance during the high-energy orbital re-entry flight test.

Swanson, Greg↗
NASA NTRSDate not supplied

Probabalistic Risk Analysis and Thermal Margin Process for an Inflatable Aeroshell

Uncertainties always exist in atmospheric entry aeroheating environments and the thermal response of thermal protection system (TPS) material. These uncertainties are mitigated in the design by ap-plying margin and factors of safety to the TPS. Entry vehicle TPS is often conservatively over-sized for the heat loads that are experienced along the entry trajectory by stacking worst-case scenarios together. Additionally, the current TPS design and margin process used by NASA offers very little insight into the risk of over-temperature during flight and the reliability of the heat shield performance [1,3]. A probabilistic margin process can be used to calculate the amount of TPS margin necessary to survive a given entry heat load at a specified level of risk [2,3,4]. The vehicle’s initial entry state (entry velocity, flight path angle, and entry mass) determines the expected atmospheric entry environmental conditions and resulting heat load that the entry vehicle will experience. If there is flexibility in the entry state, then this process can be used to select an appropriate combination of entry state parameters and TPS size to target a desired reentry reliability. This probabilistic margin process allows engineers to make informed aeroshell design, entry-trajectory design, and TPS performance risk trades while preventing excessive TPS margin from being applied. The probabilistic TPS margin process has been performed to determine TPS thickness and entry heating constraints given an acceptable risk level for the Low Earth Orbit Flight Experiment of an Inflatable Decelerator (LOFTID) flight project. The process is used in a manner to size the entry heat load for a given flexible TPS (FTPS) thickness so that it meets project reliability standards while allowing the FTPS and the underlying inflatable structure (IS) to be pushed to adequately high temperatures. Since the LOFTID project is an experimental flight demonstration, it is de-sired to drive the FTPS and IS to temperatures that cover a large range of their thermal response models’ applicability. This will allow the thermal response models to be better improved and validated post-flight using LOFTID’s extensive instrumentation embedded within the aeroshell. The presentation demonstrates how uncertainty analysis is carried out using an end-to-end Monte Carlo process where three separate Monte Carlo simulations are run in sequence. The first Monte Carlo simulation operates on the entry trajectory model to generate trajectory parameter dispersions that are fed into the second Monte Carlo simulation. The second Monte Carlo simulation operates on the aerothermodynamics model to generate aeroheating parameter dispersions that are fed into the third Monte Carlo simulation. The third Monte Carlo simulation operates on the FTPS material thermal response model to generate the final FTPS/IS thermal response dispersions. The end-to-end Monte Carlo simulation propagates the uncertainties of each model into the next to quantify the resulting uncertainty of the FTPS/IS thermal response. The fractional contributions of the uncertain parameters in the trajectory, aerothermal, and thermal response models to the variance in the FTPS/IS thermal response is determined as a byproduct of the Monte Carlo analysis. The structural uncertainty of the FTPS thermal response model is evaluated by flight relevant ground testing and model error analysis using test measurements. This probabilistic TPS margin process had never been applied to an entry vehicle and it is one of the LOFTID project’s goals to demonstrate its merits.

Steven A. Tobin↗
NASA NTRSDate not supplied

Trajectory Reconstruction of the Low-Earth Orbit Flight Test of an Inflatable Decelerator

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) project conducted a flight test of a 6m inflatable aeroshell. The LOFTID test article was a secondary payload on an Atlas V launcher that carried the Joint Polar Satellite System-2 (JPSS-2) as its primary payload. The vehicle launched on November 10th, 2022. After reaching orbit, the LOFTID test article inflated the aeroshell, separated from the upper stage on an entry trajectory, and entered the atmosphere to splash down in the Pacific Ocean under parachutes. The test concept of operations is shown in Figure 1. The test article was instrumented with a variety of sensors to be used for post-flight evaluation of vehicle performance. Data from one of the key sensors for trajectory reconstruction, the Inertial Measurement Unit (IMU), was not captured in the data recorder due to a malfunction. Data from the nose cone mounted Flush Air Data Sensing (FADS) system were successfully acquired. The layout of the FADS sensors and the measured pressures during atmospheric entry are shown in Figure 2. The FADS data were combined with a Newtonian flow pressure model [1, 2] to produce estimates of the atmospheric relative trajectory. A Mach number anchoring technique given in [2] was used to stabilize estimates in high speed flight conditions. Since no IMU data were available, a trajectory simulation was used to provide the Mach number time history. The resulting estimates of the atmospheric-relative trajectory are shown in Figures 3. Given the loss of the IMU data, alternate methods for trajectory reconstruction are being explored. One approach under investigation is the use of the on-board video recorder data to be analyzed to reconstruct attitude motion. This approach is currently under investigation and will be reported on in the final paper. The Newtonian flow pressure model for the FADS analysis will also be updated with a CFD-based pressure model.

Christopher D Karlgaard↗
NASA NTRSDate not supplied

Trajectory Reconstruction of the Low-Earth Orbit Flight Test of an Inflatable Decelerator

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) project conducted a flight test of a 6m inflatable aeroshell. The LOFTID test article was a secondary payload on an Atlas V launcher that carried the Joint Polar Satellite System-2 (JPSS-2) as its primary payload. The vehicle launched on November 10th, 2022. After reaching orbit, the LOFTID test article inflated the aeroshell, separated from the upper stage on an entry trajectory, and entered the atmosphere to splash down in the Pacific Ocean under parachutes. The test concept of operations is shown in Figure 1. The test article was instrumented with a variety of sensors to be used for post-flight evaluation of vehicle performance. Data from one of the key sensors for trajectory reconstruction, the Inertial Measurement Unit (IMU), was not captured in the data recorder due to a malfunction. Data from the nose cone mounted Flush Air Data Sensing (FADS) system were successfully acquired. The layout of the FADS sensors and the measured pressures during atmospheric entry are shown in Figure 2. The FADS data were combined with a Newtonian flow pressure model [1, 2] to produce estimates of the atmospheric relative trajectory. A Mach number anchoring technique given in [2] was used to stabilize estimates in high speed flight conditions. Since no IMU data were available, a trajectory simulation was used to provide the Mach number time history. The resulting estimates of the atmospheric-relative trajectory are shown in Figures 3. Given the loss of the IMU data, alternate methods for trajectory reconstruction are being explored. One approach under investigation is the use of the on-board video recorder data to be analyzed to reconstruct attitude motion. This approach is currently under investigation and will be reported on in the final paper. The Newtonian flow pressure model for the FADS analysis will also be updated with a CFD-based pressure model.

Christopher D. Karlgaard↗
NASA NTRSDate not supplied

Error Sources and Mitigation Strategies for Thermocouples Integrated in Flexible Thermal Protection System Materials

• The flexible thermal protection system (FTPS) on NASA’s Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) vehicle will be instrumented with thermocouples (TCs) to measure the in-depth thermal response during entry into Earth’s atmosphere. Accurate flight temperature measurements are critical for verifying vehicle performance and reducing thermal model uncertainties. • The TC leads are routed from the measurement location to the data acquisition system within the same FTPS layer that they are monitoring the temperature. This approach eliminates the need to put holes in the FTPS layers. However, the insulated TC leads are exposed to high temperatures and large thermal gradients. • The baseline TCs were commercially available 30 AWG Type K TCs with a binder impregnated glass braid insulation. The glass braid is rated to a maximum continuous use temperature of 482°C. LOFTID’s heat pulse will be on the order of minutes and the maximum predicted temperature beneath the outermost FTPS layers is 1350°C.

R. A. Miller↗
NASA NTRSDate not supplied

Atmospheric Entry Heat Flux Sensor Calibration and Flight Data Analysis

- Recent NASA missions have included total heat flux sensors (THFS) embedded in the thermal protection system (TPS) to measure the combined convective and radiative heating during atmospheric entry. These measurements are key to fundamental entry science and mission design. - The THFSs for the Mars Entry, Descent, and Landing Instrumentation 2 (MEDLI2) sensor suite on the Mars 2020 entry vehicle and the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) technology demonstration mission were passively cooled Schmidt–Boelter gauges. - As presented at IPPW 2021, THFS calibration is notoriously difficult and includes several sources of measurement uncertainty [1]. - Recent work has been conducted to understand and quantify the measurement uncertainty in the MEDLI2 and LOFTID Schmidt-Boelter THFSs.

R. A. Miller↗
NASA NTRSDate not supplied

Flight Mechanics Analysis of Low-Earth Orbit Flight Test of an Inflatable Decelerator

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) successfully demonstrated the capability of an inflatable aeroshell. Prior to launch, flight mechanics analysis was conducted to better understand the predicted splashdown point of the re-entry vehicle and ejectable data recorder. Best estimated trajectory separation states were utilized to understand the LOFTID trajectory over the entire 36 minute launch window. Weather forecasting model were integrated into the simulation to improve trajectory prediction accuracy. Automation tools were developed to facilitate the rapid generation of trajectory predictions during operations. The resulting improvements to the flight mechanics modeling and simulation allowed for pre-launch splashdown point to be within 3 nautical miles of the actual splashdown point.

Rohan G Deshmukh↗
NASA NTRSDate not supplied

Development of an Ejectable Data Recorder Ejection Mechanism for the Low Earth Orbit Flight Test of an Inflatable Decelerator

On November 10, 2022, the 1100kg (2,425 lbs.) LOFTID Reentry Vehicle (RV) was launched on a United Launch Alliance Atlas V as a secondary payload with the Joint Polar Surveyor System-2. The 6-meter diameter (~20 ft.) aeroshell (a type of heat shield) entered the atmosphere at 8 kilometers per second (18,000 miles per hour), and flew nominally, enduring the intended heat pulse that saw temperatures exceeding 1371˚C (2500˚F) on the front side while the payload skin remained only about 38˚C (100˚F). The RV exceeded Mach 30 and the heat-affected aeroshell withstood a pressure pulse that exerted 9g’s deceleration maintaining stable flight through the hypersonic, supersonic, transonic, and subsonic regimes to the parachute deployment. As part of the Agency’s strategic goal “to extend human presence deeper into space and to the moon for sustainable long-term exploration and utilization”, the LOFTID inflatable aerodynamic decelerator or aeroshell technology could one day help land humans on Mars. As with any flight test, data collection is of utmost importance. Without a data downlink and a possibility of the RV sinking before the recovery crew got to it, a secondary data collection method was introduced. The RV would eject a data recorder, which would have a duplicate copy of the on-board flight date, before splashdown and be retrieved separately. This paper discusses the development of the ejection mechanism used to eject the data recorder from the RV during the test flight. The development includes discussions of design constraints, a design overview, the testing program, and lessons learned throughout the process all the way through successful data recorder recovery.

mechanism↗
NASA NTRSDate not supplied

ELECTRICAL SHORTING OF THERMOCOUPLES IN ATMOSPHERIC ENTRY APPLICATIONS

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) will test Hyper-sonic Inflatable Aerodynamic Decelerator (HIAD) technology. Temperature measurements are taken across the vehicle to address a Level 1 mission requirement regarding performance of the Flexible Thermal Protection System (F-TPS). Temperature measurements are made using dozens of thermocouples (TCs) embedded within the F-TPS at different depths and various locations shown in Figure 1.

Cole D Kazemba↗
NASA NTRSDate not supplied

Aftbody Aeroheating Wind Tunnel Measurements on a Hypersonic Inflatable Aerodynamic Decelerator

The aftbody aeroheating environment of a Hypersonic Inflatable Aerodynamic Decelerator (HIAD) was investigated in the NASA Langley 31-Inch Mach 10 Air Tunnel. The wind tunnel model geometry was representative of the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) vehicle. Aeroheating data were obtained for a range of Reynolds numbers and angles-of-attack using global phosphor thermography. Aeroheating data were also obtained using a developmental IR thermography technique for evaluation of data quality.

Elizabeth F Rieken↗
NASA NTRSDate not supplied

Vulcan Reuse

This is an exciting time in the space launch market. We have providers developing various reuse concepts to help drive continued cost reductions in access to space. At the same time visions of a future marketplace in space are emerging that have energized the community to move toward economically viable space-based ventures. This paper explores the intersection of these two developments. Specifically, we focus on the underlying technologies developed for ULA’s Sensible, Modular, Autonomous Return Technology (SMART) approach to reuse and the intersection with needs in the cislunar marketplace. ULA has been working with NASA Langley Research Center on maturing their Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology into the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) technology demonstration mission scheduled to fly with the JPSS-2 Launch in 2022, and have honed in on a 6m diameter HIAD for that application. These efforts, under the NASA Space Act Agreements (SAA), have helped identify elements requiring further development for SMART Reuse, which could also benefit other potential mission infusion opportunities. This has proved to be a very fruitful collaboration as these aspects have evolved. The paper further delves into applications across commercial space and NASA’s Space Exploration mandate, in addition to the reusable launch vehicle applications.

John G Reed↗
NASA NTRSDate not supplied

Applications of PLIF within Supersonic/Hypersonic Flows relevant to Space Technology and Exploration

We summarize two recent applications of planar laser-induced fluorescence using seeded nitric oxide (NO-PLIF) within two different large-scale facilities for space technology and exploration. The first measurement campaign described is the NO-PLIF measurements performed within the 31-in Mach 10 air tunnel at NASA Langley Research Center for flow visualization, velocity, and temperature measurements of the wake produced by a hypersonic blunt-body. PLIF within this wake-flow was performed to support the developments of HIAD (hypersonic inflatable aerodynamic decelerator) technology, including the recent LOFTID flight mission. The second campaign is the NO-PLIF measurements performed within a 20-ft vacuum chamber at the NASA Marshall Space Flight Center for flow visualization of a Mach 5 plume impinging on a flat plate under rarefied and continuum conditions. PLIF within this supersonic flow was performed to support future lunar and Martian lander missions by investigating the plume impingement behavior. While both of these measurement campaigns were performed using 10 Hz PLIF laser systems, current efforts include utilization of tunable high-repetition-rate lasers for NO-PLIF measurements up to kHz-MHz rates.

Planar laser-induced fluorescence↗
NASA NTRSDate not supplied

Review of planar laser-induced fluorescence measurements in the NASA Langley 31-Inch Mach 10 Air Tunnel

In 2003 a mobile planar laser-induced fluorescence (PLIF) system was constructed at NASA Langley Research Center to visualize and quantify high speed flow fields containing fluorescent species such as nitric oxide (NO). Thereafter, a series of test entries utilizing NO PLIF were conducted in the NASA Langley Research Center’s 31 Inch Mach 10 air wind tunnel, which is a hypersonic blowdown wind tunnel located in Hampton, Virginia. This paper briefly reviews laser-based measurements previously performed in hypersonic blowdown wind tunnel facilities and then details NO PLIF measurement campaigns performed at this facility in the 20 years to date. Measurements were performed to develop 2D and 3D visualization capabilities and quantitatively measure velocity and temperature. Applications described herein include historical models (e.g., Apollo, X-33 and X-43), flight vehicles under development at the time (e.g., Mars Science Lab (MSL), Orion, and LOFTID), as well as fundamental research (e.g., flat plates with and without discrete roughness).

PLIF↗
NASA NTRSDate not supplied

Hypersonic Inflatable Aerodynamic Decelerator Earth-based Applications

Hypersonic Inflatable Aerodynamic Decelerators technology has been developed by NASA to enable challenging entry, descent, and landing missions at various planetary destinations. In the last two decades, HIAD technology has been developed through a series of ground tests and flight tests, culminating in the 2022 Low-Earth Orbit Flight Test of an Inflatable Decelerator flight demonstration of a 6 m diameter vehicle from orbital velocities. Past studies have considered application of HIAD for human-scale missions, especially return from the Moon or human-class missions to Mars. However, recent commercial interest in the HIAD technology following LOFTID’s success shows HIAD applications are possible for cislunar return, Earth aerocapture, return from low Earth orbit, and even launch vehicle component recovery. This paper describes the flight performance range for these new, Earth-based applications.

Soumyo Dutta↗
NASA NTRSDate not supplied

Hypersonic Inflatable Aerodynamic Decelerator Earth-based Applications

Hypersonic Inflatable Aerodynamic Decelerators technology has been developed by NASA to enable challenging entry, descent, and landing missions at various planetary destinations. In the last two decades, HIAD technology has been developed through a series of ground tests and flight tests, culminating in the 2022 Low-Earth Orbit Flight Test of an Inflatable Decelerator flight demonstration of a 6 m diameter vehicle from orbital velocities. Past studies have considered application of HIAD for human-scale missions, especially return from the Moon or human-class missions to Mars. However, recent commercial interest in the HIAD technology following LOFTID’s success shows HIAD applications are possible for cislunar return, Earth aerocapture, return from low Earth orbit, and even launch vehicle component recovery. This paper describes the flight performance range for these new, Earth-based applications.

Soumyo Dutta↗