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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
NASA NTRS1976

Correlations among ultrasonic propagation factors and fracture toughness properties of metallic materials

Empirical evidence was developed to show that a close relation exists among fracture toughness, yield strength, and ultrasonic attenuation properties of metallic materials. The evidence was obtained by ultrasonic probing of specimens of two maraging steels and a titanium alloy. It was concluded that nondestructive ultrasonic methods can be used to indirectly evaluate fracture-related material properties. The results suggest that these nondestructive ultrasonic measurements can also serve as an adjunct to destructive testing, measurement, and analysis of fracture properties.

Vary, A.↗
NASA NTRS1976

Correlations among ultrasonic propagation factors and fracture toughness properties of metallic materials

Empirical evidence was developed to show that a close relation exists among fracture toughness, yield strength, and ultrasonic attenuation properties of metallic materials. The evidence was obtained by ultrasonic probing of specimens of two maraging steels and a titanium alloy. It was concluded that nondestructive ultrasonic methods can be used to indirectly evaluate fracture-related material properties. The results suggest that these nondestructive ultrasonic measurements can also serve as an adjunct to destructive testing, measurement, and analysis of fracture properties.

Vary, A.↗
DOE OSTI2021

HFTS-2 Completions Design and State-of-the-Art Diagnostics Results

Various completion schemes were tested as part of the Hydraulic Fracture Test Site-2 (HFTS-2) project. The wells were instrumented with permanent fiber optic (FO) cable, and unique near-wellbore and far-field region surveys were acquired to evaluate spatial and temporal hydraulic fracture characteristics. The state-of-the-art diagnostics included substantial monitoring of both the well stimulation and longer-term production performance. The objective was to evaluate and improve stimulation distribution effectiveness (SDE) for different completion designs based on the diagnostics results. A hydraulic fracturing (HF) profile (i.e., proppant/fluid allocation among clusters) was obtained using near-wellbore Distributed Acoustic Sensing (DAS) data acquired during stimulation. Statistical analysis provided a quantitative assessment of SDE for the different completion designs. A novel workflow was developed to assess time-lapse fracture property changes at the cluster and stage levels based on Distributed Strain Sensing (DSS) data acquired during the production phase. These time-lapse fracture property changes were compared with the HF profile. Based on the statistical analysis, Rate Per Cluster (RPC) during proppant slurry placement appears to be a primary completion design variable, rather than the typical Rate Per Perf (RPP). If RPC was not maintained at a certain level, the likelihood of uneven distribution increased dramatically. The stage configurations that created low RPC while maintaining high RPP did not show improved SDE. The strain change results based on DSS data during the production phase indicated near-wellbore fracture property changes (e.g., aperture changes during well shut-in and flow periods) and aligned well with near-wellbore DAS signals acquired during stimulation. More importantly, fracture property changes based on DSS data acquired during two tests over a 7-month period show high consistency and good alignment with the near-wellbore HF profile. This workflow quantitatively evaluates SDE for different completion designs using diagnostic results and could help optimize completion strategy for future development projects. Here, the analysis and interpretation of results demonstrate the technical feasibility of using permanent fiber optic cable for stimulation and production monitoring and indic

58 GEOSCIENCES↗
DOE OSTI2018

Cryorolling-Induced Texture, Mechanical Properties and Fracture Behavior of Al-Mg-Si Alloys During Cold Deformation

This study investigated the texture, mechanical properties, and fracture behavior during cold working of cryorolled (CR) Al-Mg-Si alloys. An x-ray texture goniometer was used to examine the crystallographic texture, and tensile tests were performed to understand the deformation behavior in more detail. SEM/EBSD/TEM was used to observe the microstructures and fracture morphology of the alloy during cryorolling. The microstructures indicated that a large number of ultrafine grains and dislocations formed after cryorolled. The recrystallization was prohibited due to low temperature during deformation. The ultrafine grains and dislocation strength improved the tensile strength from 279.38 MPa for the room-rolled alloy to 313.98 MPa for the cryorolled alloy; better plasticity (4.6%) was observed in the CR sheet. Ductile and intergranular fractures were observed in the CR sheet deformation from 20 to 90%.

36 MATERIALS SCIENCE↗
NASA NTRS2009

Dynamic Mechanical Properties and Fracture Surface Morphologies of Core-Shell Rubber (CSR) Toughened Epoxy at Liquid Nitrogen (Ln2) Temperatures

The dynamic mechanical properties and fracture surface morphologies were evaluated for a commercial epoxy resin toughened with two types of core-shell rubber (CSR) toughening agents (Kane Ace(Registered TradeMark) MX130 and MX960). The impact resistance (R) was evaluated by the resulting breaking energy measured in Charpy impact tests conducted on an instrumented drop tower. The resulting fracture surface morphologies were examined using Scanning Electron Microscopy (SEM). Fractographic observations of the CSR toughened epoxy tested at ambient temperature, showed a fracture as characterized by slender dendrite textures with large voids. The increasing number of dendrites and decreasing size of scale-like texture with more CSR particles corresponded with increased R. As the temperature decreased to Liquid Nitrogen (LN 2), the fracture surfaces showed a fracture characterized by a rough, torn texture containing many river markings and deep furrows.

Wang, J.↗
DOE OSTI2026

Development, Monitoring, and Control of Fracture Thermal Energy Storage (FTES) in Crystalline Rock Formations (DEMO-FTES) (CRADA Final Report)

The DEMO-FTES project sought to demonstrate the thermal efficiency of fracture thermal energy storage (FTES) through numerical simulations, laboratory and meso-scale field tests. A detailed dimensional and scaling analysis was performed to identify key parameters and how they can be most effectively scaled to the laboratory and decameter scale. Numerical models were developed and used for three purposes: 1. Before field experiments, numerical modelling can be used to estimate fracture properties based on previous data from the EGS Collab experiment and then predict thermal hydrological behaviors of the fracture system with hot water injection/withdrawal, therefore, help to design the experiments (e.g., to decide the duration of the cycles based on the flow rate the pump can provide, and the estimated fracture properties); 2. After the field experiment, to estimate the system properties during the experiment (as the size and shape of a fracture could change over time), and understand why system performance is different than what has been predicted, i.e., to help understand the meso-scale test; and, 3. To model the lab experiments and estimate fracture properties and storage efficiency. Ultimately, the experiment and numerical models could shed light on the processes and uncertainty happening during fracture activation and help understand the scaling between lab and field test, and finally, the design and optimization of potential fracture thermal energy storage systems.

25 ENERGY STORAGE↗
DOE OSTI2019

Elastic Properties and Fracture Behaviors of Biaxially Deformed, Polymorphic MoTe 2

Biaxial deformation of suspended membranes widely exists and is used in nanoindentation to probe elastic properties of structurally isotropic two-dimensional (2D) materials. However, the elastic properties and, in particular, the fracture behaviors of anisotropic 2D materials remain largely unclarified in the case of biaxial deformation. MoTe 2 is a polymorphic 2D material with both isotropic (2H) and anisotropic (1T' and T d ) phases and, therefore, an ideal system of single-stoichiometric materials with which to study these critical issues. Here, we report the elastic properties and fracture behaviors of biaxially deformed, polymorphic MoTe 2 by combining temperature-variant nanoindentation and first-principles calculations. It is found that due to similar atomic bonding, the effective moduli of the three phases deviate by less than 15%. However, the breaking strengths of distorted 1T' and T d phases are only half the value of 2H phase due to their uneven distribution of bonding strengths. Fractures of both isotropic 2H and anisotropic 1T' phases obey the theorem of minimum energy, forming triangular and linear fracture patterns, respectively, along the orientations parallel to Mo–Mo zigzag chains. Furthermore, our findings not only provide a reference database for the elastic behaviors of versatile MoTe 2 phases but also illuminate a general strategy for the mechanical investigation of any isotropic and anisotropic 2D materials.

36 MATERIALS SCIENCE↗
NASA NTRS1984

Off-axis tensile properties and fracture in a unidirectional graphite/polyimide composite (Celion 6000/PMR 15)

Tensile properties of unidirectional Celion 6000 graphite/PMR 15 polyimide composites prepared by hot molding and cold molding processes were measured at room temperature and 316 C, the upper use temperature of the polyimide resin, at both 45 and 90 deg to the fiber axis. The resulting fractures were characterized by scanning electron microscopy and materialographic techniques. Variation in tensile properties with processing history occurred in the elastic modulus and strain to failure for specimens loaded at 90 deg at 316 C, and in the fracture stress, and hence the in-plane shear stress, for those loaded at 45 deg at room temperature. Significant plastic deformation was observed in the 45 deg orientation at 316 C for material produced by both processing methods. In general, fracture occurred by both failure within the matrix and at the fiber-matrix interface; the degree of interfacial failure increased with temperature. Secondary cracking below the primary fracture surface was also observed.

Harper, J.↗
DOE OSTI2019

Fracture Toughness Properties of Tritium Charged and Aged Stainless Steels: SRNL and SNL Collaboration Test Plan and 2018 Results

Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or failure of a tritium reservoir. Fracture toughness properties are needed for designing tritium reservoirs and evaluating the long-term effects of tritium on their structural properties. A key result of prior studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. Designers and modelers at Sandia National Laboratories (SNL) have identified key gaps in the data available on material performance in tritium. Thus, a collaborative plan and schedule of tests have been developed with SRNL and SNL to fill these gaps using a range of tensile test and fracture mechanics test geometries, at stockpile relevant temperatures. These studies target the fundamental deformation mechanisms and the influence of tritium-decay-helium on their behavior. This report outlines the goals of each program and describes the sample test matrices and experimental conditions. This report fulfills the requirements for a portion of the Enhanced Surveillance Campaign (ESC) FY19 Level 2 milestone 6725 to deliver an annual report on the aging studies of reservoir materials.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Simulating the Effect of Fracture Connectivity on Repository Performance with GDSA Framework - 18589

This work examines the possible migration of radionuclides from a deep geologic nuclear waste repository sited in fractured crystalline host rock. The key safety concern is the potential effect on waste isolation of the inter-connectivity of the fracture network, which is primarily established by the temporal evolution of the temperature and stress fields at the time of original rock intrusion and cooling. Two end members are considered in these simulations, one with a high degree of connectivity to the biosphere, such that advective transport through the fracture and fault network controls radionuclide migration, and the other with a low degree of connectivity, such that slow diffusive transport through the crystalline rock matrix is the controlling process for radionuclide migration to the biosphere. Both end members have several areally extensive, high-transmissivity deformation zones, whose distance to the repository is an important factor for waste isolation capability. Uncertainties in fracture properties (transmissivity, orientation, radius) and fracture distribution also give rise to uncertainty in waste isolation capability (i.e., the overall connectivity of the repository with the surface biosphere). These types of natural system uncertainties are generally present in any geologic site-characterization program and thus represent an important factor in assessing repository performance in hard rock environments. The waste considered in these simulations are spent fuel rod assemblies from the U.S. commercial nuclear reactor fleet. Thermal output of the waste must be considered in the simulations and can influence the rate and timing of waste package failure, waste form degradation, and fluid flux due to thermal expansion around the repository horizon. To achieve a high-fidelity representation of radionuclide transport in fractures and rock matrix, combined with thermal energy transport and fluid flow in fractures and matrix, the mathematical model is solved numerically in a parallel high-performance computing (HPC) environment on a finite volume unstructured grid consisting of approximately 5 million cells, using Geologic Disposal Safety Assessment (GDSA) Framework (https://pa.sandia.gov), an open-source performance assessment tool for deep underground disposal of nuclear waste. GDSA Framework uses PFLOTRAN to solve the balance equations on a three-dimensional grid with heterogeneous properties, using multiple processors in a parallel configuration based on domain decomposition. The fracture networks in these simulations are originally generated as discrete fracture networks (DFNs), which are sets of two-dimensional planes distributed in a three-dimensional domain. The method used in GDSA Framework maps the stochastically generated DFN to an equivalent continuous porous medium (ECPM) domain that allows for the simulation of coupled heat flow, fluid flow, and radionuclide transport, including heat conduction through the matrix of the fractured rock, which is a process not easily modeled in a DFN representation. Computational efficiency is also greatly enhanced using the ECPM method, allowing for a realistic representation and analysis of uncertainties in a multi-realization performance assessment of a deep geologic repository. The effect of fracture connectivity on the waste isolation safety function, as brought to light by these GDSA Framework simulations, points to the importance of including a realistic representation of uncertainties in fracture properties and distribution (effectively, uncertainty in spatial heterogeneity) in repository safety assessment simulations. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
NASA NTRS1990

An evaluation of the fatigue crack growth and fracture toughness properties of beryllium-copper alloy CDA172

A series of fracture mechanics tests, using the Be-Cu alloy CDA172 in the round rod product form, was conducted in a lab air environment at room temperature. Tensile data is presented in both the L and C directions and K sub Ic data in both the C-R and C-L orientations. Fracture toughness values were derived from M(T) (center cracked), PS(T) (surface cracked) and CC01 (corner cracked) specimens of varying thickness. Fatigue crack growth data were obtained for the C-R orientation at stress ratio of 0.1, 0.4, and 0.7 and for the C-L orientation at stress ratios of 0.1, 0.3, 0.4, and 0.7.

Forman, Royce G.↗
NASA NTRS1977

Elastic properties and fracture strength of quasi-isotropic graphite/epoxy composites

A research program is described which was devised to determine experimentally the elastic properties in tension and bending of quasi-isotropic laminates made from high-modulus graphite fiber and epoxy. Four laminate configurations were investigated, and determinations were made of the tensile modulus, Poisson's ratio, bending stiffness, fracture strength, and fracture strain. The measured properties are compared with those predicted by laminate theory, reasons for scatter in the experimental data are discussed, and the effect of fiber misalignment on predicted elastic tensile properties is examined. The results strongly suggest that fiber misalignment in combination with variation in fiber volume content is responsible for the scatter in both elastic constants and fracture strength.

Sullivan, T. L.↗
NASA NTRS1977

Elastic properties and fracture strength of quasi-isotropic graphite/epoxy composites

The layups of the studied laminates are (0, + or - 60) sub s, (0, + or - 45, 90) sub s, (0, + or - 30, + or - 60, 90) sub s (0, + or - 22 1/2, + or - 45, + or - 67 1/2, 90) sub s. The properties determined were tensile modulus, Poisson's ratio, bending stiffness, fracture strength and fracture strain. Measured properties and properties predicted using laminate theory were found to be in reasonable agreement. Reasons for data scatter were determined.

Sullivan, T. L.↗
NASA NTRS1992

Static and dynamic strain energy release rates in toughened thermosetting composite laminates

In this work, the static and dynamic fracture properties of several thermosetting resin based composite laminates are presented. Two classes of materials are explored. These are homogeneous, thermosetting resins and toughened, multi-phase, thermosetting resin systems. Multi-phase resin materials have shown enhancement over homogenous materials with respect to damage resistance. The development of new dynamic tests are presented for composite laminates based on Width Tapered Double Cantilevered Beam (WTDCB) for Mode 1 fracture and the End Notched Flexure (ENF) specimen. The WTDCB sample was loaded via a low inertia, pneumatic cylinder to produce rapid cross-head displacements. A high rate, piezo-electric load cell and an accelerometer were mounted on the specimen. A digital oscilloscope was used for data acquisition. Typical static and dynamic load versus displacement plots are presented. The ENF specimen was impacted in three point bending with an instrumented impact tower. Fracture initiation and propagation energies under static and dynamic conditions were determined analytically and experimentally. The test results for Mode 1 fracture are relatively insensitive to strain rate effects for the laminates tested in this study. The test results from Mode 2 fracture indicate that the toughened systems provide superior fracture initiation and higher resistance to propagation under dynamic conditions. While the static fracture properties of the homogeneous systems may be relatively high, the apparent Mode 2 dynamic critical strain energy release rate drops significantly. The results indicate that static Mode 2 fracture testing is inadequate for determining the fracture performance of composite structures subjected to conditions such as low velocity impact. A good correlation between the basic Mode 2 dynamic fracture properties and the performance is a combined material/structural Compression After Impact (CAI) test is found. These results underscore the importance of examining rate-dependent behavior for determining the longevity of structures manufactured from composite materials.

Cairns, Douglas S.↗
NASA NTRS2022

Fracture Mechanics Properties of Fused Silicas Used for International Space Station Windowpanes

The fracture toughness and slow crack growth (SCG) parameters of a quartz-based silica and a high-purity fused silica were measured as part of a program to review the reliability of the International Space Station windows. The materials exhibit the same fracture toughness (.75 MPa m^(1/2) in N2) and very similar SCG parameters. The literature on fused silica indicates excellent agreement of fracture toughness, but a very wide range of SCG parameters, even from the same institution, with strength-based methods usually yielding a lower power law exponent than direct crack velocity measurements. Use of the exponential function is shown to provide better agreement between test methods, with velocity curves derived from strength tests of bare fiber and polished or ground test specimens paralleling those from wide-range, direct crack velocity observations, implying that constant stress rate tests can predict long lifetime via the exponential function. However, much variation still exists. SCG parameters for soda–lime silicate are much less sensitive to the test method than fused silica. Static load tests and stress intensity measurements resulted in a fatigue threshold of .3 MPa m^(1/2) for fused silica.

Silica, toughness, impact, crack growth, windows, ↗
DOE OSTI2023

The comparative strength and fracture toughness properties of commercial 95W-3.5Ni1.5Fe and 95W-3.5Ni1.5Cu tungsten heavy alloys

Due to the sharp surface cracks resulting from high and cyclic thermal loads, fracture toughness is a crucial property for fusion divertor materials. Tungsten heavy alloys (WHA) have emerged as a leading candidate for plasma facing component applications. Both the WNiFe and WNiCu WHAs have been considered. However, there is no fracture toughness data in the literature on the WNiCu WHA. Therefore, maximum load elastic–plastic fracture toughness (K Jm ) of a commercial 95W-3.5Ni1.5Cu (NiCu) WHA plate is reported here for the first time. The NiCu WHA K Jm is compared to a corresponding K Jm for commercial 95W-3.5Ni1.5Fe (NiFe) WHA, along with comparisons of their respective microstructures, microhardness, and tensile properties. Although their room temperature yield strengths are similar (≈ 600 MPa), the NiFe WHA has higher ultimate stress (818 MPa vs. 642 MPa) and total elongation (8% vs. 1.2%) compared to the NiCu WHA. Most notably, the room temperature elastic–plastic K Jm for the NiFe WHA of ≈ 80 ± 8 MPa$\sqrt{m}$, is nearly twice that of the NiCu WHA at ≈ 47 ± 4 MPa$\sqrt{m}$. Further, while the NiFe WHA experienced stable ductile tearing, the crack propagated unstably (approximately elastically) after reaching the maximum load in the NiCu WHA. The higher K Jm of the NiFe WHA is attributed to its higher flow stress and ductility, along with the energy dissipation and microcrack dilatational stress shielding, provided by a wide distribution of arrested process-zone microcracks, which are largely absent in the NiCu WHA. Since, the 95W-NiFe WHA has distinctly better mechanical properties than 95W-NiCu WHA, it is a more suitable candidate for the fusion reactor application.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2013

Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Teactor Pressure Vessels

A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions; Perform creep tests and characterize the mechanisms of creep fracture process; Quantify how the microstructure degradation controls the creep strength of welded steel specimens; Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds; Develop a microstructure-based creep fracture model to estimate RPVs service life; Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates; Simulate damage evolution in creep specimens by FE analyses; Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage; Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength; Develop a fracture model for the structural integrity of RPVs subjected to creep loads; and Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗