Identifying optimum parameters of hot extrusions
Technique for hot extruding magnesium oxide
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Technique for hot extruding magnesium oxide
Annealing effects on strength of extruded MgO
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Hot forging of magnesium oxide billets, and postulates strength variations with annealing temperature
Extruded prealloyed powder evaluation for two nickel-base alloys
Tensile and stress rupture tests of cobalt alloy HS-31 in as-extruded and heat-treated states
Prealloyed powders of Ni base alloys, Alloy 713C and NASA TAZ-8A made by inert gas atomization for improved strength and ductility
Tensile and stress rupture tests of Co base alloy bars extruded from prealloyed powders made by Ar gas atomization
Analytical and experimental studies were performed to evaluate the structural efficiencies afforded by the selective reinforcement of conventional aluminum compression panels with unidirectional boron epoxy composite materials. A unique approach for selective reinforcement was utilized called boron/epoxy infiltration. This technique uses extruded metal sections with preformed hollow voids into which unidirectional boron filaments are drawn and subsequently infiltrated with resin to form an integral part. Simplified analytical models were developed to investigate the behavior of stiffener webs with reinforced flanges. Theoretical results are presented demonstrating the effects of transverse shear, of the reinforcement, flange eccentricity and torsional stiffness in such construction. A series of 55 tests were conducted on boron-infiltrated rods and extruded structural sections.
Continuous feeding of coal in a compressing screw extruder is described as a method of introducing coal into pressurized systems. The method utilizes the property of many bituminous coals of softening at temperatures from 350 to 400 C. Coal is then fed much in the manner of common thermoplastics, using screw extruders. Preliminary results show that coals can be extruded at rates of about 3.3 kg/MJ, similar to those for plastics.
A feeding method for use with bituminous coals that exhibit plasticity at elevated temperatures is described and demonstrated on a small screw extruder previously used to extrude polyethylene. A metered feed of coal heated to a temperature just below that of incipient caking (approximately 450 C) is used. Modifications to the extruder consisting of ceramic band heaters, auxiliary cooling coils on the thrust bearing and special quick opening dies are detailed. Coals successfully extruded include high volatile A bituminous coals, high volatile B bituminous coals, a high volatile C bituminous coal and a coal with high ash content. The computer program, EXTRUD, used to simulate the extruder is described. Predicted power consumption exhibits 30% scatter, which is explained by the sensitivity of the coal friction coefficient to temperature profiles. Detailed analysis reveals some discrepancies in the program that need to be resolved.
The evolution of the final residue of the magma ocean from the time it entered the anorthositic crust until it was extruded is modeled. The magma density first increased as anorthite and orthopyroxene crystallized, but once ilmenite precipitation began the density dropped. The KREEPy magma collected beneath the thinnest parts of the anorthitic crust, and intruded the crust when the density dropped below that of the adjacent crustal materials. The nearly constant degree of incompatible element fractionation moon-wide was maintained because the rapid drop in density during ilmenite crystallization occurred after about the same degree of crystallization at all locations. The high viscosity of the final residue of the magma ocean and its low density contrast with the crust initially resulted in very slow migration through the crust.
Fire resistance of extruded tetrafluoroethylene (TFE) polymers improved by substitution of chlorinated hydrocarbon as wetting agent. Replacement of naphtha with perchloroethylene yields polymer that extrudes well and generates fewer pinholes. Product less susceptible to fire during manufacturing and in service.
Hydrogen isotope analyses were used to determine water content and deuterium content for 18 samples of the Mount St Helens dome dacite in an attempt to identify the triggering mechanisms for periodic dome-building eruptions of lava. These isotope data, the first ever collected from an active lava dome, suggest a steady-state process of magma evolution combining crystallization-induced volatile production in the chamber with three different degassing mechanisms: closed-system volatile loss in the magma chamber, open-system volatile release during ascent, and kinetically controlled degassing upon eruption at the surface. The data suggest the future dome-building eruptions may require a new influx of volatile-rich magma into the chamber.
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Mechanical, thermal fatigue and stress corrosion properties were determined for the two lots of Al-Li X2096-T8A3 extruded beams. Based on the test results, the beams were accepted as the construction material for fabrication of the Hubble Space Telescope new Solar Array Support Structure.
NASA Johnson Space Center is designing and building a habitat (Bioregenerative Planetary Life Support Systems Test Complex, BIO-Plex) intended for evaluating advanced life support systems developed for long duration missions to the Moon or Mars where all consumables will be recycled and reused. A food system based on raw products obtained from higher plants (such as soybeans, rice and wheat) may be a central feature of a biological ly-based Advanced Life Support System (ALSS). In order to convert raw crops to edible ingredients or food items, multipurpose processing equipment such as an extruder is ideal. Volatile compounds evolved during the manufacturing of these food products may accumulate reaching toxic levels. Additionally, off-odors often dissipated in open-air environments without consequence, may cause significant discomfort in the BIO-Plex. Rice and defatted soy flours were adjusted to 16% moisture and triplicate samples were extruded using a table top single-screw extruder. The extrudate was collected in specially designed Tedlar bags from which air samples could be extracted. The samples were analyzed by GC-MS with special emphasis on compounds with Spacecraft Maximum Allowable Concentrations (SMAC). Results showed a combination of alcohols, aldehydes, ketones and carbonyl compounds in the different flours. Each compound and its SMAC value as well as its impact on the air revitalization system was discussed.
The objective of the 2003 study is to develop a mechanically processed, high temperature TiAl alloy for use in the Turbine Based Combined Cycle compressor. An aging study with 3 temperatures and 4 time periods at each temperature will be conducted to determine the optimum aging condition. High-magnification microscopic analyses shall be employed to define the size distribution of carbide as a function of aging temperature/time. The contractor shall define optimum materials' conditions by conducting tensile and creep testing for two over-aging conditions for both alloys and fatigue testing for one over-aging condition for each alloy.