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A Review of Remote Welding and Nondestructive Examination Technologies for the DOE Standard Canister

The U.S. Department of Energy (DOE) manages a wide variety of spent nuclear fuel (SNF) that poses a unique management challenge. To help address this challenge, the DOE Standard Canister (DOESC), designed to remain sealed during handling, storage, transportation, and disposal, was conceptualized as a standardized containment vessel to accommodate DOE-managed SNF. Since 1999, several welding and examination processes have been independently developed for the DOESC’s closure welds. However, neither the DOESC nor these processes have been realized in an operational capacity. This review paper seeks to present and compare previously developed DOESC closure weld, nondestructive examination, and repair processes and technologies. Specific processes developed for the Idaho Spent Fuel Facility, in preparation for the Yucca Mountain geological repository, and the recent Road-Ready Demonstration Project are discussed. Further, specific focus is given to how different operating constraints and the American Society of Mechanical Engineers Boiler and Pressure Vessel Code (BPVC) have driven certain welding and nondestructive examination requirements. Historical DOESC welding and examination strategies are assessed against current regulatory and BPVC requirements. The comparison of welding processes, technologies, and DOESC designs presented in this review paper will inform further construction efforts for other commercial and DOE-managed SNF containments, including the DOESC.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W

BRIC-60: Biological Research in Canisters (BRIC)-60

The Biological Research in Canisters (BRIC) is an anodized-aluminum cylinder used to provide passive stowage for investigations evaluating the effects of space flight on small organisms. Specimens flown in the BRIC 60 mm petri dish (BRIC-60) hardware include Lycoperscion esculentum (tomato), Arabidopsis thaliana (thale cress), Glycine max (soybean) seedlings, Physarum polycephalum (slime mold) cells, Pothetria dispar (gypsy moth) eggs and Ceratodon purpureus (moss).

BRIC-60

Biological Research in Canisters (BRIC) - Light Emitting Diode (LED)

The Biological Research in Canisters - LED (BRIC-LED) is a biological research system that is being designed to complement the capabilities of the existing BRIC-Petri Dish Fixation Unit (PDFU) for the Space Life and Physical Sciences (SLPS) Program. A diverse range of organisms can be supported, including plant seedlings, callus cultures, Caenorhabditis elegans, microbes, and others. In the event of a launch scrub, the entire assembly can be replaced with an identical back-up unit containing freshly loaded specimens.

Biological

Peening Techniques for Mitigating Chlorine-Induced Stress Corrosion Cracking of Dry Storage Canisters for Nuclear Applications

Fusion-welded austenitic stainless steel (ASS) was predominantly employed to manufacture dry storage canisters (DSCs) for the storage applications of spent nuclear fuel (SNF). However, the ASS weld joints are prone to chloride-induced stress corrosion cracking (CISCC), a critical safety issue in the nuclear industry. DSCs were exposed to a chloride-rich environment during storage, creating CISCC precursors. The CISCC failure leads to nuclear radiation leakage. Therefore, there is a critical need to enhance the CISCC resistance of DSC weld joints using promising repair techniques. This review article encapsulates the current state-of-the-art of peening techniques for mitigating the CISCC in DSCs. More specifically, conventional shot peening (CSP), ultrasonic impact peening (UIP), and laser shock peening (LSP) were elucidated with a focus on CISCC mitigation. The underlying mechanism of CISCC mitigation in each process was summarized. Finally, this review provides recent advances in surface modification techniques, repair techniques, and developments in welding techniques for CISCC mitigation in DSCs.

Chemistry

Thermal-control canister

Use of variable-conductance heat-pipe link together with fixed-conductance system allows canister temperature to vary over wide range, yet hold stable to + or - 1 degree Centigrade. System has fewer parts and requires considerably less power than conventional heaters and thermostats.

Ollendorf, S.

Drawer drive for space shuttle vacuum canister

A sliding drawer type canister was designed to contain long duration exposure facility experiments which require vacuum storage before and after space exposure. The elastomeric seals require high closing loads which are generated through camming levers and transmitted through a spring loaded pressure plate. Lubrication was provided by various dry surface coatings. Higher than expected friction required some redesign after which the assembly functioned well and provided good sealing.

Werner, K. E.

Dish Antenna Would Deploy From a Canister

37-tile portable microwave antenna is composed of hexagonal tiles supported by a truss. Skewed connecting struts are hinged at their ends, and rotated during storage and deployment. Proposed microwave antenna would be stored compactly in a canister and deployed onsite.

Finley, L. A.

Tethered Satellite System Tip Canister - Thermal design and test

The Tethered Satellite System (TSS) is scheduled for launch, on STS-46 in mid-1992. The major mission objective is to investigate electrodynamic phenomena associated with long electrically conductive tether, in the earth orbital environment. A spherical Satellite (1.6-m diameter), remains connected to the Orbiter throughout TSS-1 mission by a conductive tether. The Satellite operates at up to 20 km above the Orbiter during the TSS mission. The Tip Canister (TPC), that is mounted on the end of a 12-m retractable boom, contains mechanisms that control and monitor tether movement. The TPC is an independent thermal system from the base 'Deployer/Spacelab Pallet'. This paper presents the TPC thermal design verification approach that includes a description of thermal design and thermal balance testing. Flight TPC temperature predictions are also presented.

Chapter, John J.

A decade of discovery: Experiments with the Get Away Special (GAS) canister

The experiments from Booker T. Washington's High School for Engineering Profession designed an experiment for a Shuttle flight. The experiments which was flown on STS-42, were contained in three layers of a Get Away Special canister. The first layer housed the Heterogeneous Flow Experiment, to test the commercial application of space exploration; layer two housed an Artemia Salinas Growth Experiment, a test to determine the success and range of food production in microgravity for longer future missions; and layer three, reserved for the computer and monitoring equipment. What was learned from these experiments; and more importantly, what impact they had on education on a broader scale is the subject of this article.

Brienzo, Robert

Limited Duration of Candidate Materials Exposure Experiment (LDCE): A Complex Autonomous Payload (CAP) using a Get Away Special (GAS) canister

CMSS has designed, fabricated, qualified and flown the LDCE payload as a cost effective space flight hardware to conduct exposure of materials to the space environment. The hardware has been qualified for 10 missions, utilizing a GAS Canister, supplied by Goddard Space Flight Center. Results of the first series of LDCE experiments have shown that the hardware performed as expected.

Davis, D.

Experimental and Computational Investigations of Phase Change Thermal Energy Storage Canisters

Two sets of experimental data are examined in this paper, ground and space experiments, for cylindrical canisters with thermal energy storage applications. A 2-D computational model was developed for unsteady heat transfer (conduction and radiation) with phase-change. The radiation heat transfer employed a finite volume method. The following was found in this study: (1) Ground Experiments: the convection heat transfer is equally important to that of the radiation heat transfer; radiation heat transfer in the liquid is found to be more significant than that in the void; including the radiation heat transfer in the liquid resulted in lower temperatures (about 15 K) and increased the melting time (about 10 min.); generally, most of the heat flow takes place in the radial direction. (2) Space Experiments: radiation heat transfer in the void is found to be more significant than that in the liquid (exactly the opposite to the Ground Experiments); accordingly, the location and size of the void affects the performance considerably; including the radiation heat transfer in the void resulted in lower temperatures (about 40 K).

Ibrahim, Mounir

STS-99 SRTM Lift and Insert into Canister

The primary objective of the STS-99 mission was to complete high resolution mapping of large sections of the Earth's surface using the Shuttle Radar Topography Mission (SRTM), a specially modified radar system. This radar system produced unrivaled 3-D images of the Earth's Surface. The mission was launched at 12:31 on February 11, 2000 onboard the space shuttle Endeavour. and led by Commander Kevin Kregel. The crew was Pilot Dominic L. Pudwill Gorie and Mission Specialists Janet L. Kavandi, Janice E. Voss, Mamoru Mohri from the National Space Development Agency (Japanese Space Agency), and Gerhard P. J. Thiele from DARA (German Space Agency). This videotape shows clean room technicians working on a part of the 200 foot long mast that will hold the SRTM in position during the mission. This videotape also shows the lowering of the SRTM into the canister.

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