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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Beam Shaping and Oscillation for Metals Additive Manufacturing

Additive Manufacturing (AM) is pivotal for next-generation industrial manufacturing but is hampered by process control challenges leading to unwanted defects and sub-optimal material properties. Our research builds on prior work that utilized beam oscillation techniques to mitigate these issues (Wu et al., 2023). We focus on investigating the influence of beam oscillation frequency on melt pool dynamics, utilizing in-situ synchrotron material characterization from the ESRF (Chen et al., 2026). Preliminary findings indicated that beam oscillation results in unique fluid flow patterns and enhanced melting stability. These findings suggested the possibility of optimized AM process control, including minimized defects and tailored thermal histories. We proposed further research to explore the effects of beam oscillation frequencies comprehensively, using the in-situ characterization capabilities at the ESRF. The goal was to quantify this relationship, offering a pathway to more precise AM process control and optimization. Our research is expected to offer new scientific insights into the fluid mechanics and thermal behaviour in AM, contributing to its broader applicability and commercial viability.

36 MATERIALS SCIENCE↗
NASA NTRS1992

Effects of higher order aberrations on beam shape in an optical recording system

An unexpected irradiance pattern in the detector plane of an optical data storage system was observed. Through wavefront measurement and scalar diffraction modeling, it was discovered that the energy redistribution is due to residual third-order and fifth-order spherical aberration of the objective lens and cover-plate assembly. The amount of residual aberration is small, and the beam focused on the disk would be considered diffraction limited by several criteria. Since the detector is not in the focal plane, even this small amount of aberration has a significant effect on the energy distribution. We show that the energy redistribution can adversely affect focus error signals, which are responsible for maintaining sub-micron spot diameters on the spinning disk.

Wang, Mark S.↗
DOE OSTI2024

Faraday Rotation Measurements in High-Energy-Density Plasmas Using Shaped Laser Beams

Magnetic fields play an important role in plasma dynamics, yet it is a quantity difficult to measure accurately with physical probes, whose presence disturbs the very field they measure. The Faraday rotation of a polarized beam of light provides a mechanism to measure the magnetic field without disturbing the dynamics, and has been used with great success in astrophysics and high energy density plasma science, where physical probes cannot be used. Furthermore, the rotation is typically small, which degrades the accuracy of the measurement. Since polarization cannot be measured directly, detectors rely on a polarizer to measure a small change in beam intensity instead. In this work, we show how beam shaping can improve Faraday rotation measurements using an optical derivative setup. Since the rotation measurement is now strictly proportional to the beam shape and intensity, the system allows to improve the measurement accuracy simply by increasing the laser beam power.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2023

Ion Channel Laser Based on Direct Laser Acceleration of a Shaped Beam Driver (Final Technical Report)

The main focus of our research was to understand the synergies between an electron bunch and a laser pulse when the two co-propagate through the plasma. We have clearly demonstrated using theoretical and computational modeling that the propagation distance of both the bunch and the laser pulse could be extended. The ability of the combined bunch/pulse system to extend the propagation distance and the size of the plasma bubble enables highly-efficient sources of relativistic electrons. As pointed out by the Plasma Decadal Study, such electron sources can be used for generating extremely bright x-rays for a variety of applications can serve as probes and diagnostics for other plasma experiments: high energy density (HED) sciences, inertial confinement fusion (ICF), and potentially Fusion Materials and Technology (FM&T). Development of advanced diagnostics of plasma-based accelerators is yet another key area identified by recent reports. Even broader security and medical applications of compact accelerator-based radiation sources, such as very high energy electron (VHEE) sources for FLASH radiobiology, have been identified by a recent multi-agency panel. A number of key technical issues were considered and successfully resolved during the course of the grant. Those include: beam loading effect of both the driver and witness bunches on the wake, laser channeling by the bunch, and the direct laser acceleration (DLA) of the driver bunch by the laser pulse. To demonstrate clear synergy, we were able to ascertain that the total energy gain of a witness bunch in the wake of the combined bunch/laser complex is large than the sum of the energy gains in the wake of the laser pulse alone, and the driver bunch alone. We have also demonstrated that not only the energy gain is improved, but the energy spread is not sacrificed. To carry out these simulations, we have to develop a range of in-house computational tools, including a fully-3D code WAND-PIC.

43 PARTICLE ACCELERATORS↗
NASA NTRS1972

Shaped Beam KU-Band Antenna Design

Antenna systems for a Ku-band synchronous orbit communications satellite were considered. A multiple beam offset feed cluster used in conjunction with an offset parabolic reflector was chosen for the antenna realization. For radiating elements in the feed array, polyrod or dielectric rod radiators fed by waveguide are investigated. Polyrod antennas shrink the cross section of the waveguide required, are fairly directive, and can be tapered to reduce sidelobes. As a consequence, it is thought that mutual coupling effects between adjacent elements will be minimal and the resultant physically small elements will allow greater packing densities for the drive elements in the feed array than would otherwise be possible.

Dudgeon, J. E.↗