Investigation of a High-pressure-ratio Eight-stage Axial-flow Research Compressor with Two Transonic Inlet Stages II : Preliminary Analysis of Over-all Performance
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Inlet stage group for high suction specific speed multistage axial flow pump
The performance of a 16-stage axial-flow compressor, in which two modifications of unloaded inlet stages were combined with loaded exit stages, has been determined. In the first modification the exit stages were loaded by decreasing the twelfth through fifteenth stage stator angles 3 deg. as compared with the blade angles in the original compressor, and the inlet stages were unloaded by increasing the blade angles the following amounts: guide vanes and first-stage stator, 6 deg; second- and third-stage stators, 4 deg.; and fourth-stage stators, 3 deg. The over-all performance of this configuration was compared with that of the compressor with the original blade angles. The peak efficiency was increased at all speeds below design and the weight flow was higher at speeds below 80 percent of design, the same at 80 percent of design, and lower at speeds abovce 80 percent of design. The maximum reduction in weight flow occurred at design speed. The surge limit line was higher at speeds between 75 and 90 percent of design when presented on a pressure ratio against weight flow basis. The second configuration was the same as the first with the exception that the second-, third-, and fourth-stage stator blade angles were the same as in the compressor with the original blade angles. A comparison of the performance of this configuration with that of the compressor with the original blade angles showed the same general trends of changes in performance as the first configuration. Comparisons were made of compressor configurations to show the effects upon the performance of decreased loading in the inlet stages. Below 75 percent of design speed, decreased loading results in increased weight flow and peak efficiency; above 80 percent of design speed, decreased loading in the inlet stages results in decreased weight flow and small changes in peak efficiencies. Between 75 and 90 percent of design the changes in surge weight flow and pressure ratio were such that the surge limit line was raised with decreased loading in the inlet stages when presented as pressure ratio against weight flow.
The stator-blade angles in the twelfth through fifteenth stages of a 16-stage axial-flow compressor were increased 3O. The over-all performance of this modified compressor is compared to the performance of the compressor with original blade angles. The matching characteristics of the modified compressor and a two-stage turbine were obtained and compared to those of the compressor with original blade angles and the same turbine.
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For use in computing the detailed performance parameters of individual blade rows of a multistage compressor, radial distributions of total pressure, total temperature, static pressure and air-flow angle are tabulated. The data cover a range of air flow from choke to the approximate surge limit for equivalent rotor speeds from 70 to 100 percent of design. Equivalent stage performance curves determined from the radial survey measurements indicate both the individual performance and the matching of the stages at the speeds investigated.
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The stator-blade angles in the first four stages of a 16-stage axial-flow compressor were increased in order to decrease the angles of attack of these stages, and thereby to improve part-speed performance. The performance of this modified compressor was compared with that of the same compressor with original blade angles.
A 9.4-centimeter (3.7-in.) diameter six-stage axial-flow compressor was tested in argon over a range of inlet pressures corresponding to a Reynolds number range of 30,600 to 160,000. The effect of Reynolds number on efficiency, pressure ratio, work input, maximum flow, and surge is shown. The Reynolds number effects are discussed in terms of changes in boundary-layer thickness, losses, and the resulting changes in throughflow velocity. Significant deviation was noted from the 0.2 power relation often used to express the variation of loss with Reynolds number.
The compressor case of a 13-stage axial-flow compressor was modified to incorporate air-bleed systems over the fifth and tenth rotor stages. Rotating stall-exited rotor-blade vibrations were measured in the first and second stages at 60 and 68 percent of rated speed, respectively. Either the fifth- or the tenth-stage bleeds satisfactorily eliminated the peak vibratory stresses.
The performance of a 16-stage axial-flow compressor, in which the mean-radius solidity was reduced from 1.28 to 1.02 in the fourteenth through sixteenth stage rotors was determined. The performance of this modification was compared with that of the compressor with original rotors. The reduced solidity resulted in slightly improved performance.
Comparisons of the results of testing a single-stage axial-flow compressor with a solid-wall casing and with grooved casings are presented. The depth, location, and number of circumferential grooves in the casing over the casing over the rotor tip were varied. The near-stall weight flow was lower than that with the solid-wall casing for all but one grooved configuration indicating an improvement in the stall margin. The greatest reduction in the near-stall weight flow was noted for the configuration with five grooves located over the blade midchord region.