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At least 703 records · Page 39
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Beam Shaping and Oscillation for Metals Additive Manufacturing

Additive Manufacturing (AM) is pivotal for next-generation industrial manufacturing but is hampered by process control challenges leading to unwanted defects and sub-optimal material properties. Our research builds on prior work that utilized beam oscillation techniques to mitigate these issues (Wu et al., 2023). We focus on investigating the influence of beam oscillation frequency on melt pool dynamics, utilizing in-situ synchrotron material characterization from the ESRF (Chen et al., 2026). Preliminary findings indicated that beam oscillation results in unique fluid flow patterns and enhanced melting stability. These findings suggested the possibility of optimized AM process control, including minimized defects and tailored thermal histories. We proposed further research to explore the effects of beam oscillation frequencies comprehensively, using the in-situ characterization capabilities at the ESRF. The goal was to quantify this relationship, offering a pathway to more precise AM process control and optimization. Our research is expected to offer new scientific insights into the fluid mechanics and thermal behaviour in AM, contributing to its broader applicability and commercial viability.

36 MATERIALS SCIENCE↗
NASA NTRS1991

Artificial Dissipation In Computations Of Hypersonic Flows

Four artificial-dissipation mathematical models introduced to suppress spurious numerical oscillations in finite-difference computations of hypersonic external flows. Models tested for their effects in capturing details of shocks in hypersonic flows about bodies of various shapes.

Yoon, S.↗
NASA NTRS1987

Extension of a semi-implicit shock-capturing algorithm for 3-D fully coupled, chemically reacting flows in generalized coordinates

A semiimplicit high-resolution shock-capturing method for multidimensional systems of hyperbolic conservation laws with stiff source terms has been developed by Yee and Shinn (1987). The goal of this work is to extend this method to solve the three-dimensional fully coupled Navier-Stokes equations for a hypersonic chemically reacting flow in generalized coordinates. In this formulation, the global continuity equation was replaced by all the species continuity equations. The shock-capturing technique is a second-order-accurate, symmetric total-variation-diminishing method which accounts fully and directly for the coupling among the fluid and all the species. To verify the current approach, it was implemented into an existing computer code which contained the MacCormack method. Test results for a five-species reacting flow are shown to be oscillation-free around the shock, and the time spent per iteration only doubles when compared to the result using classical way of supplying numerical dissipation. The extra computation is more than justified by the elimination of spurious oscillation and nonlinear instability associated with the classical shock-capturing schemes in computing hypersonic reacting flows.

Shinn, J. L.↗
NASA NTRS1990

Transition control of instability waves over a flexible surface in the presence of an acoustic field

Experimental results are presented which demonstrate the coupling of a laminar boundary layer flow with a typical flexible aircraft panel. It is shown that the boundary layer induces plate oscillations which, in turn, perturb the flow at the same frequencies. This feedback mechanism is an inherent property of laminar boundary layer flow passing over a flexible plate. As a result, the flexibility of the plate becomes a source of early transition. The laminar boundary layer at the leading edge of the plate reacts to small, upstream, unsteady disturbances due to a streamwise pressure gradient. The experiments demonstrate that a nominal sound pressure incident at the leading edge triggers early transition. It is shown that transition can be delayed by activating a heat source at the leading edge of the plate which results in downstream cooling.

Maestrello, L.↗
NASA NTRS1991

Noise-driven radiative shocks - A new model for the optical quasi-periodic oscillations of the AM Herculis objects

A model for the 0.3-1.2 Hz optical quasi-periodic oscillations (QPOs) observed in a number of AM Her-type binary systems has been developed. It is suggested that the observed optical modulation is the result of shock oscillations induced by nonsteady accretion flows. It is shown that time-dependent models of radiative shock waves in nonsteady accretion flows onto magnetic white dwarfs with mass 0.6 solar mass and magnetic field strength of 30 MG can produce optical QPOs similar to those observed in the AM Her objects. Theoretical calculations have shown that oscillations cannot be sustained for these white dwarf parameters when the accretion rate is constant.

Wolff, Michael T.↗
NASA NTRS1991

The optical emission from oscillating white dwarf radiative shock waves

The hypothesis that quasi-periodic oscillations (QPOs) are due to the oscillatory instability of radiative shock waves discovered by Langer et al. (1981, 1092) is examined. The time-dependent optical spectra of oscillating radiative shocks produced by flows onto magnetic white dwarfs are calculated. The results are compared with the observations of the AM Her QPO sources V834 Cen, AN UMa, EF Eri, and VV Pup. It is found that the shock oscillation model has difficulties with aspects of the observations for each of the sources. For VV Pup, AN UMa, and V834 Cen, the cyclotron luminosities for the observed magnetic fields of these systems, based on our calculations, are large. The strong cyclotron emission probably stabilizes the shock oscillations. For EF Eri, the mass of the white dwarf based on hard X-ray observations is greater than 0.6 solar mass.

Imamura, James N.↗
NASA NTRS1992

Navier-Stokes prediction of large-amplitude delta-wing roll oscillations characterizing wing rock

High-incidence vortical flow about a 65-deg sweep delta wing undergoing static roll and large-amplitude, high-rate-of-roll oscillations is simulated numerically using the time-dependent, three-dimensional, Reynolds-averaged, Navier-Stokes equations. Turbulent computations are presented for static roll angles up through 42 degrees. The effects of roll angle on the vortex aerodynamics are discussed, and the solution accuracy is evaluated by comparison with experimental data. The effects of grid refinement and zonal boundary condition treatment on solution accuracy are assessed at zero roll angle. Numerical simulation of a forced periodic roll motion is also presented.

Chaderjian, Neal M.↗
NASA NTRS1994

A Phase Locked High Speed Real-Time Interferometry System for Large Amplitude Unsteady Flows

A high speed phase locked interferometry system has been designed and developed for real-time measurements of the dynamic stall flow over a pitching airfoil. Point diffraction interferograms of incipient flow separation over a sinusoidally oscillating airfoil have been obtained at rates of up to 20 KHz and for free stream Mach numbers of 0.3 and 0.45. The images were recorded on ASA 125 and ASA 400 film using a drum camera. Special electronic timing and synchronizing circuits were developed to trigger the laser light source from the camera, and to initiate acquisition of the interferogram sequence from any desired phase angle of oscillation. The airfoil instantaneous angle of attack data provided by an optical encoder was recorded via a FIFO and in EPROM into a microcomputer. The interferograms have been analyzed using software developed in-house to get quantitative flow density and pressure distributions.

Chandrasekhara, M. S.↗
NASA NTRS1986

Analytical and numerical studies of the thermocapillary flow in a uniformly floating zone

The microgravity environment of an orbiting vehicle permits crystal growth experiments in the presence of greatly reduced buoyant convection in the liquid melt. Crystals grown in ground-based laboratories do not achieve their potential properties because of dopant variations caused by flow in the melt. The floating zone crystal growing system is widely used to produce crystals of silicon and other materials. However, in this system the temperature gradient on the free sidewall surface of the melt is the source of a thermocapillary flow which does not disappear in the low-gravity environment. The idea of using a uniform rotation of the floating zone system to confine the thermocapillary flow to the melt sidewall leaving the interior of the melt passive is examined. A cylinder of fluid with an axial temperature gradient imposed on the cylindrical sidewall is considered. A half zone and the linearized, axisymmetric flow in the absence of crystal growth is examined. Rotation is found to confine the linear thermocapillary flow. A simplified model is extended to a full zone and both linear and nonlinear thermocapillary flows are studied theoretically. Analytical and numerical methods are used for the linear flows and numerical methods for the nonlinear flows. It was found that the linear flows in the full zone have more complicated and thicker boundary layer structures than in the half zone, and that these flows are also confined by the rotation. However, for the simplified model considered and for realistic values for silicon, the thermocapillary flow is not linear. The fully nonlinear flow is strong and unsteady (a weak oscillation is present) and it penetrates the interior. Some non-rotating flow results are also presented. Since silicon as a large value of thermal conductivity, one would expect the temperature fields to be determined by conduction alone. This is true for the linear and weakly nonlinear flows, but for the stronger nonlinear flow the results show that temperature advection is also important. Uniform rotation may still be a means of confining the flow and the results obtained define the procedure to be used to examine this hypothesis.

Fowlis, W. W.↗
DOE OSTI2021

A Cyber Threat Mitigation Approach For Wide Area Control of SVCs using Stability Monitoring

We propose a stability monitoring approach for the mitigation of cyber threats directed at the wide area control (WAC) system used for coordinated control of Flexible AC Transmission Systems (FACTS) used for power oscillation damping (POD) of active power flow on inter-area tie lines. The approach involves monitoring the modes of the active power oscillation on an inter-area tie line using the Matrix Pencil (MP) method. We use the stability characteristics of the observed modes as a proxy for the presence of destabilizing cyber threats. We monitor the system modes to determine whether any destabilizing modes appear after the WAC system engages to control the POD. If the WAC signal exacerbates the POD performance, the FACTS falls back to POD using local measurements. The proposed approach does not require an expansive system-wide view of the network. We simulate replay, control integrity, and timing attacks for a test system and present results that demonstrate the performance of the SM approach for mitigation.

24 POWER TRANSMISSION AND DISTRIBUTION↗
NASA NTRS1983

Energetics and optimum motion of oscillating lifting surfaces

Low-frequency, unsteady, lifting-line theory is used to characterize the energetics and optimum motion of an unswept rigid wing oscillating harmonically in an inviscid, incompressible flow. The energetics calculations account for the leading edge suction force, the power absorbed in the wing oscillations, and the energy loss rate produced by vortex shedding. Optimization is achieved by minimizing the average energy loss rate in relation to a given thrust, and a unique solution is found in the three dimensional case for low, reduced frequencies. The two-dimensional solution is nonunique, a condition which is examined in terms of the normal modes of the energy loss rate matrix. An invisible mode with a hydrodynamic efficiency of 100 pct is obtained in the two-dimensional case, causing the nonuniqueness of the solution by yielding no fixed positive thrust through perfect unsteady feathering.

Ahmadi, A. R.↗
NASA NTRS2013

Propellant-Flow-Actuated Rocket Engine Igniter

A rocket engine igniter has been created that uses a pneumatically driven hammer that, by specialized geometry, is induced into an oscillatory state that can be used to either repeatedly impact a piezoelectric crystal with sufficient force to generate a spark capable of initiating combustion, or can be used with any other system capable of generating a spark from direct oscillatory motion. This innovation uses the energy of flowing gaseous propellant, which by means of pressure differentials and kinetic motion, causes a hammer object to oscillate. The concept works by mass flows being induced through orifices on both sides of a cylindrical tube with one or more vent paths. As the mass flow enters the chamber, the pressure differential is caused because the hammer object is supplied with flow on one side and the other side is opened with access to the vent path. The object then crosses the vent opening and begins to slow because the pressure differential across the ball reverses due to the geometry in the tube. Eventually, the object stops because of the increasing pressure differential on the object until all of the kinetic energy has been transferred to the gas via compression. This is the point where the object reverses direction because of the pressure differential. This behavior excites a piezoelectric crystal via direct impact from the hammer object. The hammer strikes a piezoelectric crystal, then reverses direction, and the resultant high voltage created from the crystal is transferred via an electrode to a spark gap in the ignition zone, thereby providing a spark to ignite the engine. Magnets, or other retention methods, might be employed to favorably position the hammer object prior to start, but are not necessary to maintain the oscillatory behavior. Various manifestations of the igniter have been developed and tested to improve device efficiency, and some improved designs are capable of operation at gas flow rates of a fraction of a gram per second (0.001 lb/s) and pressure drops on the order of 30 to 50 kilopascal (a few psi). An analytical model has been created and tested in conjunction with a precisely calibrated reference model. The analytical model accurately captures the overall behavior of this innovation. The model is a simple "volume-orifice" concept, with each chamber considered a single temperature and pressure "node" connected to adjacent nodes, or to vent paths through flow control orifices. Mass and energy balances are applied to each node, with gas flow predicted using simple compressible flow equations.

Wollen, Mark↗
NASA NTRS1985

Computational aspects of unsteady flows

The calculation of unsteady flows and the development of numerical methods for solving unsteady boundary layer equations and their application to the flows around important configurations such as oscillating airfoils are presented. A brief review of recent work is provided with emphasis on the need for numerical methods which can overcome possible problems associated with flow reversal and separation. The zig-zag and characteristic box schemes are described in this context, and when embodied in a method which permits interaction between solutions of inviscid and viscous equations, the characteristic box scheme is shown to avoid the singularity associated with boundary layer equations and prescribed pressure gradient. Calculations were performed for a cylinder started impulsively from rest and oscillating airfoils. The results are presented and discussed. It is conlcuded that turbulence models based on an algebraic specification of eddy viscosity can be adequate, that location of translation is important to the calculation of the location of flow separation and, therefore, to the overall lift of an oscillating airfoil.

Cebeci, T.↗
NASA NTRS2011

Fluctuating Pressure Environments and Hydrodynamic Radial Force Mitigation for a Two Blade Unshrouded Inducer

Fluctuating pressure data from water flow testing of an unshrouded two blade inducer revealed a cavitation induced oscillation with the potential to induce a radial load on the turbopump shaft in addition to other more traditionally analyzed radial loads. Subsequent water flow testing of the inducer with a rotating force measurement system confirmed that the cavitation induced oscillation did impart a radial load to the inducer. After quantifying the load in a baseline configuration, two inducer shroud treatments were selected and tested to reduce the cavitation induced load. The first treatment was to increase the tip clearance, and the second was to introduce a circumferential groove near the inducer leading edge. Increasing the clearance resulted in a small decrease in radial load along with some steady performance degradation. The groove greatly reduced the hydrodynamic load with little to no steady performance loss. The groove did however generate some new, relatively high frequency, spatially complex oscillations to the flow environment.

Mulder, Andrew↗
NASA NTRS1983

Unsteady laminar boundary-layer calculations on oscillating configurations including backflow. Part 1: Flat plate, oscillating in its own plane

A finite difference method has been developed to calculate the unsteady boundary layer over an oscillating flat plate. Low- and high frequency approximations were used for comparison with numerical results. Special emphasis was placed on the behavior of the flow and on the numerical calculation procedure as soon as reversed flow has occurred over part of the oscillation cycle. The numerical method displayed neither problems nor singular behavior at the beginning of or within the reversed flow region. Calculations, however, came to a limit where the back-flow region reached the plate's leading edge in the case of high oscillation amplitudes. It is assumed that this limit is caused by the special behavior of the flow at the plate's leading edge where the boundary layer equations are not valid.

Geissler, W.↗
NASA NTRS1992

Mean winds and momentum fluxes over Jicamarca, Peru, during June and August 1987

Data from the mesosphere-stratosphere-troposphere radar at Jicamarca, Peru, together with other available data, are used to diagnose the mean structure of winds and gravity-wave momentum fluxes from the surface to 90 km during two-ten-day campaigns in June and August of 1987. In the stratosphere a layer of maximum eastward flow associated with the quasi-biennial oscillation (QBO) was seen to strengthen and descend rapidly from June to August, overlying persistent westward flow. A layer of enhanced signal return, suggestive of a turbulent layer, was observed just above the descending QBO eastward maximum. Notable zonal asymmetries were present during this transition and the local meridional circulation departed from zonal-mean QBO theory. A substantial northeastward momentum flux was found below 25 km, which may be related to topographic gravity waves excited by southeastward flow across the Andes. In the lower mesosphere a relatively weak 'second' mesopause semiannual oscillation is confirmed. In both the lower stratosphere and mesosphere, body forces were comparable in magnitude to inferred Coriolis torques.

Hitchman, Matthew H.↗
NASA NTRS2001

Large Lewis No. Edge-Flame Instabilities

Edge-flames play an important role in a number of microgravity investigations, and in the general study of flames. Examples include the candle-flame experiments carried out on board both the Space Shuttle and the Mir Space Station; the flame-spread-over-liquid work carried out by H. Ross and W. Sirignano amongst others and lifted turbulent diffusion flames. In all of these configurations a local two-dimensional flame structure can be identified which looks like a flame-sheet with an edge, and these structures exhibit dynamical behavior which characterizes them and distinguishes them from ad hoc 2D flame structures. Edge-flames can exist in both a non-premixed context (edges of diffusion flames) and in a premixed context (edges of deflagrations), but the work reported here deals with the edges of diffusion flames. It is particularly relevant, we believe, to oscillations that have been seen in both the candle-flame context, and the flame-spread-over-liquid context. These oscillations are periodic edge-oscillations (in an appropriate reference frame), sans oscillation of the trailing diffusion flame. It is shown that if the Lewis number of the fuel is sufficiently large (the Lewis number of the oxidizer is taken to be 1), and the Damkohler number is sufficiently small, oscillating-edge solutions can be found. Oscillations are encouraged by an on-edge convective flow and the insertion of a cold probe, discouraged by an off-edge convective flow. In the present work, the nature of these oscillations is examined in more depth, using a variety of numerical strategies.

Buckmaster, J.↗