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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 703 records · Page 39

Designing a Propylene-Glycol Coolant Servicer System for Gateway’s Internal Active Thermal Control System

A human spacecraft ATCS—especially one using single-phase coolant loops exposed to cabin atmospheric conditions—requires periodic degassing and refilling to support long-duration missions of 15 to 30 years. During initial fill operations, system maintenance, gas permeation, and quick-disconnect mating or de-mating, small amounts of gas can gradually enter the coolant system over time. This can lead to degraded heat transfer performance, pump cavitation, and potentially pump vapor lock if a significant gas volume accumulates over time. Additionally, system leaks and routine fluid sampling can gradually reduce accumulator volumes to unacceptable levels, requiring periodic refills. In more severe cases, catastrophic changes in fluid composition may necessitate emergency draining, refilling, and degassing to ensure continued system functionality. These risks were identified and mitigated on the ISS ITCS through the development of a dual-membrane degasser ORU and a Fluid Servicer System ORU for coolant refilling. These systems were developed for the fully water-based ISS ITCS Coolant[1]. The Gateway space station, the first permanent human habitat in lunar orbit, uses a propylene-glycol/water coolant mixture, which has significantly different fluid properties compared to pure water. Because microgravity degassing technologies are sensitive to fluid surface tension and viscosity, existing ISS hardware is not suitable for servicing a propylene-glycol-based TCS. Unlike the ISS, the Gateway will operate in a higher-radiation environment and must meet stricter mass constraints due to its location outside of low earth orbit. This Government Furnished Equipment (GFE) flight hardware project aims to develop a lightweight, radiation-resistant Coolant Servicer System (CSS) capable of degassing and refilling Gateway’s propylene-glycol water-based IATCS.

Propylene Glycol Water↗

Deception-Based Cyber Attacks on Hierarchical Control Systems using Domain-Aware Koopman Learning

Industrial control systems are subject to cyber attacks that produce physical consequences. These attacks can be both hard to detect and protracted. Here, we focus on deception-based sensor bias attacks made against a hierarchical control system where the attacker attempts to be stealthy. We develop a a data-driven, optimization-based attacker model and use the Koopman operator to represent the system dynamics in a domain-aware and computationally efficient manner. Using this model, we compute several different attacks against a high-fidelity commercial building emulator and compare the impacts of those attacks to each other. Finally, we discuss some computational considerations and identify avenues for future research.

koopman operator, Cyber-Physical Security, machine↗

The Development of a Lateral-control System for Use with Large-span Flaps

A spoiler-type lateral-control system has been developed for use on the Northrop P-61 airplane. The lateral-control system is to be used with large-span flaps and consists of a thin circular arc spoiler, linked with a short-span plain aileron located just outboard of the spoiler. This unconventional lateral-control system has been accepted with enthusiasm by the pilots who have flown the airplane. The particularly appreciate its characteristic at high speed. The combination of light forges, favorable yawing moment, and low wing torsional moments, make it a very effective, easily applied control. The control available at and through the stall is also remarkably good, although this characteristic may be attributed, in part, to an exceptionally good wing stalling pattern rather than entirely to the use of the spoiler-type aileron. In the landing configuration, the lateral-control effectiveness increases automatically with the extension of wing flaps so that powerful control is available during the approach. There is, however, a decrease in effectiveness for the first 5 percent of the wheel travel with a resultant tendency for inexperienced pilots to overcontrol slightly at low speeds. The fact that the aileron can be fully used at the stall, however, more than compensates for this loss of effectiveness with flaps down and greatly enhances the airplane's landing performance.

AIRPLANES - NORTHROP P-61 FLIGHT TESTS (AMER )↗

Effect on Longitudinal Stability and Control Characteristics of a Boeing B-29 Airplane of Variations in Stick-Force and Control-Rate Characteristics Obtained Through Use of a Booster in the Elevator-Control System

A longitudinal stability and control characteristics of a Boeing B-29 airplane have been measured with a booster incorporated in the elevator-control system. Tests were made to determine the effects on the handling qualities of the test airplane of variations in the pilot's control-force gradients as well as the effects of variations in the maximum rate of control motion supplied by the booster. The results of the control-rate investigation indicate that large airplanes may have satisfactory handling qualities with the booster adjusted to give much lower rates of control motion than those normally used by pilots.

Mathews, Charles W↗

Reaction control system helium pressure regulator filter failure

The failure analysis of the command module reaction control system helium pressure regulators revealed that the filter element end caps were bulged by the helium pressure surge during activation. Some end caps may bulge and also some wire separation may occur during command module reaction control system activations; however, system performance should not be affected. The reaction control system design is acceptable and no change in hardware, system, or activation procedures is required.

Source record↗

Application of redundancy in the Saturn 5 guidance and control system

The Saturn launch vehicle's guidance and control system is so complex that the reliability of a simplex system is not adequate to fulfill mission requirements. Thus, to achieve the desired reliability, redundancy encompassing a wide range of types and levels was employed. At one extreme, the lowest level, basic components (resistors, capacitors, relays, etc.) are employed in series, parallel, or quadruplex arrangements to insure continued system operation in the presence of possible failure conditions. At the other extreme, the highest level, complete subsystem duplication is provided so that a backup subsystem can be employed in case the primary system malfunctions. In between these two extremes, many other redundancy schemes and techniques are employed at various levels. Basic redundancy concepts are covered to gain insight into the advantages obtained with various techniques. Points and methods of application of these techniques are included. The theoretical gain in reliability resulting from redundancy is assessed and compared to a simplex system. Problems and limitations encountered in the practical application of redundancy are discussed as well as techniques verifying proper operation of the redundant channels. As background for the redundancy application discussion, a basic description of the guidance and control system is included.

Moore, F. B.↗

Description of the SSF PMAD dc testbed control system data acquisition function

A functional description of the various levels of the SSF power management and distribution dc test-bed control system architecture is presented, and the data acquisition function and the status of its implementation are described. The data requirements for the test-bed control system are dictated by the functionality being implemented at each level of the architecture. The test-bed control system hierarchy data acquisition function is distributed among its various levels. Fast-acting control functions that require time critical data are implemented at the lowest level. These functions require periodic data sampling to assure safe system operation and performance. Slower response control functions are implemented at the higher levels and require data to be reported at least every second. The present data acquisition function meets the requirements for a hierarchical and distributed power management and control system.

Baez, Anastacio N.↗

A moving window parameter adaptive control system for the F8-DFBW aircraft

This paper describes the moving window parameter adaptive control system developed for the NASA F8-DFBW aircraft. The control system employs a parameter identification process that, iteratively, adjusts parameters of a model of the aircraft motions in a batch-processing manner so that responses generated from the model fit the outputs of sensors stored in a finite record referred to as the moving window. Tests are made on the validity of the parameter estimates before using the parameters in an on-line design process. The on-line design process is an algebraic mapping of the parameters of the model into primary control system feedback and feedforward gains. The mapping was selected to satisfy specific flying quality characteristics over the range of parameter variations expected. Results are presented from simulation studies on the identification algorithm made during the development of the system.

Dunn, H. J.↗

Design and test experience with a triply redundant digital fly-by-wire control system

A triplex digital fly-by-wire flight control system was developed and then installed in a NASA F-8C aircraft to provide fail-operative, full authority control. Hardware and software redundancy management techniques were designed to detect and identify failures in the system. Control functions typical of those projected for future actively controlled vehicles were implemented. This paper describes the principal design features of the system, the implementation of computer, sensor, and actuator redundancy management, and the ground test results. An automated test program to verify sensor redundancy management software is also described.

Szalai, K. J.↗

Space shuttle heat pipe thermal control systems

Heat pipe (HP) thermal control systems designed for possible space shuttle applications were built and tested under this program. They are: (1) a HP augmented cold rail, (2) a HP/phase change material (PCM) modular heat sink and (3) a HP radiating panel for compartment temperature control. The HP augmented cold rail is similar to a standard two-passage fluid cold rail except that it contains an integral, centrally located HP throughout its length. The central HP core helps to increase the local power density capability by spreading concentrated heat inputs over the entire rail. The HP/PCM modular heat sink system consists of a diode HP connected in series to a standard HP that has a PCM canister attached to its mid-section. It is designed to connect a heat source to a structural heat sink during normal operation, and to automatically decouple from it and sink to the PCM whenever structural temperatures are too high. The HP radiating panel is designed to conductively couple the panel feeder HPs directly to a fluid line that serves as a source of waste heat. It is a simple strap-on type of system that requires no internal or external line modifications to distribute the heat to a large radiating area.

Alario, J.↗

From Concept-to-Flight: An Active Active Fluid Loop Based Thermal Control System for Mars Science Laboratory Rover

The Mars Science Laboratory (MSL) rover, Curiosity, which was launched on November 26, 2011, incorporates a novel active thermal control system to keep the sensitive electronics and science instruments at safe operating and survival temperatures. While the diurnal temperature variations on the Mars surface range from -120 C to +30 C, the sensitive equipment are kept within -40 C to +50 C. The active thermal control system is based on a single-phase mechanically pumped fluid loop (MPFL) system which removes or recovers excess waste heat and manages it to maintain the sensitive equipment inside the rover at safe temperatures. This paper will describe the entire process of developing this active thermal control system for the MSL rover from concept to flight implementation. The development of the rover thermal control system during its architecture, design, fabrication, integration, testing, and launch is described.

heat rejection systems↗

Development of preliminary design concept for a multifunction display and control system for the Orbiter crew station. Task 4: Design concept recommendation

Application of multifunction display and control systems to the NASA Orbiter spacecraft offers the potential for reducing crew workload and improving the presentation of system status and operational data to the crew. A design concept is presented for the application of a multifunction display and control system (MFDCS) to the Orbital Maneuvering System and Electrical Power Distribution and Control System on the Orbiter spacecraft. The MFDCS would provide the capability for automation of procedures, fault prioritization and software reconfiguration of the MFDCS data base. The MFDCS would operate as a stand-alone processor to minimize the impact on the current Orbiter software. Supervisory crew command of all current functions would be retained through the use of several operating modes in the system. Both the design concept and the processes followed in defining the concept are described.

Spiger, R. J.↗

Improved Melt-Level Control System

Laser feedback control automatically maintains silicon melt levels. During long-term growth of dendritic-web silicon, silicon melt level controlled and held nearly constant using laser feedback system to sense level of melt and control silicon-pellet feed rate.

Meier, D. L.↗

Space flight experience with the Shuttle Orbiter control system

Experience gained through the Shuttle Orbital Flight Test program has matured the engineering understanding of the Shuttle on-orbit control system. The geneology of the control systems (called digital autopilots, or DAPs, and used by the Shuttle for on-orbit operations) is reviewed, the flight experience gained during the flight test program is examined within the context of preflight analysis and test results, and issues for the operational phase of the Shuttle, including constraints upon both operations and analysis still required to increase confidence in the Shuttle's ability to handle capabilities not experienced during the flight test program are addressed. Two orbital autopilots have resulted from computer memory and time constraints on a flight control system, with many different, flight phase unique requirements. The transition DAP, used for insertion and deorbit, has more active sensors and redundancy but a less complex data processing scheme excluding state estimation with fewer choices of operational mode.

Cox, K. J.↗

Development and Flight Test of an Emergency Flight Control System Using Only Engine Thrust on an MD-11 Transport Airplane

An emergency flight control system that uses only engine thrust, called the propulsion-controlled aircraft (PCA) system, was developed and flight tested on an MD-11 airplane. The PCA system is a thrust-only control system, which augments pilot flightpath and track commands with aircraft feedback parameters to control engine thrust. The PCA system was implemented on the MD-11 airplane using only software modifications to existing computers. Results of a 25-hr flight test show that the PCA system can be used to fly to an airport and safely land a transport airplane with an inoperative flight control system. In up-and-away operation, the PCA system served as an acceptable autopilot capable of extended flight over a range of speeds, altitudes, and configurations. PCA approaches, go-arounds, and three landings without the use of any normal flight controls were demonstrated, including ILS-coupled hands-off landings. PCA operation was used to recover from an upset condition. The PCA system was also tested at altitude with all three hydraulic systems turned off. This paper reviews the principles of throttles-only flight control, a history of accidents or incidents in which some or all flight controls were lost, the MD-11 airplane and its systems, PCA system development, operation, flight testing, and pilot comments.

Burcham, Frank W., Jr.↗

Viking Orbiter 1975 thrust vector control system accuracy

The thrust vector control (TVC) system of the Viking Orbiter 1975 is discussed. The purpose of the TVC system is to point the engine thrust at the vehicle center of mass and to maintain attitude stability during propulsive maneuvers. This is accomplished by mounting the engine in a two-axis gimbal system. The TVC system then controls the pointing of the engine by closed loop control of two linear actuators which extend or retract and rotate the engine in its gimbal system. The effect of the TVC on the velocity vector pointing error incurred during a propulsive maneuver is analyzed. Models for predicting the magnitude of the error for various propulsive maneuvers are developed.

Mcglinchey, L. F.↗