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At least 703 records · Page 39

Computational simulation of high temperature metal matrix composite behavior

Computational procedures were developed for simulating the thermal and mechanical behaviors of high-temperature metal-matrix composites (HT-MMCs) in the following application areas: (1) the behavior of HT-MMCs from micromechanics to laminate, (2) the structural response of HT-MMCs' simple and complex structural components, (3) the HT-MMC microfracture, and (4) the tailoring of HT-MMCs' behavior for optimum specific performances. Representative results are presented from each area of application, illustrating the effectiveness of the computational procedures.

Murthy, P. L. N.↗

Coupled analysis of independently modeled finite element subdomains

A new method for analyzing plate and shell structures with two or more independently modeled finite element subdomains is presented, assessed, and demonstrated. This method provides a means of coupling local and global models whose grid points do not coincide along their common interface. In general, the method provides a means of coupling structural components (e.g., wing and fuselage) which may have been modeled by different analysis. In both cases, the need for transition modeling, which is often tedious and complicated, is eliminated. The coupling is accomplished through an interface for which three formulations are considered and presented. These formulations are: collocation, least-squares, and hybrid variational. Several benchmark problems were analyzed and, based on the results, the hybrid variational formulation is identified as the preferred formulation in that it provides the most accurate solutions.

Aminpour, M. A.↗

Particle simulation of rarefied aeropass maneuvers of the Magellan spacecraft

Rarefied and free molecular flowfields corresponding to proposed aeropass maneuvers through the atmosphere of Venus by the Magellan spacecraft are computed with a vectorized particle simulation method. The significance of rarefaction and reaction effects are assessed and surface heat flux, drag coefficients, and flowfield properties are computed. A simple surface heat transfer model is coupled directly to the simulation and assumes that each surface element is in radiative equilibrium with deep space. This allows direct computation of surface temperature distributions rather than requiring prescribed isothermal boundary conditions. Uncoupled dual-node heat transfer models, which account for heat capacity and thermal conductivity within each structural component, permit more accurate determination of surface temperatures. Such temperatures restrict the allowable altitudes and entry speeds of the aeropass maneuvers, and must therefore be estimated accurately. Simulations with an entry velocity of 8600 m/s at altitudes between 125 and 140 km reveal that allowable surface temperatures occur only at the highest altitudes where the flowfield is appropriately modeled as free-molecular. Excessive surface heat flux occurs at lower altitudes where molecular collisions are significant.

Haas, Brian L.↗

Probabilistic material degradation model for aerospace materials subjected to high temperature, mechanical and thermal fatigue, and creep

A probabilistic general material strength degradation model has been developed for structural components of aerospace propulsion systems subjected to diverse random effects. The model has been implemented in two FORTRAN programs, PROMISS (Probabilistic Material Strength Simulator) and PROMISC (Probabilistic Material Strength Calibrator). PROMISS calculates the random lifetime strength of an aerospace propulsion component due to as many as eighteen diverse random effects. Results are presented in the form of probability density functions and cumulative distribution functions of lifetime strength. PROMISC calibrates the model by calculating the values of empirical material constants.

Boyce, L.↗

Design and optimization of a self-deploying PV tent array

A study was performed to design a self-deploying tent shaped PV (photovoltaic) array and optimize the design for maximum specific power. Each structural component of the design was analyzed to determine the size necessary to withstand the various forces it would be subjected to. Through this analysis the component weights were determined. An optimization was performed to determine the array dimensions and blanket geometry which produce the maximum specific power for a given PV blanket. This optimization was performed for both Lunar and Martian environmental conditions. The performance specifications for the array at both locations and with various PV blankets were determined.

Colozza, Anthony J.↗

Flame-Retardant Diaminobenzenes Containing Phosphorus

Diamines polymerized with dianhydrides or diacyl halides to produce fire-resistant polymers. Properties of polymers useful as matrices in laminated composite-material aircraft structural components that resist fire and exhibit desirable mechanical properties as high tensile strength. Diamines used as encapsulating or potting compounds when reacted with epoxy resins. Free phosphonic acids, byproducts of synthesis of diamines used as complexing agents to extract metals from aqueous solutions or as corrosion inhibitors for metals.

Kourtides, Demetrius A.↗

Predicting Fractures In Fiber/Matrix Composites

NASA technical memorandum discusses status of emerging methodology of computational simulation of fractures in fiber/matrix composite structural components. Part of methodology consists of step-by-step procedures to simulate fractures in individual and mixed models in variety of generic composite-material components. Another part of methodology embodied in computer program CODSTRAN, which incorporates mathematical models of mechanical properties of composites and of fracture mechanics. Authors assert methodology ready for widespread application.

Chamis, C. C.↗

Prestressed Composite Parts

Matrix/fiber structural components strengthened by prestressing, according to proposal, increasing effective tensile strengths of components and enabling components to function in applications in which they otherwise fail. Reinforcing fibers stretched while encapsulated in matrix. After encapsulation, fibers released, placing matrix in lengthwise compression. Variety of fiber/matrix combinations fabricated this way. Prestressed quartz fibers encapsulated in ceramic matrix. Resulting composite used to make blade for gas turbine. Ceramic, normally weak in tension, has high strength and endures high temperature.

Surls, Michael M.↗

Machined Structural Panels With Integral End Fittings

Flat, cylindrical, or otherwise-shaped unitary machined corrugated metal panels used as structural skins, according to proposal. Machined plates offer advantages over such conventional lightweight structural components as formed corrugated sheets, composite panels, and honeycomb panels. Include integrally machined end fittings and are lighter, less prone to failure, easier to design and analyze, and offer greater stiffness. No additional stringers or frames needed for reinforcement.

Redmon, John W., Jr.↗

A quasi-Hertzian stress field from an internal source: A possible working model for the Vredefort structure

The Vredefort structure is a large domal feature about 110 km southeast of Johannesburg, South Africa, situated within and almost central to the large intracratonic Witwatersrand Basin. This structure consists of an Archean core of ca. 45 km in diameter, consisting largely of granitic gneiss, surrounded by a collar of metasedimentary and metavolcanic supracrustal rocks of the Dominian Group, Witwatersrand and Ventersdorp Supergroups, and Transvaal Sequence. The interpretation of images of the gravity and magnetic fields over Vredefort has permitted the delineation of several important features of the structure and of its environment. The outline of the collar strata is a prominent feature of both the gravity and the magnetic fields. The Vredefort structure shares this distinctive geometry with other structures (e.g., Manicouagan, Decaturville, Sierra Madera) of debated impact origin. In all these, successively older strata with steep outward dips are encountered while traversing inward to the center of the structure. A further attribute of these structures is the shortening of the outcrop of a particular stratigraphic unit compared to the original perimeter of that unit. To account for the geometric attributes of the Vredefort structure a mechanical scheme is required where there is radial movement of horizontal strata toward, with uplift in, the center of the Vredefort structure. Two models can be proposed: (1) one in which there is a rapid rise and violent disruption of cover rocks in response to expansion of a fluid accumulation; and (2) one in which there is, in contrast, a nonexplosive, quasi-Hertzian stress field resulting from a diapiric process. Both models can accommodate the geometry and structural components of Vredefort.

Antoine, L. A. G.↗

Thermostructural applications of heat pipes for cooling leading edges of high-speed aerospace vehicles

Heat pipes have been considered for use on wing leading edge for over 20 years. Early concepts envisioned metal heat pipes cooling a metallic leading edge. Several superalloy/sodium heat pipes were fabricated and successfully tested for wing leading edge cooling. Results of radiant heat and aerothermal testing indicate the feasibility of using heat pipes to cool the stagnation region of shuttle-type space transportation systems. The test model withstood a total seven radiant heating tests, eight aerothermal tests, and twenty-seven supplemental radiant heating tests. Cold-wall heating rates ranged from 21 to 57 Btu/sq ft-s and maximum operating temperatures ranged from 1090 to 1520 F. Follow-on studies investigated the application of heat pipes to cool the stagnation regions of single-stage-to-orbit and advanced shuttle vehicles. Results of those studies indicate that a 'D-shaped' structural design can reduce the mass of the heat-pipe concept by over 44 percent compared to a circular heat-pipe geometry. Simple analytical models for heat-pipe startup from the frozen state (working fluid initially frozen) were adequate to approximate transient, startup, and steady-state heat-pipe performance. Improvement in analysis methods has resulted in the development of a finite-element analysis technique to predict heat-pipe startup from the frozen state. However, current requirements of light-weight design and reliability suggest that metallic heat pipes embedded in a refractory composite material should be used. This concept is the concept presently being evaluated for NASP. A refractory-composite/heat-pipe-cooled wing leading edge is currently being considered for the National Aero-Space Plane (NASP). This concept uses high-temperature refractory-metal/lithium heat pipes embedded within a refractory-composite structure and is significantly lighter than an actively cooled wing leading edge because it eliminates the need for active cooling during ascent and descent. Since the NASP vehicle uses cryogenic hydrogen to cool structural components and then burns this fuel in the combustor, hydrogen necessary for descent cooling only, when the vehicle is unpowered, is considered to be a weight penalty. Details of the design of the refractory-composite/heat-pipe-cooled wing leading edge are currently being investigated. Issues such as thermal contact resistance and thermal stress are also being investigated.

Camarda, Charles J.↗

Computational simulation of probabilistic lifetime strength for aerospace materials subjected to high temperature, mechanical fatigue, creep and thermal fatigue

This report presents the results of a fourth year effort of a research program, conducted for NASA-LeRC by the University of Texas at San Antonio (UTSA). The research included on-going development of methodology that provides probabilistic lifetime strength of aerospace materials via computational simulation. A probabilistic material strength degradation model, in the form of a randomized multifactor interaction equation, is postulated for strength degradation of structural components of aerospace propulsion systems subject to a number of effects or primitive variables. These primitive variables may include high temperature, fatigue or creep. In most cases, strength is reduced as a result of the action of a variable. This multifactor interaction strength degradation equation has been randomized and is included in the computer program, PROMISS. Also included in the research is the development of methodology to calibrate the above-described constitutive equation using actual experimental materials data together with regression analysis of that data, thereby predicting values for the empirical material constants for each effect or primitive variable. This regression methodology is included in the computer program, PROMISC. Actual experimental materials data were obtained from industry and the open literature for materials typically for applications in aerospace propulsion system components. Material data for Inconel 718 has been analyzed using the developed methodology.

Boyce, Lola↗

Fusion energy from the Moon for the twenty-first century

It is shown in this paper that the D-He-3 fusion fuel cycle is not only credible from a physics standpoint, but that its breakeven and ignition characteristics could be developed on roughly the same time schedule as the DT cycle. It was also shown that the extremely low fraction of power in neutrons, the lack of significant radioactivity in the reactants, and the potential for very high conversion efficiencies, can result in definite advantages for the D-He-3 cycle with respect to DT fusion and fission reactors in the twenty-first century. More specifically, the D-He-3 cycle can accomplish the following: (1) eliminate the need for deep geologic waste burial facilities and the wastes can qualify for Class A, near-surface land burial; (2) allow 'inherently safe' reactors to be built that, under the worst conceivable accident, cannot cause a civilian fatality or result in a significant (greater than 100 mrem) exposure to a member of the public; (3) reduce the radiation damage levels to a point where no scheduled replacement of reactor structural components is required, i.e., full reactor lifetimes (approximately 30 FPY) can be credibly claimed; (4) increase the reliability and availability of fusion reactors compared to DT systems because of the greatly reduced radioactivity, the low neutron damage, and the elimination of T breeding; and (5) greatly reduce the capital costs of fusion power plants (compared to DT systems) by as much as 50 percent and present the potential for a significant reduction on the COE. The concepts presented in this paper tie together two of the most ambitious high-technology endeavors of the twentieth century: the development of controlled thermonuclear fusion for civilian power applications and the utilization of outer space for the benefit of mankind on Earth.

Kulcinski, G. L.↗

Reliability analysis of External Tank Attack Ring (ETA)

The present study is restricted to External Tank Attachment Rings (ETA), but the concepts discussed are general in nature and can be applied to any structural component. The objective of this research work is to use some of the existing probabilistic methods to calculate the reliability of ETA Rings at various critical sections for the limit state of stress. This is done both in terms of the traditional probability of failure and reliability levels as well as the well known safety indices (beta) which have become a commonly accepted measure of safety.

Putcha, Chandra S.↗

Advanced Turbine Technology Applications Project (ATTAP)

This report is the fourth in a series of Annual Technical Summary Reports for the Advanced Turbine Technology Applications Project (ATTAP). This report covers plans and progress on ceramics development for commercial automotive applications over the period 1 Jan. - 31 Dec. 1991. Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System program. This program is directed to provide the U.S. automotive industry the high-risk, long-range technology necessary to produce gas turbine engines for automobiles with reduced fuel consumption, reduced environmental impact, and a decreased reliance on scarce materials and resources. The program is oriented toward developing the high-risk technology of ceramic structural component design and fabrication, such that industry can carry this technology forward to production in the 1990s. The ATTAP test bed engine, carried over from the previous AGT101 project, is being used for verification testing of the durability of next-generation ceramic components, and their suitability for service at Reference Powertrain Design conditions. This document reports the technical effort conducted by GAPD and the ATTAP subcontractors during the fourth year of the project. Topics covered include ceramic processing definition and refinement, design improvements to the ATTAP test bed engine and test rigs and the methodology development of ceramic impact and fracture mechanisms. Appendices include reports by ATTAP subcontractors in the development of silicon nitride and silicon carbide families of materials and processes.

Source record↗

Characterizing the uncertainty in holddown post load measurements

In order to understand unexpectedly erratic load measurements in the launch-pad supports for the space shuttle, the sensitivities of the load cells in the supports were analyzed using simple probabilistic techniques. NASA engineers use the loads in the shuttle's supports to calculate critical stresses in the shuttle vehicle just before lift-off. The support loads are measured with 'load cells' which are actually structural components of the mobile launch platform which have been instrumented with strain gauges. Although these load cells adequately measure vertical loads, the horizontal load measurements have been erratic. The load measurements were simulated in this study using Monte Carlo simulation procedures. The simulation studies showed that the support loads are sensitive to small deviations in strain and calibration. In their current configuration, the load cells will not measure loads with sufficient accuracy to reliably calculate stresses in the shuttle vehicle. A simplified model of the holddown post (HDP) load measurement system was used to study the effect on load measurement accuracy for several factors, including load point deviations, gauge heights, and HDP geometry.

Richardson, J. A.↗

Examining the accuracy of the space shuttle support loads using probabilistic analysis techniques

In order to understand unexpectedly erratic load measurements in the launch-pad supports for the space shuttle, the sensitivities of the load cells in the supports were analyzed using simple probabilistic techniques. NASA engineers use the loads in the shuttle's supports to calculate critical stresses in the shuttle vehicle just before lift-off. The support loads are measured with 'load cells' which are actually structural components of the mobile launch platform (MLP) which have been instrumented with strain gauges. Although these load cells adequately measure vertical loads, the horizontal load measurements have been erratic. The load measurements were simulated in this study using Monte Carlo simulation procedures. The simulation studies showed that the support loads are sensitive to small deviations in strain and calibration. In their current configuration, the load cells will not measure loads with sufficient accuracy to reliably calculate stresses in the shuttle vehicle.

Richardson, J.↗

Imaging Schwarzschild multilayer X-ray microscope

We have designed, analyzed, fabricated, and tested Schwarzschild multilayer X-ray microscopes. These instruments use flow-polished Zerodur mirror substrates which have been coated with multilayers optimized for maximum reflectivity at normal incidence at 135 A. They are being developed as prototypes for the Water Window Imaging X-Ray Microscope. Ultrasmooth mirror sets of hemlite grade sapphire have been fabricated and they are now being coated with multilayers to reflect soft X-rays at 38 A, within the biologically important 'water window'. In this paper, we discuss the fabrication of the microscope optics and structural components as well as the mounting of the optics and assembly of the microscopes. We also describe the optical alignment, interferometric and visible light testing of the microscopes, present interferometrically measured performance data, and provide the first results of optical imaging tests.

Hoover, Richard B.↗