Damage repair technology for composite materials
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Daugherty, R. L.↗
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Design, fabrication, and test of a composite material wind turbine rotor blade
The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.
Griffee, D. G., Jr.↗
Environmental exposure effects on composite materials for commercial aircraft
Activities reported include completion of the program design tasks, resolution of a high fiber volume problem and resumption of specimen fabrication, fixture fabrication, and progress on the analysis methodology and definition of the typical aircraft environment. Program design activities including test specimens, specimen holding fixtures, flap-track fairing tailcones, and ground exposure racks were completed. The problem experienced in obtaining acceptable fiber volume fraction results on two of the selected graphite epoxy material systems was resolved with an alteration to the bagging procedure called out in BAC 5562. The revised bagging procedure, involving lower numbers of bleeder plies, produces acceptable results. All required laminates for the contract have now been laid up and cured. Progress in the area of analysis methodology has been centered about definition of the environment that a commercial transport aircraft undergoes. The selected methodology is analagous to fatigue life assessment.
Hoffman, D. J.↗
Environmental exposure effects on composite materials for commercial aircraft
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Hoffman, D. J.↗
Thermophysical properties data on graphite/polyimide composite materials
Experimental data for the thermal conductivity, thermal expansion, specific heat, and emittance of laminates of HTS/NR 150B2 and HTS/PMR 15 are presented. Measurements were made over the temperature range 116 K to 588 K. Results for the two materials were similar with some differences attributable to laminate quality. Higher expansion coefficients for the HTS/PMR 15 specimens in the resin-dominated directions indicate a higher coefficient for PMR 15 than NR 150B2.
Campbell, M. D.↗
Quality control developments for graphite/PMR15 polyimide composites materials
The problem of lot-to-lot and within-lot variability of graphite/PMR-15 prepreg was investigated. The PMR-15 chemical characterization data were evaluated along with the processing conditions controlling the manufacture of PMR-15 resin and monomers. Manufacturing procedures were selected to yield a consistently reproducible graphite prepreg that could be processed into acceptable structural elements.
Sheppard, C. H.↗
Acoustic emission from composite materials
The two basic areas where the acoustic emission (AE) technique can be applied are materials research and the evaluation of structural reliability. This experimental method leads to a better understanding of fracture mechanisms and is an NDT technique particularly well suited for the study of propagating cracks. Experiments are described in which acoustic emissions were unambiguously correlated with microstructural fracture mechanisms. The advantages and limitations of the AE technique are noted.
Visconti, I. C.↗
Low cost composite materials for wind energy conversion systems
A winding process utilizing a low-cost E-glass fabric called transverse-filament tape for low-cost production of wind turbine generators (WTG) is described. The process can be carried out continuously at high speed to produce large one-piece parts with tapered wall thicknesses on a tapered mandrel. It is being used to manufacture blades for the NASA/DOE 200-ft-diameter MOD-1 WTG and Rockwell/DOE 40-kW small wind energy conversion system (SWECS).
Weingart, O.↗
Environmental Exposure Effects on Composite Materials for Commercial Aircraft
The test program concentrates on three major areas: flight exposure; ground based exposure; and accelerated environmental effects and data correlation. Among the parameters investigated were: geographic location, flight profiles, solar heating effects, ultraviolet degradation, retrieval times, and test temperatures. Data from the tests can be used to effectively plan the cost of production and viable alternatives in materials selection.
Hoffman, D. J.↗
Environmental Exposure Effects on Composite Materials for Commercial Aircraft
This period's activities were highlighted by continued long term and accelerated lab exposure testing, and by completion of all fabrication tasks on the optional material systems, AS1/3501-6 and Kevlar 49/F161-188. Initial baseline testing was performed on the two optional material systems. Long term exposure specimens were returned from three of the four ground rack sites and from two of the three aircraft locations. Test data from specimens returned from Dryden after 2 years exposure do not indicate continuing trends of strength reduction from the 1 year data. Test data from specimens returned from the Wellington, new Zealand ground rack and on Air New Zealand aircraft after 1 year exposure show strength changes fairly typical of other locations.
Hoffman, D. J.↗
Thermal deformations and stresses in composite materials
Residual stresses are induced during curing in angle-ply laminates as a result of anisotropic thermal deformations of the variously oriented plies. Residual strains are measured experimentally using embedded strain gage techniques, and residual stresses are computed using orthotropic stress-strain relations. The results show that, for graphite and Kevlar laminates, residual stresses at room temperature are high enough to cause damage in the plies in the transverse to the fiber direction. It is also shown that residual stresses do not relax appreciably. The ply stacking sequence is found to have no effect on the magnitude of average residual stresses. Residual stresses and susceptibility to cracking during curing depend to a marked extent on ply layup.
Daniel, I. M.↗
Repairing Voids and Delaminations in Composite Materials
Proposed tool forces adhesive into cracks. After inlet and outlet holes have been drilled to proper depth, alinement pin is inserted in inlet hole. Adhesive fills void or is forced into delamination, expanding delamination slightly to ensure full penetration. Potential applications in repair of fiber-reinforced components, boats, storage tanks, and some automobile bodies.
Ott, D. D.↗
A study of the effects of long-term exposure to fuels and fluids on the behavior of advanced composite materials
The periodic testing and evaluation of graphite/epoxy and Kevlar/epoxy material systems after subjecting test specimens to prolonged exposure to several laboratory-controlled environments deemed typical of normal aircraft operations is discussed. It is noted that specimen immersion in water or water-based fluids resulted in the greatest effect on the mechanical properties tested. Also, the environmental fluids showed a tendency to affect Kevlar/epoxy systems at an earlier exposure period than the graphite/epoxy systems. Results also indicate mechanical property strength retention generally being lower for the Kevlar/epoxy systems when compared to the corresponding graphite/epoxy systems in similar environments, after prolonged exposure.
Tanimoto, E. Y.↗
Fatigue analysis of composite materials using the fail-safe concept
If R1 is the probability of having a crack on a flight component and R2 is the probability of seeing this crack propagate between two scheduled inspections, the global failure regulation states that this product must not exceed 0.0000001.
Stievenard, G.↗
Study of fatigue durability of advanced composite materials under conditions of accelerated loading
The effect of temperature on the tension-tension fatigue life of the T300/5208 graphite/epoxy angle-ply laminate system was investigated in an effort to develop an acceptable and reliable method of accelerated loading. Typical S log sub 10 N curves were determined experimentally at 25 C, 75 C, and 115 C. The time-temperature superposition principle was employed to find the shift factors of uniaxial fatigue strength, and a general linear equation of S log sub 10 N for shifting purpose was established. The combined techniques of cyclic creep measurements and optical microscopy upon fatigue failure allow some assessment of the possible physical basis of S log 10 N curve shifting. Before fatigue, the laminates at all test temperatures and stress levels undergo a unique damage mechanism during fatigue loading. It is concluded that an accelerated loading method is feasible.
Shih, H. M.↗
Forming Mirrors on Composite Materials
Smooth coatings deposited on hard-to-polish substrates. Lightweight mirror, leaning against conventional glass mirror, consists of metallic relective layer on substrate coated with polyester resin. Smooth surface of polyester resin made by covering freshly applied resin with piece of smooth glass coated with release agent.
Gauldin, R. E.↗
Predicting Moisture Absorption in Composite Materials
Heat transport programs adaptable for absorption analysis. Lightweight sandwich panel specimen used for comparison of water absorption measurements with program predictions. In program model, moisture -- like heat in heat-transport problem moves through variety of materials and structures along complex paths.
Haines, J. R.↗
Microyield Stress in Composite Materials
New interferometric method for measuring microyield stress faster and more accurate than previous strain-gage method. Multiple laser beams reflected from corner-cube reflectors arranged in triangular patterns yielding data sufficient to separate length changes from rigid-body motion and bending.
Mcmahan, L.↗