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At least 703 records · Page 39
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Characterization of Pulmonary Nodules Based on Features of Margin Sharpness and Texture

Lung cancer is the leading cause of cancer-related deaths in the world, and one of its manifestations occurs with the appearance of pulmonary nodules. The classification of pulmonary nodules may be a complex task to specialists due to temporal, subjective, and qualitative aspects. Therefore, it is important to integrate computational tools to the early pulmonary nodule classification process, since they have the potential to characterize objectively and quantitatively the lesions. In this context, the goal of this work is to perform the classification of pulmonary nodules based on image features of texture and margin sharpness. Computed tomography scans were obtained from a publicly available image database. Texture attributes were extracted from a co-occurrence matrix obtained from the nodule volume. Margin sharpness attributes were extracted from perpendicular lines drawn over the borders on all nodule slices. Feature selection was performed by different algorithms. Classification was performed by several machine learning classifiers and assessed by the area under the receiver operating characteristic curve, sensitivity, specificity, and accuracy. Highest classification performance was obtained by a random forest algorithm with all 48 extracted features. However, a decision tree using only two selected features obtained statistically equivalent performance on sensitivity and specificity.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2019

Evolution of damage and failure in an additively manufactured 316L SS structure: experimental reinvestigation of the third Sandia fracture challenge

The third Sandia Fracture Challenge (SFC3) was a benchmark problem for comparing experimental and simulated ductile deformation and failure in an additively manufactured (AM) 316L stainless steel structure. One surprising observation from the SFC3 was the Challenge-geometry specimens had low variability in global load versus displacement behavior, attributed to the large stress-concentrating geometric features dominating the global behavior, rather than the AM voids that tend to significantly influence geometries with uniform cross-sections. This current study reinvestigates the damage and failure evolution of the Challenge-geometry specimens, utilizing interrupted tensile testing with micro-computed tomography (micro-CT) scans to monitor AM void and crack growth from a virgin state through complete failure. This study did not find a correlation between global load versus displacement behavior and AM void attributes, such as void volume, location, quantity, and relative size, which incidentally corroborates the observation from the SFC3. However, this study does show that the voids affect the local behavior of damage and failure. Surface defects (i.e. large voids located on the surface, far exceeding the nominal surface roughness) that were near the primary stress concentration affected the location of crack initiation in some cases, but they did not noticeably affect the global response. The fracture surfaces were a combination of classic ductile dimples and crack deviation from a more direct path favoring intersection with AM voids. Even though the AM voids promoted crack deviation, pre-test micro-CT scan statistics of the voids did not allow for conclusive predictions of preferred crack paths. This study is a first step towards investigating the importance of voids on the ductile failure of AM structures with stress concentrations.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Structural and Magnetic Properties of La{sub 1−x}(Ca,Sr){sub x}MnO{sub 3} Powders Produced by the Hydrothermal Method

La{sub 1−x}(Ca,Sr){sub x}MnO{sub 3} manganites have been produced using the hydrothermal method. The influence of the concentration of La, Ca, and Sr on the structural, morphological, and magnetic properties was studied and analyzed. The X-ray diffraction analysis showed that samples crystallized in rhombohedral or trigonal symmetries depending on the stoichiometry. The morphological analyses obtained by using scanning electron microscopy showed cauliflower-type microstructures in all samples. Energy-dispersive spectroscopy studies were also performed, evidencing not only the presence of the constituent elements but an oxygen deficiency and manganese-relative excess in all the samples. This fact is suggested as the cause of the unusual magnetic behavior where a low-temperature re-entrant phase was observed within the ferromagnetic matrix in some of the samples attributed to spin frustration. Furthermore, for some samples, a critical Curie temperature higher than the reported values is attributed to the relative excess of manganese ions, which can occupy other sites in the lattices as interstices or La, Ca, and Sr sites.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Effects of Deposition Temperature on the Structural and Physical Properties of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} Thin Film

Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} thin films have been grown directly on (001) SrTiO{sub 3} (STO) substrates by pulsed laser deposition at the temperatures from 640 to 700 {sup ∘}C. Effects of deposition temperature (T{sub s}) on the structure, magnetic, and superconducting properties of the films are investigated systematically. It is found that Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film grown at lower deposition temperature is polycrystalline, and the optimized temperature of 685 {sup ∘}C can yield high-quality epitaxial Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film. The (002) diffraction peak of Fe metal at 2𝜃 =∼ 65{sup ∘} is observed along with the (00l) diffraction peaks of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} films deposited at all temperatures, which is attributed to the decomposition of BaFe{sub 1.8}Co{sub 0.2}As{sub 2} target when a high-energy pulsed laser hit on the target in a high vacuum. X-ray photoelectron spectra of Fe 2p show that the relative percentage of zerovalent ion (Fe{sup 0}) is almost equal to that of divalent ion (Fe{sup 2+}) for the film deposited at 670 {sup ∘}C, which is different from that most Fe{sup 2+} ions exist in the BaFe{sub 1.8}Co{sub 0.2}As{sub 2} target. The saturation magnetization (M{sub s}) increases from 7.88 to 240.5 emu/cm{sup 3} monotonously with the increase of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film deposition temperature. The maximum zero-resistance temperature (T{sub c}{sup 0}) of ∼16 K was obtained, which can be attributed to the high quality of the Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film. The coexistence of superconductivity (SC) and ferromagnetism (FM) in the BaFe{sub 1.8}Co{sub 0.2}As{sub 2} films was discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Influence of Packing Atmosphere on the Microstructures and Transport Properties of Bi-2223/AgAu Tapes

Oxygen partial pressure was the key factor to tune the phase evolution mechanism of Bi-2223 system. In order to investigate the influence of packing atmosphere on the phase formation rate of Bi-2223, microstructures‚ and the current capacity of final tapes‚ 37-filamentary Bi-2223/AgAu tapes were fabricated by powder-in-tube (PIT) process, and the powder packing process operated in the glove box under different atmosphere of pure O{sub 2}‚ air, and N{sub 2}–7.5%O{sub 2}, with the oxygen partial pressure of 100%‚ 25%, and 7.5%, respectively. With different packing atmosphere, the phase formation rate of Bi-2223 increased obviously during the first heat treatment process (HT1). While, based on the same HT1 process, the maximum Bi-2223 phase content was obtained in the tapes with packing atmosphere of N{sub 2}–7.5%O{sub 2}‚ which should be attributed to the suitable Bi-2223 content and distribution. Due to the improvement of superconducting phase content and better texture structure, the critical current density increased with decreasing oxygen partial pressure of packing atmosphere and the maximum value of 19.9 kA/cm{sup 2} was reached. Moreover‚ the in-field current capacities of these Bi-2223/AgAu tapes have also been enhanced with low oxygen partial pressure in packing atmosphere, attributed to the improvements of intergrain connectivity.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

AC Magnetic Susceptibility of Y{sub 3}Ba{sub 5}Cu{sub 8}O{sub 18} Substituted by Nd{sup 3+} and Ca{sup 2+} Ions

Effect of Nd{sup 3+} and Ca{sup 2+} ion substitutions in Y{sub 3}Ba{sub 5}Cu{sub 8}O{sub 18} (Y-358) was studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), electrical resistivity, and ac magnetic susceptibility measurements. Superconducting samples of type Y{sub 3 − x}Nd{sub x}Ba{sub 5 − y}Ca{sub y}Cu{sub 8}O{sub 18} (with 0 ≤ x, y ≤ 0.4) were synthesized by the standard solid-state reaction technique. XRD patterns revealed that all the samples were mainly composed of Y-358 phase with orthorhombic structure. SEM micrographs showed that Nd{sup 3+} and Ca{sup 2+} ion substitutions had the ability to alter the grain morphology of Y-358 to irregular randomly oriented grains with smaller average grain sizes. The temperature-dependent electrical resistivity curves indicated that the superconducting transition temperature T{sub c} was decreased from 96.51 to 87.41 K as the substitution contents were increased from 0 to 0.4. Detailed AC magnetic susceptibility measurements were done using a quantum design physical property measurement system (PPMS) at different dc fields (B = 0.5–20 kG) and frequency of 1 kHz. A comparison between electrical resistivity and AC magnetic susceptibility data was performed. It was found that T{sub cs} obtained from AC magnetic susceptibility were much lower than those obtained from the resistivity measurements, for all studied samples. This was discussed in terms of filamentary paths that could produce sharp pronounced drops in diamagnetism. Generally, the depression in T{sub c} was attributed to the decrease in relative volume fraction of Y-358 or due to trapping of mobile holes or other mechanism connected with oxygen vacancy disorder. Werthamer–Helfand–Hohenberg (WHH) theory was employed to study the temperature dependence of the upper critical magnetic field B{sub c2}(T) for the samples. The relative importance of both orbital and paramagnetic effects in the suppression of superconductivity was described with the aid of Maki parameter (κ{sub M}). The estimated values of the upper critical magnetic field at 0 K, B{sub c2}(0), were found to decrease from 37.3 to 13.5 T as Nd{sup 3+} and Ca{sup 2+} contents were increased from 0 to 0.4. This decrement was attributed to the weak electron–phonon coupling and to the orbital as well as spin pair breaking mechanisms. Furthermore, Ginzburg–Landau coherence length ξ{sub GL} of Y{sub 3 − x}Nd{sub x}Ba{sub 5 − y}Ca{sub y}Cu{sub 8}O{sub 18} was found to increase with the increase of the Nd{sup 3+} and Ca{sup 2+} contents. Therefore, Nd{sup 3+} and Ca{sup 2+} ions play an important role in the pair-breaking mechanism and in suppressing superconductivity of the Y-358 phase.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Grass(stage)root movement to ensure future resilience of longleaf pine ecosystems

Recent interest in restoring longleaf pine ecosystems highlights the need for an improved understanding, appreciation, and consideration of longleaf pine’s unique life history compared to other southern pines. Longleaf pine ecosystems are considered more resilient than other southern pine ecosystems and the attributes that confer this resilience may be related to belowground carbon allocation patterns that occur during the seedling stage of its life history where it exists for years in a grass stage. The long residence time spent in the grass stage has impeded adoption of longleaf pine by landowners for decades, which has resulted in efforts to expedite emergence from the grass stage through silviculture, nursery production, and selection breeding techniques; however, expedited emergence may come at the expense of root and belowground carbohydrate storage reserve development —traits that purportedly enhance longleaf pine tree and ecosystem resilience relative to other southern pine species. Furthermore, I caution that efforts to expedite longleaf pine emergence from the grass stage also consider the potential implications on belowground carbon allocation and identify research priorities to help facilitate the improvement of longleaf pine seedling silviculture, nursery production, and breeding in a way that ensures the maintenance of attributes linked to resilience.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2026

Analyzing users’ preferences between personal and pooled rideshare services using a mixed logit modeling approach

Ridesharing has become an increasingly popular transportation method over the past decade. Transportation network companies such as Uber and Lyft generally provide two types of rideshare services: personal rideshare, in which users ride alone or with individuals they know, and pooled rideshare, in which users ride with passengers they do not know but share similar routes. Pooled rideshare is capable of reducing energy consumption and traffic in the transportation system in comparison to personal rideshare. Despite the growth in trip volume, ridesharing usage is still low compared to other popular transportation methods in the U.S., particularly traveling in one’s own personal vehicle. Furthermore, pooled rideshare usage is lower than personal rideshare. To understand riders’ preferences, a national survey (N = 2884) was conducted in the U.S. to investigate users’ choice behaviors in rideshare services examining personal versus pooled rideshare. Each survey respondent completed 20 stated-preference scenarios where participants choose between a personal or pooled rideshare option. Based on the responses, a mixed logit model was developed to capture the choice behavior preferences of the participants. The model unveiled the impact of demographic and trip attribute variables on users’ rideshare preferences. The discussion encompassed insights into demographic backgrounds and trip attributes, accompanied by a set of policy recommendations aimed at enhancing future pooled rideshare utilization.

Choice model↗
DOE OSTI2023

Structural comparison of allophycocyanin variants reveals the molecular basis for their spectral differences

Abstract Allophycocyanins are phycobiliproteins that absorb red light and transfer the energy to the reaction centers of oxygenic photosynthesis in cyanobacteria and red algae. Recently, it was shown that some allophycocyanins absorb far-red light and that one subset of these allophycocyanins, comprising subunits from the ApcD4 and ApcB3 subfamilies (FRL-AP), form helical nanotubes. The lowest energy absorbance maximum of the oligomeric ApcD4-ApcB3 complexes occurs at 709 nm, which is unlike allophycocyanin (AP; ApcA-ApcB) and allophycocyanin B (AP-B; ApcD-ApcB) trimers that absorb maximally at ~ 650 nm and ~ 670 nm, respectively. The molecular bases of the different spectra of AP variants are presently unclear. To address this, we structurally compared FRL-AP with AP and AP-B, performed spectroscopic analyses on FRL-AP, and leveraged computational approaches. We show that among AP variants, the α-subunit constrains pyrrole ring A of its phycocyanobilin chromophore to different extents, and the coplanarity of ring A with rings B and C sets a baseline for the absorbance maximum of the chromophore. Upon oligomerization, the α-chromophores of all AP variants exhibit a red shift of the absorbance maximum of ~ 25 to 30 nm and band narrowing. We exclude excitonic coupling in FRL-AP as the basis for this red shift and extend the results to discuss AP and AP-B. Instead, we attribute these spectral changes to a conformational alteration of pyrrole ring D, which becomes more coplanar with rings B and C upon oligomerization. This study expands the molecular understanding of light-harvesting attributes of phycobiliproteins and will aid in designing phycobiliproteins for biotechnological applications.

Gisriel, Christopher J.↗
DOE OSTI2021

Microstructure, Hardness, and Residual Stress of the Dissimilar Metal Weldments of SA508-309L/308L-304L

A dissimilar metal weldment consisting of SA508-309L-308L-304L is widely used in light-water nuclear reactors. These weldments demonstrate dissimilar susceptibility to stress corrosion cracking that are related to the microstructure, properties, and residual stress. In this work, microstructures, hardness, and the residual stress distribution of the dissimilar metal weldments were investigated, with the correlation of increased hardness in the heat-affected zone (HAZ) to the microstructure. 304L HAZ demonstrated similar grain morphology as the base material, and the increase in hardness was primarily attributed to the increased dislocation density. SA508 HAZ demonstrated a change of grain morphology resulting from the different peak temperatures and cooling rates. The increased hardness in the SA508 HAZ was attributed to the refined grain morphology, higher dislocation density, and higher number density of precipitates. A ~ 20–30-μm-wide martensitic zone formed at the fusion boundary of SA508-309L, where Cr-rich carbide precipitates were observed, with the average size and the number density of 44.1 ± 16.9 nm and 1.5 × 10 21 m ₋3 , respectively. In conclusion, residual stress results demonstrated the largest tensile stress at 309L butter, indicating its high cracking susceptibility.

36 MATERIALS SCIENCE↗
DOE OSTI2022

In-Situ Observation of FCC→HCP Transformation-Induced Plasticity Behavior During Dynamic Deformation of CoCrNi Multi-principal Element Alloys

CoCrNi multi-principal element alloys (MPEAs) have potential as high toughness, blast resistant materials, but limited studies of their high strain rate behavior have been performed. Their high toughness has been attributed to low stacking fault energies and the activation of toughness enhancing deformation mechanisms, such as twinning- and transformation-induced plasticity (TWIP and TRIP, respectively), that may be affected by increased strain rate. This work examines a series of CoCrNi MPEAs tested with a miniaturized pressure bar, while simultaneous synchrotron x-ray diffraction and imaging are performed, and compares these results to those collected during quasi-static deformation at elevated temperatures. Here, the collected diffraction indicates that TRIP was active at elevated strain rates for the most Co-rich alloys containing 50 or 55 at. pct. Co, while TRIP behavior was suppressed at elevated strain rates in a 40 at. pct. Co alloy anticipated to experience TRIP. The suppression of TRIP in the lower Co alloy at high strain rates is attributed to adiabatic heating, consistent with suppression of TRIP as a result of elevated temperatures.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Understanding the Formation and Evolution of Oxide Inclusions in Si-Deoxidized Spring Steel

To illustrate the mechanism of the formation and evolution of inclusions in Si-deoxidized spring steel, pilot trials and systematic samplings were conducted, and detailed information about the inclusion density, morphology and composition was elucidated by electron probe X-ray microanalysis. The steel samples were collected from the vacuum degassing furnace, tundish furnace and spring rods after hot rolling. Based on the relationship between the mass ratio of X{sub (CaO)}/X{sub (SiO{sub 2)}} and diameters of inclusions, CaO-SiO{sub 2} inclusions were found to be formed by the coalescence between SiO{sub 2} and CaO-SiO{sub 2} inclusions. Most CaO-SiO{sub 2} inclusions > 10 μm were located in the melilite areas with liquidus temperatures < 1400 °C. The Al{sub 2}O{sub 3}-SiO{sub 2}-CaO inclusions in the steel samples from the vacuum degassing and tundish furnaces were considered to be formed by reduction of CaO-SiO{sub 2} inclusions by Al dissolved in steel. The increased number density of Al{sub 2}O{sub 3}-SiO{sub 2}-CaO inclusions in spring rods was primarily attributed to the entrapment of Na{sub 2}O-contained mould flux particles and inclusions crushed after hot rolling. Many Al{sub 2}O{sub 3}-SiO{sub 2}-MnO and SiO{sub 2}-MnO inclusions were observed in tundish furnace samples, which originated from inherent reactions between [Al], [Si], [Mn] and [O] in the molten steel. The SiO{sub 2} precipitation of Al{sub 2}O{sub 3}-SiO{sub 2}-MnO inclusions was attributed to the solubility decrease during the solidification process with temperature drop.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Nb on the Microstructure and Properties of Ti-Added Hypereutectic High-Cr Cast Iron

Effects of Nb on the microstructure and properties of Ti-added hypereutectic high-Cr cast iron were studied. With the addition of Nb, a new phase (Nb,Ti)C was formed. The microstructure analysis revealed that the amount of primary carbides was decreased from 18.6 to 8.8% and the primary and eutectic carbides were greatly refined. The decrease in the amount of primary carbides was attributed with the shrinking of primary M{sub 7}C{sub 3} phase zone in the phase diagram, while the refinement of primary carbides was attributed to the heterogeneous nucleus of (Nb,Ti)C phase for the primary M{sub 7}C{sub 3} carbides. The macrohardness of the alloy increased from 60.8 to 63.5HRC, and the impact toughness increased from 3.8 to 5.2 J cm{sup −2}. Furthermore, the wear resistance was enhanced with the addition of Nb due to the formation of hard (Nb,Ti)C carbides.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Minor Er on the Microstructure and Properties of Al-6.0Mg-0.4Mn-0.1Cr-0.1Zr Alloys

As-cast Al-6.0Mg-0.4Mn-0.1Cr-0.1Zr alloys containing different additions of Er were prepared. Then, the specimens were carried out homogenization heat treatment, hot rolling, cold rolling, and annealing. The effects of minor Er on the microstructure and properties of Al-6.0Mg-0.4Mn-0.1Cr-0.1Zr alloy were investigated. Results show that addition of Er can refine the microstructure and improve the mechanical properties of the alloys. As for the annealed alloys, the addition of 0.33%Er can increase the tensile strength by 29 MPa. Strength increment is mainly attributed to refinement and the precipitation of Al{sub 3}Er and Al{sub 3}(Er, Zr). Additionally, the minor Er can improve the corrosion resistance of the alloys, which can be attributed to the compact composite oxide film of Er-O and Al-O, purification, and modification.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructural Analysis of Powder Metallurgy Tool Steels in the Context of Abrasive Wear Behavior: A New Computerized Approach to Stereology

The present work describes a new methodology designed to characterize the microstructures of tool steels containing carbide hard phases, with the focus set on their abrasive wear resistance. A series of algorithms were designed and implemented in MATLAB® to (i) recognize each of the features of interest, (ii) measure relevant quantities and (iii) characterize each of the phases and the alloy in function of attributes usually neglected in wear description applications: size distribution, shape and contiguity of the hard phases. The new framework incorporates new parameters to describe each one of these attributes, as observed in SEM micrographs. All three aforementioned stages contain novel contributions that can be potentially beneficial to the field of materials design in general and to the field of alloy design for severely abrasive environments in particular. Models of known geometry and micrographs of different powder metallurgy steels were analyzed, and the obtained results were compared with the obtained by the linear intercept method. The relation between the new parameters and the ones available in the scientific literature is also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Anisotropy on Microstructures and Mechanical Properties of Rolled Ti/Al/Mg/Al/Ti Laminates

TA2/5052Al/AZ31/5052Al/TA2 five-ply laminates were fabricated by hot rolling, and the effect of anisotropy on their microstructures and mechanical properties was studied. After rolling, the Mg/Al and Al/Ti interfaces were both closely connected, but the interfacial shapes were totally different. For the Mg layer microstructures in the middle area, regardless of the direction, dynamic recrystallized (DRXed) grains appeared around the deformation bands. However, twins and a shear zone appeared in the RD sample; the twins decreased in the sample along the 45° angle, and no twins appeared in the TD sample. The Ti layer showed equiaxed grains in different directions, which were attributed to the ability of Ti alloy to anti-deform. The tensile testing results showed that the fracture of the Ti/Al/Mg/Al/Ti laminates can be divided into four stages. The laminate had an ultimate tensile strength of 434 MPa and excellent elongation along the rolling direction (RD), which were attributed to its DRXed grains and twins. In conclusion, the laminates had significant anisotropy due to the presence of Mg alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Strain Rate on the Tensile Behavior of CoCrFeNi and CoCrFeMnNi High-Entropy Alloys

High-entropy alloys (HEAs), a novel class of metal alloys, have been receiving increasing attention from the scientific community. HEAs have the potential to be used in critical load-bearing applications in replacement of conventional alloys such as stainless steel and nickel-base superalloys. Tensile experiments at quasi-static to dynamic strain rates (10{sup −4}-10{sup 3} s{sup −1}) were performed on two single-phase face-centered cubic HEAs, CoCrFeNi and CoCrFeMnNi. Electron backscatter diffraction was used to study the microstructure of the samples before the experiments, and transmission electron microscopy was performed postmortem. The dominant deformation mechanisms were dislocation slip at quasi-static strain rates with the addition of deformation nano-twins at dynamic strain rates. Ultimate dynamic tensile strength and ductility improved with the increase in strain rate, which can be attributed to the activation of deformation nano-twins in HEAs. CoCrFeNi and CoCrFeMnNi both have low stacking fault energies, which could promote twinning at high strain rates to accommodate plastic deformation. The strain rate sensitivity of the flow stress increased with increasing strain rate, beginning with negligible strain rate sensitivity in the quasi-static range to high strain rate sensitivity in the dynamic range. CoCrFeMnNi showed greater strain rate sensitivity of flow stress. CoCrFeNi, with less configurational entropy, had higher mechanical properties and strain-hardening rates compared to CoCrFeMnNi, which was attributed to the weakening effect of the addition of Mn on the solid solution hardening.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Grain-Refined Microstructure and Hard Surface Layer Produced by SMRGT Process for Improved Corrosion Behavior of Mg-3Al-1Zn Alloy

To improve the surface properties and performance, a grain-refined surface layer was produced on AZ31B Mg alloy by a newly developed surface nano-crystallization and hardening process called surface mechanical rolling grinding treatment (SMRGT). The grain size refinement and minimal surface hardening were confirmed by the microstructure observations, XRD results and microhardness tests and were attributed to the multipass small strain-induced plastic deformation of the material during the SMRGT process. A nano-grain surface layer (average grain size of ~ 100 nm) and a graded microhardness variation (average ~ 113 HV adjacent to surface) along the thickness direction were generated. The E{sub corr} values of the as-SMRGTed samples were − 1.43 ± 0.03 and − 1.42 ± 0.02 V, increasing by ~ 30-40 mV compared with the values of the as-received (AR) sample (− 1.46 ± 0.02 V), corresponding to i{sub corr} ranging from 3.0 × 10{sup −5} to 1.0 × 10{sup −5} and 5.0 × 10{sup −6} A/cm{sup 2}, respectively. Charge transfer resistance (R{sub ct}) increased from 93.4 to 292.4 and 578.3 Ω (~ 3-6 times) with the increasing number of SMRGT passes. The corrosion resistance improvement was attributed mainly to the dramatic strain-induced surface grain refinement and minimal surface hardening that give rise to a more smooth and densely packed surface state.

36 MATERIALS SCIENCE↗