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At least 685 records · Page 38

Role of simulation and emulation in the development of Shuttle-Centaur (STS-Centaur)

To support the task of integrating the Centaur liquid-fueled upper-stage space vehicle into the space shuttle program. A system to simulate and emulate the STS-Centaur avionic flight system and its supporting ground control and checkout equipment was selected and designated the systems integration facility (SIF). Located in San Diego, California, the SIF is composed of integrated simulators that form a composite control system complement to the STS-Centaur airborne and avionic support equipment. An off-line capability to verify the system design of the Centaur airborne support equipment (CASE) and the Centaur avionic flight system is provided as well as a realistic medium for the development and integration of ground checkout and airborne control software programs. Each simulator is composed of prototype hardware, where feasible, to maximize configuration likeness. Where emulated flight or ground hardware is used, it provides physical characteristics (loads, signals, etc.) equivalent to those of the flight hardware. The hardware and software implementation of the SIF are described.

Gordan, A. L.↗

Aerothermal modeling program, phase 1

The physical modeling embodied in the computational fluid dynamics codes is discussed. The objectives were to identify shortcomings in the models and to provide a program plan to improve the quantitative accuracy. The physical models studied were for: turbulent mass and momentum transport, heat release, liquid fuel spray, and gaseous radiation. The approach adopted was to test the models against appropriate benchmark-quality test cases from experiments in the literature for the constituent flows that together make up the combustor real flow.

Sturgess, G. J.↗

Design study of magnetic eddy-current vibration suppression dampers for application to cryogenic turbomachinery

Cryogenic turbomachinery used to pump high pressure fuel (liquid H2) and oxidizer (liquid O2) to the main engines of the Space Shuttle have experienced rotor instabilities. Subsynchronous whirl, an extremely destructive instability, has caused bearing failures and severe rubs in the seals. These failures have resulted in premature engine shutdowns or, in many instances, have limited the power level to which the turbopumps could be operated. The feasibility of using an eddy current type of damping mechanism for the Space Shuttle Main Engine is outlined.

Gunter, E. J.↗

Graphics enhanced computer emulation for improved timing-race and fault tolerance control system analysis

A computer simulation system has been developed for the Space Shuttle's advanced Centaur liquid fuel booster rocket, in order to conduct systems safety verification and flight operations training. This simulation utility is designed to analyze functional system behavior by integrating control avionics with mechanical and fluid elements, and is able to emulate any system operation, from simple relay logic to complex VLSI components, with wire-by-wire detail. A novel graphics data entry system offers a pseudo-wire wrap data base that can be easily updated. Visual subsystem operations can be selected and displayed in color on a six-monitor graphics processor. System timing and fault verification analyses are conducted by injecting component fault modes and min/max timing delays, and then observing system operation through a red line monitor.

Szatkowski, G. P.↗

Calculation of a hollow-cone liquid spray in a uniform air stream

Fluid dynamic computer codes for the simulation of flows in gas turbine engine combustion systems are being developed. NASA is currently sponsoring a two-phase program for the evaluation of the performance of current codes, taking into account also an improvement of accuracy, if needed. The present investigation forms a part of this program. The numerical technique used includes a Lagrangian spray model for liquid fuels. The spray model, in conjunction with the turbulence model, determines the distribution of fuel in the burning zone of the combustor. The numerical technique was applied to a hollow-cone pressure atomizer spraying water into a coflowing confined airstream.

Sturgess, G. J.↗

Unique material requirements in the Space Shuttle Main Engines

Components operating in staged-combustion cycle liquid fuel rocket engines such as the Space Shuttle Main Engines (SSMEs) are subjected to severe temperature changes during start/stop transients, together with extremely high pressures, corrosive gases, high fluid velocities, demanding weight-control criteria, etc. Attention is given to the selection and application of metallic and nonmetallic materials for high temperature resistance, cryogenic properties, and hydrogen and oxygen compatibility. The materials in question include polyimides, Kel-F, Armalon, and Teflon among plastics, and gold and copper platings, weld-overlays and heat treatment modifications among metals and metallic processing techniques. The polymeric materials are oxygen-resistant, and the metallic ones hydrogen-resistant.

Fulton, D. L.↗

Comprehensive modeling of a liquid rocket combustion chamber

An analytical model for the simulation of detailed three-phase combustion flows inside a liquid rocket combustion chamber is presented. The three phases involved are: a multispecies gaseous phase, an incompressible liquid phase, and a particulate droplet phase. The gas and liquid phases are continuum described in an Eulerian fashion. A two-phase solution capability for these continuum media is obtained through a marriage of the Implicit Continuous Eulerian (ICE) technique and the fractional Volume of Fluid (VOF) free surface description method. On the other hand, the particulate phase is given a discrete treatment and described in a Lagrangian fashion. All three phases are hence treated rigorously. Semi-empirical physical models are used to describe all interphase coupling terms as well as the chemistry among gaseous components. Sample calculations using the model are given. The results show promising application to truly comprehensive modeling of complex liquid-fueled engine systems.

Liang, P.-Y.↗

Fire control method and analytical model for large liquid hydrocarbon pool fires

The dominate parameter governing the behavior of a liquid hydrocarbon (JP-5) pool fire is wind speed. The most effective method of controlling wind speed in the vicinity of a large circular (10 m dia.) pool fire is a set of concentric screens located outside the perimeter. Because detailed behavior of the pool fire structure within one pool fire diameter is unknown, an analytical model supported by careful experiments is under development. As a first step toward this development, a regional pool fire model was constructed for the no-wind condition consisting of three zones -- liquid fuel, combustion, and plume -- where the predicted variables are mass burning rate and characteristic temperatures of the combustion and plume zones. This zone pool fire model can be modified to incorporate plume bending by wind, radiation absorption by soot particles, and a different ambient air flow entrainment rate. Results from the zone model are given for a pool diameter of 1.3 m and are found to reproduce values in the literature.

Fenton, D. L.↗

Transient natural and surface-tension-driven convection in a two-layer gas-and-liquid enclosure with nonuniform radiative transfer

A numerical study has been made of transient heat transfer and fluid flow in a cylindrical enclosure containing a two-layer gas-and-liquid system. The geometric configuration and the boundary conditions of the problem are relevant to the analysis of the preignition processes during the fire accident situation involving a pool of liquid fuel in the vicinity of an ignition source. It is demonstrated that the effects of the natural and thermocapillary convection, radiative transfer, thermal inertia and conduction of the walls bounding the enclosure, as well as, the magnitude of the gravity field play important roles in the development of the temperature and velocity fields in the container.

Abramzon, B.↗

Preliminary design of turbopumps and related machinery

Pumps used in large liquid-fuel rocket engines are examined. The term preliminary design denotes the initial, creative phases of design, where the general shape and characteristics of the machine are determined. This compendium is intended to provide the design engineer responsible for these initial phases with a physical understanding and background knowledge of the numerous special fields involved in the design process. Primary attention is directed to the pumping part of the turbopump and hence is concerned with essentially incompressible fluids. However, compressible flow principles are developed. As much as possible, the simplicity and reliability of incompressible flow considerations are retained by treating the mechanics of compressible fluids as a departure from the theory of incompressible fluids. Five areas are discussed: a survey of the field of turbomachinery in dimensionless form; the theoretical principles of the hydrodynamic design of turbomachinery; the hydrodynamic and gas dynamic design of axial flow turbomachinery; the hydrodynamic and gas dynamic design of radial and mixed flow turbomachinery; and some mechanical design considerations of turbomachinery. Theoretical considerations are presented with a relatively elementary mathematical treatment.

Wislicenus, George F.↗

Stirling engine external heat system design with heat pipe heater

This final report presents the conceptual design of a liquid fueled external heating system (EHS) and the preliminary design of a heat pipe heater for the STM-4120 Stirling cycle engine, to meet the Air Force mobile electric power (MEP) requirement for units in the range of 20 to 60 kW. The EHS design had the following constraints: (1) Packaging requirements limited the overall system dimensions to about 330 mm x 250 mm x 100 mm; (2) Heat flux to the sodium heat pipe evaporator was limited to an average of 100 kW/m and a maximum of 550 kW/m based on previous experience; and (3) The heat pipe operating temperature was specified to be 800 C based on heat input requirements of the STM4-120. An analysis code was developed to optimize the EHS performance parameters and an analytical development of the sodium heat pipe heater was performed; both are presented and discussed. In addition, construction techniques were evaluated and scale model heat pipe testing performed.

Godett, Ted M.↗

Some aspects of space propulsion with extraterrestrial resources

Extraterrestrial resources for space processing of chemicals, in general, and propellants, in particular, are explored quantitatively. It is seen that, for several candidate space mission scenarios, space processing of both space resources and earth-carried resources can make decisive differences in the mission success for a given payload. To fix ideas and demonstrate trends, the specific case of water splitting to extract oxygen, discard (or use without storage) the resulting hydrogen, and burn earth-carried noncryogenic liquid fuel(s) in a simple rocket motor, designed for periodic thrusting, is treated in some detail. Experimental hardware is assembled and demonstrated to perform adequately, besides showing compactness of the space-packaged 'capsule' module that is self-contained. Building upon previous studies, the concept of in situ propellant production (ISPP) is reexamined in light of more recent energy and materials technologies. Missions to comets and Mars Sample Return are mentioned as candidate scenarios. The mission duration, reliability-repairability of hardware, resource availability in low earth orbit (LEO), and the thrust requirements are considered in turn. It is seen that space storage of hydrogen for extended durations (5-10 years) involves problems that require detailed studies, besides involving many presently unanswered issues. A study of the energy option in LEO and in deep space is developed in simple terms. The different solar, radioisotope, and nuclear power sources are mentioned. Storage and handling of raw and processed chemicals are considered.

Ramohalli, Kumar↗

Evaluation of a turbine blade damper using an integral approach

An integrated experimental/analytical approach to friction damper design optimization in cases where gas turbine blade-response data are unavailable under actual engine operating conditions is presently applied to the case of a damper designed to relieve a blade-cracking problem on a liquid fuel rocket engine's turbopump. Attention is given to the experimental methods and analytical models used, as well as to the predicted damper performance. The inclusion of macroslip, microslip, and variable normal load effects was found to be necessary.

Kielb, Robert E.↗

Advanced heavy lift launch vehicles

The performance requirements of advanced technology-incorporating, next-generation heavy lift launch vehicles (HLLVs) for LEO missions are discussed, and the configurational features facilitated by those technologies are evaluated. These 1990s 'cargo' vehicles will capitalize on advanced avionics, software and automation, novel hot structure and thermal insulation materials, and more powerful liquid-fuel rockets employing either hydrogen or hydrocarbons. The configurations considered include a winged booster. The use of Space Shuttle components is a major cost-minimization strategy in many of these HLLV design efforts.

Shelton, Billy W.↗

Turbulence And Evaporation In Clusters Of Drops

Report presents theoretical model of evaporation of cluster of drops of single-component liquid fuel in and of processes of exchange between cluster and gas surrounding it. Formulation of model has three components: description of conservation of mass, molecular species, and enthalpy in sphere of influence of each drop; description of conservation of mass, molecular species, and enthalpy in cluster volume; description of convective effects by use of differential equations expressing conservation of momentum for gases and drops. Results obtained from analysis show turbulence enhances evaporation and controlling factor in evaporation of very dense clusters. Practical implication of findings evaporation of fuel controlled more readily near fuel injector than farther along combustor.

Bellan, Josette↗

Effects Of Turbulence On Ignition

Report presents theoretical study of effects of turbulence on ignition of drops of single-component liquid fuel. Closely related to article, "Turbulence and Evaporation in Clusters of Drops" (NPO-17323). Uses theoretical model for evaporation and model for ignition developed previously. Radial velocity, va, of gas at surface of sphere of influence taken as algebraic combination of rate of evaporation and speed with which radius changes. Weighting factors of algebraic combination are such that in dilute spray, all new vapor coming from drops trapped in cluster, whereas in dense spray where evaporation strong, maximum new vapor escapes to ambient.

Bellan, Josette↗

Experiment plans to study preignition processes of a pool fire in low gravity

Science requirements are specified to guide experimental studies of transient heat transfer and fluid flow in an enclosure containing a two-layer gas-and-liquid system heated unevenly from above. Specifications are provided for experiments in three separate settings: (1) a normal gravity laboratory, (2) the NASA-LeRC Drop towers, and (3) a space-based laboratory (e.g., Shuttle, Space Station). A rationale is developed for both minimum and desired requirement levels. The principal objective of the experimental effort is to validate a computational model of the enclosed liquid fuel pool during the preignition phase and to determine via measurement the role of gravity on the behavior of the system. Preliminary results of single-phase normal gravity experiments and simulations are also presented.

Schiller, David N.↗

3D computational analyses for SSME internal flows

Two qualities of the turbulent flow of hot gases in liquid fueled rocket engines that affect the selection and performance of turbulence models used in computational fluid analyses of the flow are curvature of the flow passages and rotation of the flow. Three configurations which represent these conditions and for which experimental data are available are subjected to three dimensional computational analyses using both the standard k - epsilon and a multiple-time-scale turbulence models. It is found that the multiple-time-scale model is better able to predict overall flow features, especially where regions of separated flow are present.

Chen, C. P.↗