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NASA NTRS1993

Ovonic nickel metal hydride batteries for space applications

Ovonic nickel-metal hydride (NiMH) rechargeable batteries are easily adaptable to a variety of applications. Small consumer NiMH cells were developed and are now being manufactured by licensees throughout the world. This technology was successfully scaled up in larger prismatic cells aimed at electric vehicle applications. Sealed cells aimed at satellite power applications were also built and cycle tested by OBC and other outside agencies. Prototype batteries with high specific energy (over 80 Wh/kg), high energy density (245 Wh/L), and excellent power capability (400 W/kg) were produced. Ovonic NiMH batteries demonstrated an excellent cycle life of over 10,000 cycles at 30 percent DOD. Presently, Ovonic Battery Company is working on an advanced version of this battery for space applications as part of an SBIR contract from NASA.

Venkatesan, S.↗

NASA NTRS1993

Ordered organic thin films self-assembled from the vapor phase

Organic films self-assembled from a liquid phase, as in Langmuir-Blodgett or adsorption from solution, have received much attention in the past decade as techniques to achieve highly oriented-ordered polymeric thin films. Many organic compounds including some of the same fatty acids have been vapor deposited as well. However, organic pigments and dyes comprise a major class of important materials which have very low solubilities yet excellent thermal stabilities, making them ideally suited for film deposition from the vapor phase. Surprisingly, such molecular systems exhibit a significant propensity to self order, a high sensitivity to deposition parameters, and a range of microstructural forms that cannot be duplicated by the less energetic mechanisms associated with solution adsorption processes. Molecular solids such as heterocyclic polynuclear aromatics are excellent candidates for film formation by vacuum deposition means. Over the past decade, our work and that of others investigating a wide variety of perylene and phthalocyanine derivatives identified five deposition parameters that can significantly affect film morphology, physical microstructure, and type and extent of ordering developed in vacuum and vapor transport grown films. These parameters are substrate temperature, deposition rate, substrate chemistry and epitaxy, ambient gas convective flows, and post deposition annealing. Examples of how each of these conditions manifest themselves in the film structure and ordering, most frequently revealed by scanning electron microscopy, reflection absorption infrared spectroscopy (RAIR), and grazing incidence x-ray diffraction (GIX), are presented.

Debe, M. K.↗

NASA NTRS1993

Design project: LONGBOW supersonic interceptor

A recent white paper entitled 'From the Sea' has spotlighted the need for Naval Aviation to provide overland support to joint operations. The base for this support, the Aircraft Carrier (CVN), will frequently be unable to operate within close range of the battleground because of littoral land-based air and subsurface threats. A high speed, long range, carrier capable aircraft would allow the CVN to provide timely support to distant battleground operations. Such an aircraft, operating as a Deck-Launched Interceptor (DLI), would also be an excellent counter to Next Generation Russian Naval Aviation (NGRNA) threats consisting of supersonic bombers, such as the Backfire, equipped with the next generation of high-speed, long-range missiles. Additionally, it would serve as an excellent high speed Reconnaissance airplane, capable of providing Battle Force commanders with timely, accurate pre-mission targeting information and post-mission Bomb Damage Assessment (BDA). Recent advances in computational hypersonic airflow modeling has produced a method of defining aircraft shapes that fit a conical shock flow model to maximize the efficiency of the vehicle. This 'Waverider' concept provides one means of achieving long ranges at high speeds. A Request for Proposal (RFP) was issued by Professor Conrad Newberry that contained design requirements for an aircraft to accomplish the above stated missions, utilizing Waverider technology.

Stoney, Robert↗

NASA NTRS1994

Development of a nondestructive vibration technique for bond assessment of Space Shuttle tiles

This final report describes the achievements of the above titled project. The project is funded by NASA-KSC (Grant No. NAG 10-0117) for the period of 1 Jan. to 31 Dec. 1993. The purpose of this project was to develop a nondestructive, noncontact technique based on 'vibration signature' of tile systems to quantify the bond conditions of the thermal protection system) tiles of Space Shuttle orbiters. The technique uses a laser rapid scan system, modal measurements, and finite element modeling. Finite element models were developed for tiles bonded to both clamped and deformable integrated skin-stringer orbiter mid-fuselage. Results showed that the size and location of a disbonded tile can be determined from frequency and mode shape information. Moreover, a frequency response survey was used to quickly identify the disbonded tiles. The finite element results were compared with experimentally determined frequency responses of a 17-tile test panel, where a rapidscan laser system was employed. An excellent degree of correlation between the mathematical simulation and experimental results was realized. An inverse solution for single-tile assemblies was also derived and is being implemented into a computer program that can interact with the modal testing software. The output of the program displays the size and location of disbond. This program has been tested with simulated input (i.e., finite element data), and excellent agreement between predicted and simulated disbonds was shown. Finally, laser vibration imaging and acoustic emission techniques were shown to be well suited for detecting and monitoring the progressive damage in Graphite/Epoxy composite materials.

Moslehy, Faissal A.↗

NASA NTRS1994

Frictional behavior and adhesion of Ag and Au films applied to aluminum oxide by oxygen-ion assisted Screen Cage Ion Plating (SCIP)

A modified dc-diode ion plating system, by utilizing a metallic screen cage as a cathode, is introduced for coating nonconductors such as ceramics. Screen cage ion plating (SCIP) is used to apply Ag and Au lubricating films on aluminum oxide surfaces. This process has excellent ability to coat around corners to produce three-dimensional coverage of the substrate. A dramatic increase in adhesion is achieved when plating is performed in a reactive 50 percent O2 - 50 percent Ar glow discharge compared to the adhesion when plating is performed in 100 percent Ar. The presence of oxygen ion assistance contributes to the excellent adhesion as measured in a pull-type adhesion tester. The Ag and Au film adhesion is significantly increased (less than 70MPa) and generally exceeds the cohesion of the substrate such that portions of the alumina are pulled out.

Spalvins, Talivaldis↗

NASA NTRS1992

Novel matrix resins for composites for aircraft primary structures, phase 1

The objective of the contract is the development of matrix resins with improved processability and properties for composites for primarily aircraft structures. To this end, several resins/systems were identified for subsonic and supersonic applications. For subsonic aircraft, a series of epoxy resins suitable for RTM and powder prepreg was shown to give composites with about 40 ksi compressive strength after impact (CAI) and 200 F/wet mechanical performance. For supersonic applications, a thermoplastic toughened cyanate prepreg system has demonstrated excellent resistance to heat aging at 360 F for 4000 hours, 40 ksi CAI and useful mechanical properties at greater than or equal to 310 F. An AB-BCB-maleimide resin was identified as a leading candidate for the HSCT. Composite panels fabricated by RTM show CAI of approximately 50 ksi, 350 F/wet performance and excellent retention of mechanical properties after aging at 400 F for 4000 hours.

Woo, Edmund P.↗

NASA NTRS1994

Reinterpretation of ozone data from Base Roi Baudouin

The ozone Dobson measurements obtained in Antarctica at the Belgian 'Base Roi Baudouin' (70 deg 26 min S, 24 deg 19 min E) in 1965 and 1966 were retrieved from the KNMI (Royal Netherlands Meteorological Institute) archives in De Bilt. Despite excellent treatment at the time by the meteorologists in charge at the KNMI (Wisse and Meerburg, 1969), a study of the original observers notes was made in order to check possible seasonal ozone phenomena. No systematic anomaly in the first analysis was found; meteorological data from the site together with Brewer-Mast ozone soundings concur that the conditions did not correspond either in 1965 nor 1966 to the current ozone hole (Farman et al., 1985) situation, however, the data yields excellent correlation with stratospheric temperature and shows in 1966 a clear November maximum in opposition to an October value around 344 Dobson units.

Kelder, H.↗

NASA NTRS1994

Phenylethynyl terminated imide oligomers

Four phenylethynyl amine compounds - 3 and 4-aminophenoxy-4'-phenylethynylbenzophenone, and 3 and 4-amino-4'-phenylethynylbenzophenone - were readily prepared and were used to endcap imide oligomers. Phenylethynyl-terminated amide acid oligomers and phenylethynyl-terminated imide oligomers with various molecular weights and compositions were prepared and characterized. These oligomers were cured at 300 to 400 C to provide crosslinked polyimides with excellent solvent resistance, high strength and modulus, and good high temperature properties. Adhesive panels, composites, films, and moldings from these phenylethynyl terminated imide oligomers gave excellent mechanical performance.

Hergenrother, Paul M.↗

NASA NTRS1994

A database for propagation models

A database of various propagation phenomena models that can be used by telecommunications systems engineers to obtain parameter values for systems design is presented. This is an easy-to-use tool and is currently available for either a PC using Excel software under Windows environment or a Macintosh using Excel software for Macintosh. All the steps necessary to use the software are easy and many times self-explanatory; however, a sample run of the CCIR rain attenuation model is presented.

Kantak, Anil V.↗

NASA NTRS1993

Cryogenic foil bearing turbopumps

Cryogenic foil bearing turbopumps offer high reliability and low cost. The fundamental cryogenic foil bearing technology has been validated in both liquid hydrogen and liquid oxygen. High load capacity, excellent rotor dynamics, and negligible bearing wear after over 100 starts and stops, and over many hours of testing, were observed in both fluids. An experimental liquid hydrogen foil bearing turbopump was also successfully demonstrated. The results indicate excellent stability, high reliability, wide throttle-ability, low bearing cooling flow, and two-phase bearing operability. A liquid oxygen foil bearing turbopump has been built and is being tested at NASA MSFC.

Gu, Alston L.↗

NASA NTRS1993

Ignition Transient Calculations in the Space Shuttle Solid Rocket Motor

The work presented is part of an effort to develop a multidimensional ignition transient model for large solid propellant rocket motors. On the Space Shuttle, the ignition transient in the slot is induced when the igniter, itself a small rocket motor, is fired into the head-end portion of the main rocket motor. The computational results presented in this paper consider two different igniter configurations. The first configuration is a simulated Space Shuttle RSRM igniter which has one central nozzle that is parallel to the centerline of the motor. The second igniter configuration has a nozzle which is canted at an angle of 45 deg from the centerline of the motor. This paper presents a computational fluid dynamic (CFD) analyses of certain flow field characteristics inside the solid propellant star grain slot of the Space Shuttle during the ignition transient period of operation for each igniter configuration. The majority of studies made to date regarding ignition transient performance in solid rocket motors have concluded that the key parameter to be determined is the heat transfer rate to the propellant surface and hence the heat transfer coefficient between the gas and the propellant. In this paper the heat transfer coefficients, pressure and velocity distributions are calculated in the star slot. In order to validate the computational method and to attempt to establish a correlation between the flow field characteristics and the heat transfer rates a series of cold flow experimental investigations were conducted. The results of these experiments show excellent qualitative and quantitative agreement with the pressure and velocity distributions obtained from the CFD analysis. The CFD analysis utilized a classical pipe flow type correlation for the heat transfer rates. The experimental results provide an excellent qualitative comparison with regard to spatial distribution of the heat transfer rates as a function of nozzle configuration and igniter pressure. The results indicate that from a quantitative point of view that the pipe flow correlation gives reasonably good results. Furthermore, there appears to be a direct correlation between igniter pressure and an average Reynolds number in the star grain slot. This may lead to a simple method for modifying the convection heat transfer correlation. Calculated results of pressure-vs-time for the first 200 msec of motor firing of the Space Shuttle RSRM support the trends shown for the heat transfer rate comparisons between the cold flow CFD and experimental data.

Jenkins, Rhonald M.↗

NASA NTRS1994

Hidden Markov models and neural networks for fault detection in dynamic systems

Neural networks plus hidden Markov models (HMM) can provide excellent detection and false alarm rate performance in fault detection applications, as shown in this viewgraph presentation. Modified models allow for novelty detection. Key contributions of neural network models are: (1) excellent nonparametric discrimination capability; (2) a good estimator of posterior state probabilities, even in high dimensions, and thus can be embedded within overall probabilistic model (HMM); and (3) simple to implement compared to other nonparametric models. Neural network/HMM monitoring model is currently being integrated with the new Deep Space Network (DSN) antenna controller software and will be on-line monitoring a new DSN 34-m antenna (DSS-24) by July, 1994.

Smyth, Padhraic↗

NASA NTRS1995

Phenylethynyl terminated imide oligomers

Hergenrother, Paul M.↗

NASA NTRS1993

Measurements of dimethyl sulfide and SO2 during GTE/CITE 3

As part of NASA's Tropospheric Experiment Chemical Instrumentation Test and Evaluation (GTE/CITE 3) Sulfur Gas Intercomparison, we conducted measurements of dimethyl sulfide (DMS) and SO2 using two techniques well suited for sampling from an aircraft due to their simplicity of design. DMS was collected by preconcentration on gold wire preceded by a KOH-impregnated filter oxidant scrubber, and analyzed by gas chromatography with flame photometric detection. SO2 was collected on K2CO3/glycerol-impregnated filters and analyzed by ion chromatography. In blind tests, both techniques produced excellent agreement with National Institutes of Standards and Technology (NIST) standards. For field measurements, the DMS technique produced excellent correlation with the mean of the six different techniques intercompared. For SO2, the five techniques intercompared were rather poorly correlated, but correlations between the three techniques which passed NIST standards tests were somewhat better. Our SO2 filter measurements exhibited rather large uncertainties due to higher than normal variabiltiy of the filter blanks, which we believe was caused by extended storage in the field. In measurements conducted off the coast of Natal, Brazil, a diurnal afternoon minimum in DMS concentrations accompanied by a corresponding maximum in SO2 concentrations was observed. However, due to rather large uncertainties in the SO2 measurements, any conclusions about the SO2 trend must by considered tentative.

Ferek, Ronald J.↗

NASA NTRS1995

Simulation of 100-300 GHz solid-state harmonic sources

Accurate and efficient simulations of the large-signal time-dependent characteristics of second-harmonic Transferred Electron Oscillators (TEO's) and Heterostructure Barrier Varactor (HBV) frequency triplers have been obtained. This is accomplished by using a novel and efficient harmonic-balance circuit analysis technique which facilitates the integration of physics-based hydrodynamic device simulators. The integrated hydrodynamic device/harmonic-balance circuit simulators allow TEO and HBV circuits to be co-designed from both a device and a circuit point of view. Comparisons have been made with published experimental data for both TEO's and HBV's. For TEO's, excellent correlation has been obtained at 140 GHz and 188 GHz in second-harmonic operation. Excellent correlation has also been obtained for HBV frequency triplers operating near 200 GHz. For HBV's, both a lumped quasi-static equivalent circuit model and the hydrodynamic device simulator have been linked to the harmonic-balance circuit simulator. This comparison illustrates the importance of representing active devices with physics-based numerical device models rather than analytical device models.

NONLINEAR CIRCUITS↗

NASA NTRS1993

Impact of suntracking on Space Station controllability

The multibody dynamics of the Space Station is studied as affected by the suntracking motions of the photovotaic arrays. Dynamic responses are simulated for the Station being controlled by control moment gyros (CMGs). Controllability is shown to be a function of flight orientation, stage (inertial properties, CP-CG offset) and the suntracking dynamics. For certain combinations of these parameters, the aerodynamic, inertial disturbances and motor torques from alpha joint(s) arising from near-perfect suntracking are too large for the control moment gyro system to control. However, by imposing slight restrictions on the dynamics of the suntracking, CMGs are able to provide Station attitude stability with excellent pointing performance and an excellent microgravity environment.

Chipman, Richard↗

NASA NTRS1994

Intercomparison of density and temperature profiles obtained by lidar, ionizatoin gauges, falling spheres, datasondes and radiosondes during the DYANA campaign

During the course of the DYnamics Adapted Network for the Atmosphere (DYANA) campaign in early 1990, various techniques to measure densities and temperatures from the ground up to the lower thermosphere were employed. Some of these measurements were performed near simultaneously (maximum allowed time difference: 1 h) and at the same location, and therefore offered the unique chance of intercomparison of different techniques. In this study, we will report on intercomparisons of data from ground-based instruments (Rayleigh- and sodium-lidar), balloon-borne methods (datasondes and radiosondes) and rocket-borne techniques (falling spheres and ionization gauges). The main result is that there is good agreement between the various measurements when considering the error bars. Only occasionally did we notice small but systematic differences (e.g. for the datasondes above 65 km). The most extensive intercomparison was possible between the Rayleigh lidar and the falling sphere technique, both employed in Biscarrosse (44 deg N, 1 deg W). Concerning densities, excellent agreement was found below 63 km: the mean of the deviations is less than 1% and the root mean square (RMS) is approximately 3%. Systematic differences of the order of 5% were noticed around 67 km and above 80 km. The former can be accounted for by an instrumental effect of the falling sphere (Ma = 1 transition; Ma = Mach number), whereas the latter is tentatively explained by the presence of Mie scatterers in the upper mesosphere. Concerning temperatures, the agreement is excellent between 35 and 65 km: the mean of the deviations is less than +/- 3 K and the variability is +/- 5 K. The two systematic density differences mentioned above also affect the temperatures: between 65 and 80 km, the Rayleigh lidar temperatures are systematically lower than the falling sphere values by approximately 5 K.

Lubken, F.-J.↗

NASA NTRS1995

Software For Design And Analysis Of Tanks And Cylindrical Shells

Skin-stringer Tank Analysis Spreadsheet System (STASS) computer program developed for use as preliminary design software tool that enables quick-turnaround design and analysis of structural domes and cylindrical barrel sections in propellant tanks or other cylindrical shells. Determines minimum required skin thicknesses for domes and cylindrical shells to withstand material failure due to applied pressures (ullage and/or hydrostatic) and runs buckling analyses on cylindrical shells and skin-stringers. Implemented as workbook program, using Microsoft Excel v4.0 on Macintosh II. Also implemented using Microsoft Excel v4.0 for Microsoft Windows v3.1 IBM PC.

Luz, Paul L.↗