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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 685 records · Page 38

Efficient Thermally Conductive Strap Design for Cryogenic Propellant Tank Supports and Plumbing

After evaluating NASA space architecture goals, the Office of Chief Technologist identified the need for developing enabling technology for long term loiters in space with cryogenic fluids. One such technology is structural heat interception. In this prototype, heat interception at the tank support strut was accomplished using a thermally conductive link to the broad area cooled shield. The design methodology for both locating the heat intercept and predicting the reduction in boil-off heat leak is discussed in detail. Results from the chosen design are presented. It was found that contact resistance resulting from different mechanical attachment techniques played a significant role in the form and functionality of a successful design.

Elchert, J. P.↗

Conceptual Thermal Control System Design for a Lunar Surface Habitat

NASA is currently considering a Surface Habitat (SH) to provide 30-60 day habitability for a crew of up to four to explore the Lunar surface at a South Pole location. The SH concept is comprised of an inflatable volume for the habitable space, a metallic airlock and a descent stage with access to a pressurized rover and other surface assets provided through the airlock. A conceptual architecture for the SH Thermal Control System (TCS) is presented with resource estimates. The TCS design employs a dual loop architecture with a water/propylene glycol mix for the internal crew spaces with a freeze tolerant coolant utilized for the external loop. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Analytical models are utilized to optimize radiator geometry/orientation as well as the TCS internal/external loop architecture. Heritage hardware is utilized for the TCS concept wherever possible and low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) present a technology challenge. The TCS must accommodate infrequent eclipse periods lasting up to 100 hours in duration and mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during this period are explored. Mitigation options include retractable or freezable radiators, other reconfigurable radiator geometries, alternate fluids, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. Finally, TCS sensitivity to SH Electrical Power System (EPS) growth is considered with both operational and dormant impacts quantified.

Thermal Control↗

Conceptual Thermal Control System Design for a Lunar Surface Habitat

NASA is currently considering a Surface Habitat (SH) to provide 30-60 day habitability for a crew of up to four to explore the Lunar surface at a South Pole location. The SH concept is comprised of an inflatable volume for the habitable space, a metallic airlock and a descent stage with access to a pressurized rover and other surface assets provided through the airlock. A conceptual architecture for the SH Thermal Control System (TCS) is presented with resource estimates. The TCS design employs a dual loop architecture with a water/propylene glycol mix for the internal crew spaces with a freeze tolerant coolant utilized for the external loop. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Analytical models are utilized to optimize radiator geometry/orientation as well as the TCS internal/external loop architecture. Heritage hardware is utilized for the TCS concept wherever possible and low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) present a technology challenge. The TCS must accommodate infrequent eclipse periods lasting up to 100 hours in duration and mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during this period are explored. Mitigation options include retractable or freezable radiators, other reconfigurable radiator geometries, alternate fluids, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. Finally, TCS sensitivity to SH Electrical Power System (EPS) growth is considered with both operational and dormant impacts quantified.

Thermal Control↗

Thermal-vacuum test report for the ultraviolet spectrometer thermal model

Early design studies showed that the UV spectrometer thermal design margins were very small so that an experimental confirmation of the analytical model would be desirable. At that time the prototype unit was scheduled too far downstream to be of value, so a separate thermal model was built for use in verifying the analytical model.

Wingate, C. A., Jr.↗

Thermal analysis and design of a cooling system for a Mach 14 nozzle

The analysis and design of a Mach 14 converging diverging nozzle wall liner is provided. The analysis indicates that: no fin on the coolant side of the nozzle wall is optimum, the thermal stresses are dominant, and the critical area is very near the throat. The molybdenum alloy TZM, with a wall thickness of 2.0 mm in the throat area, appears to be the only material capable of meeting design requirements. Additionally, cooling water at 2000 psia with a flow velocity of 25 m/s in the coolant passages is required.

Mullisen, Ronald↗

Thermal Considerations for Designing the Next Lunar Lander

The Vision for Space Exploration calls for NASA to develop a lunar lander that is capable of delivering humans anywhere on the moon's surface at any time. This presents a significant challenge for thermal engineers, as the lander must be able to survive both the freezing 14-day long lunar night as well as the harsh lunar noon. These problems and potential solutions are presented for each stage of the proposed mission that will return American astronauts to the moon.

Garrison, Matthew B.↗

The Impact of Transition-Edge Sensor Design on Internal Thermal Fluctuation Noise and Thermal Conductance

The measured noise in transition-edge sensor (TES) microcalorimeters with a Mo/Au bilayer has been shown to have a significant contribution from internal thermal fluctuation noise (ITFN) between the absorber and the TES. Previous measurements showed the relevant thermal link leading to the noise was the thermal conductance of the TES bilayer, and ITFN has been shown to correlate with the sheet resistance of the TES. As a result, ITFN is particularly significant in devices with a large bilayer sheet resistance. However, because of more favorable transition shapes, such high resistance devices have recently been shown to be preferable under alternating current bias, which is required for the frequency division multiplexed readout baselined for the X-ray Integral Field Unit (X-IFU) instrument on the ATHENA satellite. Therefore, it is important to investigate how else to minimize the ITFN beyond changes to the sheet resistance. In this presentation, we will discuss our investigation of how changes to the TES design can affect ITFN for a fixed sheet resistance. We will present how ITFN is altered by changes to the aspect ratio of the TES, the addition of normal metal banks parallel to the TES current direction, and the size and position of the connections between the absorber and the TES. We will also discuss how these design changes impact the superconducting transition shape, and the thermal conductance from the TES to the thermal bath. These results may provide routes for further improvements of TES performance, and a deeper understanding of the physics of the thermal network in a TES microcalorimeter.

Nicholas A Wakeham↗

Thermal Analysis of Propulsion Components for the Europa Clipper Mission

This presentation describes the thermal analysis and model development that occurred for selected components on the propulsion module subsystem of the Europa Clipper mission, which will fly to Jupiter's icy moon Europa and collect science data from orbit. An overview of a bipropellant system is given, as well as a description of a typical thermal propulsion design. A comparison is also provided, describing the unique Europa Clipper thermal design, which is atypical in many respects. The engine thermal model development is also discussed, including hot-firing tests with nozzle convection correlation, as well as thermal vacuum tests to measure and correlate the emissivity of critical nozzle surfaces. A description of engine firing, as well as valve soak back, is also provided, including temperature maps and results of engine cases. A summary is also provided, of lessons learned regarding thermal propulsion considerations.

propulsion module subsystem↗

Energy storage and thermal control system design status

The Space Station Freedom electric power system (EPS) will initially rely on photovoltaics for power generation and Ni/H2 batteries for electrical energy storage. The current design for the development status of two major subsystems in the PV Power Module is discussed. The energy storage subsystem comprised of high capacity Ni/H2 batteries and the single-phase thermal control system that rejects the excess heat generated by the batteries and other components associated with power generation andstorage is described.

Simons, Stephen N.↗

Integrated Thermal-structural-electromagnetic Design Optimization of Large Space Antenna Reflectors

The requirements for low mass and high electromagnetic (EM) performance in large, flexible space antenna structures is motivating the development of a systematic procedure for antenna design. In contrast to previous work which concentrated on reducing rms distortions of the reflector surface, thereby indirectly increasing antenna performance, the current work involves a direct approach to increasing electromagnetic performance using mathematical optimization. The thermal, structural, and EM analyses are fully integrated in the context of an optimization procedure, and consequently, the interaction of the various responses is accounted for directly and automatically. Preliminary results are presented for sizing cross-sectional areas of a tetrahedral truss reflector. The results indicate potential for this integrated procedure from the standpoint of mass reduction, performance increase, and efficiency of the design process.

Adelman, H. M.↗

Energy storage and thermal control system design status

The Space Station Freedom electric power system (EPS) will initially rely on photovoltaics for power generation and Ni/H2 batteries for electrical energy storage. The current design for and the development status of two major subsystems in the PV Power Module is discussed. The energy storage subsystem comprised of high capacity Ni/H2 batteries and the single-phase thermal control system that rejects the excess heat generated by the batteries and other components associated with power generation and storage is described.

Simons, Stephen N.↗

Power, thermal, and attitude control design interactions of the CCE/AMPTE spacecraft

The power, thermal and attitude control interactions of the CCE spacecraft and the design compromises resulting from these interactions are described. These compromises result from the conflict between the plane change maneuver requirements and the final on station requirements. The resolution of these conflicts to arrive at an acceptable final design, is given and the resulting power, thermal and attitude control systems are described in some detail.

Wingate, C. A., Jr.↗

Radiation Shielding for Nuclear Thermal Propulsion

Design and analysis of radiation shielding for nuclear thermal propulsion has continued at Marshall Space Flight Center. A set of optimization tools are in development, and strategies for shielding optimization will be discussed. Considerations for the concurrent design of internal and external shielding are likely required for a mass optimal shield design. The task of reducing radiation dose to crew from a nuclear engine is considered to be less challenging than the task of thermal mitigation for cryogenic propellant, especially considering the likely implementation of additional crew shielding for protection from solar particles and cosmic rays. Further consideration is thus made for the thermal effects of radiation absorption in cryogenic propellant. Materials challenges and possible methods of manufacturing are also discussed.

Caffrey, Jarvis A.↗

Thermal Protection System Design of Aerocapture Systems for Uranus Orbiters

The National Academies Planetary Science and Astrobiology Decadal Survey recently identified Uranus and Neptune - the Ice Giants - as the priority destinations for science. A mission to Uranus, the highest priority destination due to proximity to Earth, is viable with existing launch vehicle providers during launch windows starting in 2031. However, a nominal interplanetary trajectory (between 12 and 15 years) would still necessitate more than half the initial launch mass in propellant to achieve orbital insertion. Aerocapture, a method of orbital control that directs aerodynamic forces generated on a vehicle by the planet's atmosphere, allows mission designers to achieve the desired orbital state while saving time to the final destination and increasing the available mass for the science payload. Achieving orbital insertion via aerocapture requires novel algorithms for Guidance, Navigation and Control, and mass-efficient Thermal Protection Systems (TPS) performing in an atmosphere unlike any other NASA has flown through. Multiple TPS in NASA's repertoire are suitable for the unique aerothermal environment on the forebody, and the results of predicted sizing and challenges in implementation are discussed below. Results for aftbody TPS made by NASA as well as commercial vendors are discussed, along with the discussion of alternative solutions that may save time, reduce complexity, and increase mass-efficiency for the recommended Uranus Orbiter and Probe mission.

Uranus↗

Thermal Protection System Design of Aerocapture Systems for Uranus Orbiters

The National Academies Planetary Science and Astrobiology Decadal Survey recently identified Uranus and Neptune - the Ice Giants - as the priority destinations for science. A mission to Uranus, the highest priority destination due to proximity to Earth, is viable with existing launch vehicle providers during launch windows starting in 2031. However, a nominal interplanetary trajectory (between 12 and 15 years) would still necessitate more than half the initial launch mass in propellant to achieve orbital insertion. Aerocapture, a method of orbital control that directs aerodynamic forces generated on a vehicle by the planet's atmosphere, allows mission designers to achieve the desired orbital state while saving time to the final destination and increasing the available mass for the science payload. Achieving orbital insertion via aerocapture requires novel algorithms for Guidance, Navigation and Control, and mass-efficient Thermal Protection Systems (TPS) performing in an atmosphere unlike any other NASA has flown through. Multiple TPS in NASA's repertoire are suitable for the unique aerothermal environment on the forebody, and the results of predicted sizing and challenges in implementation are discussed below. Results for aftbody TPS made by NASA as well as commercial vendors are discussed, along with the discussion of alternative solutions that may save time, reduce complexity, and increase mass-efficiency for the recommended Uranus Orbiter and Probe mission.

Uranus↗

Thermal-structural combined loads design criteria study

A study was conducted to determine methodology for combining thermal structural loads and assessing the effects of the combined loads on the design of a thermal protection system and a hot structure of a high cross range delta wing space shuttle orbiter vehicle. The study presents guidelines for establishing a basis for predicting thermal and pressure environments and for determining limit and ultimate design loads on the vehicle during reentry. Limit trajectories were determined by using dispersions on a representative nominal mission and system parameters expected during the life of the vehicle. Nine chosen locations on the vehicle surface having TPS or hot structures were examined, and weight sensitivity analyses were performed for each location.

Deriugin, V.↗

Design Considerations for Thermally Insulating Structural Sandwich Panels for Hypersonic Vehicles

Simplified thermal/structural sizing equations were derived for the in-plane loading of a thermally insulating structural sandwich panel. Equations were developed for the strain in the inner and outer face sheets of a sandwich subjected to uniaxial mechanical loads and differences in face sheet temperatures. Simple equations describing situations with no viable solution were developed. Key design parameters, material properties, and design principles are identified. A numerical example illustrates using the equations for a preliminary feasibility assessment of various material combinations and an initial sizing for minimum mass of a sandwich panel.

Blosser, Max L.↗