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At least 685 records · Page 38
All sourcesNASA NTRSDOE OSTI
NASA NTRS1979

Technology and operational considerations for low-heat-rate trajectories

A broad parametric study which examines several critical aspects of low-heat-rate entry trajectories is performed. Low planform loadings associated with future winged earth-entry vehicles coupled with the potential application of metallic thermal protection systems (TPS) suggest that such trajectories are of particular interest. Studied are three heating conditions - reference, stagnation, and windward centerline, for both laminar and turbulent flow; configuration-related factors including planform loading and hypersonic angle of attack; and mission-related factors such as cross-range and orbit inclination. Results indicate benefits in the design of TPS to be gained by utilizing moderate angles of attack as opposed to high-lift coefficient, high angles of attack, during entry. An assessment of design and technology implications is made.

Wurster, K. E.↗
NASA NTRS1979

Thermal protection system repair kit program

The feasibility and conceptual design aspects of repair materials and procedures for in orbit repair of the space shuttle orbiter TPS tiles are investigated. Material studies to investigate cure in place materials are described including catalyst and cure studies, ablation tests and evaluations, and support mixing and applicator design. The feasibility of the repair procedures, the storage of the TPS, dispensing, and cure problems are addressed.

Source record↗
NASA NTRS1980

Substructure procedure for including tile flexibility in stress analysis of shuttle thermal protection system

A substructure procedure to include the flexibility of the tile in the stress analysis of the shuttle thermal protection system (TPS) is described. In this procedure, the TPS is divided into substructures of (1) the tile which is modeled by linear finite elements and (2) the SIP which is modeled as a nonlinear continuum. This procedure was applied for loading cases of uniform pressure, uniform moment, and an aerodynamic shock on various tile thicknesses. The ratios of through-the-thickness stresses in the SIP which were calculated using a flexible tile compared to using a rigid tile were found to be less than 1.05 for the cases considered.

Giles, G. L.↗
NASA NTRS1979

Lightning protection design external tank /Space Shuttle/

The possibility of lightning striking the Space Shuttle during liftoff is considered and the lightning protection system designed by the Martin Marietta Corporation for the external tank (ET) portion of the Shuttle is discussed. The protection system is based on diverting and/or directing a lightning strike to an area of the spacecraft which can sustain the strike. The ET lightning protection theory and some test analyses of the system's design are reviewed including studies of conductivity and thermal/stress properties in materials, belly band feasibility, and burn-through plug grounding and puncture voltage. The ET lightning protection system design is shown to be comprised of the following: (1) a lightning rod on the forward most point of the ET, (2) a continually grounded, one inch wide conductive strip applied circumferentially at station 371 (belly band), (3) a three inch wide conductive belly band applied over the TPS (i.e. the insulating surface of the ET) and grounded to a structure with eight conductive plugs at station 536, and (4) a two inch thick TPS between the belly bands which are located over the weld lands.

Anderson, A.↗
NASA NTRS1981

Thermal and aerothermal performance of a titanium multiwall thermal protection system

A metallic thermal protection system (TPS) concept the multiwall designed for temperature and pressure at Shuttle body point 3140 where the maximum surface temperature is approximately 811 K was tested to evaluate thermal performance and structural integrity. A two tile model of titanium multiwall and a model consisting of a low temperature reusable surface insulation (LRSI) tiles were exposed to 25 simulated thermal and pressure Shuttle entry missions. The two systems performed the same, and neither system deteriorated during the tests. It is indicated that redesign of the multiwall tiles reduces tile thickness and/or weight. A nine tile model of titanium multiwal was tested for radiant heating and aerothermodynamics. Minor design changes that improve structural integrity without having a significant impact on the thermal protection ability of the titanium multiwall TPS are identified. The capability of a titanium multiwall thermal protection system to protect an aluminum surface during a Shuttle type entry trajectory at locations on the vehicle where the maximum surface temperature is below 811 K is demonstrated.

Avery, D. E.↗
NASA NTRS1982

An Assessment of Alternate Thermal Protection Systems for the Space Shuttle Orbiter: Executive Summary - Volume 1

Alternate thermal protection system (TPS) concepts to the Space Shuttle Orbiter were assessed. Metallic, ablator, and carbon-carbon concepts which are the result of some previous design, manufacturing and testing effort were considered. Emphasis was placed on improved TPS durability, which could potentially reduce life cycle costs and improve Orbiter operational characteristics. Integrated concept/orbiter point designs were generated and analyzed on the basis of Shuttle design environments and criteria. A merit function evaluation methodology based on mission impact, life cycle costs, and risk was developed to compare the candidate concepts and to identify the best alternate. Voids and deficiencies in the technology were identified, along with recommended activities to overcome them. Finally, programmatic plans, including ROM costs and schedules, were developed for all activities required to bring the selected alternate system up to operational readiness.

Hays, D.↗
NASA NTRS1982

Blockage and flow studies of a generalized test apparatus including various wing configurations in the Langley 7-inch Mach 7 Pilot Tunnel

A 1/12th scale model of the Curved Surface Test Apparatus (CSTA), which will be used to study aerothermal loads and evaluate Thermal Protection Systems (TPS) on a fuselage-type configuration in the Langley 8-Foot High Temperature Structures Tunnel (8 ft HTST), was tested in the Langley 7-Inch Mach 7 Pilot Tunnel. The purpose of the tests was to study the overall flow characteristics and define an envelope for testing the CSTA in the 8 ft HTST. Wings were tested on the scaled CSTA model to select a wing configuration with the most favorable characteristics for conducting TPS evaluations for curved and intersecting surfaces. The results indicate that the CSTA and selected wing configuration can be tested at angles of attack up to 15.5 and 10.5 degrees, respectively. The base pressure for both models was at the expected low level for most test conditions. Results generally indicate that the CSTA and wing configuration will provide a useful test bed for aerothermal pads and thermal structural concept evaluation over a broad range of flow conditions in the 8 ft HTST.

Albertson, C. W.↗
NASA NTRS1982

Assessment of Alternate Thermal Protection Systems for the Space Shuttle Orbiter

Candidate concepts are identified. The impact on the Shuttle Orbiter performance life cycle cost, and risk was assessed and technology advances required to bring the selected TPS to operational readiness are defined. The best system is shown to be a hybrid blend of metallic and carbon-carbon TPS concepts. These alternate concepts offer significant improvements in reusability and are mass competitive with the current ceramic tile reusable surface insulation. Programmatic analysis indicates approximately five years are required to bring the concepts to operational readiness.

Kelly, H. N.↗
NASA NTRS1981

Strength integrity of the Space Shuttle Orbiter tiles

The development of the thermal protection system (TPS) for shielding the Shuttle from high temperature aerodynamic heating during atmospheric entry is described. The TPS was required to limit structural heating to 350 F, be used for 100 flights, withstand temperature ranges from -250 to 2800 F, attach to an aluminum structure, and provide the aerodynamic moldline. More than 30,000 tiles of individual size, shape, and strength were bonded adhesively to a Nomex felt mat which coated critical areas of the craft. Densification processes for strengthening the tiles in highly loaded areas are outlined and stress sources for each mission phase are analyzed. Aerodynamic, acoustic, combined loads, and verification tests for stress levels up to 125% of nominal were performed for each tile. The one complete and 15 partial tiles lost during the initial flight were all lower strength, undensified tiles.

Moser, T. L.↗
NASA NTRS1982

Space Shuttle Orbiter - Reusable surface insulation flight performance

The first two flights of the Space Shuttle Orbiter have provided the initial data required for operational certification of the Thermal Protection System (TPS). The flight performance characteristics of the TPS reusable surface insulation (RSI) will be discussed. The discussion will be based on post-flight inspections of the RSI and post-flight interpretations of the flight instrumentation data. The flights to date indicate that the thermal and mechanical design requirements for the RSI system were met or exceeded.

Dotts, R. L.↗
NASA NTRS1982

Assessment of the Shuttle Orbiter Thermal Protection System undensified tiles under mission dynamic loads

A description is provided of the results of a series of base driven random dynamic load tests of the Thermal Protection System (TPS). The results were used to insure the integrity of the undensified TPS prior to the first flight in the wing and mid-fuselage region. The number of specimens and the load ranges investigated were limited. Attention is given to the test specimens, the test procedure, a data analysis, and a discussion of the results. All specimens for both the wing and mid-fuselage regions survived an equivalent of 72 ascent missions and exhibited residual static strength greater than their original proof loads. These results indicate that the undensified tiles had sufficient strength to withstand ascent loads during the first flight.

Cooper, P. A.↗
NASA NTRS1982

Influence of radiant energy exchange on the determination of convective heat transfer rates to Orbiter leeside surfaces during entry

Temperatures measured at the aerodynamic surface of the Orbiter's thermal protection system (TPS), and calorimeter measurements, are used to determine heating rates to the TPS surface during atmospheric entry. On the Orbiter leeside, where convective heating rates are low, it is possible that a significant portion of the total energy input may result from solar radiation, and for the wing, cross radiation from the hot (relatively) Orbiter fuselage. In order to account for the potential impact of these sources, values of solar- and cross-radiation heat transfer are computed, based upon vehicle trajectory and attitude information and measured surface temperatures. Leeside heat-transfer data from the STS-2 mission are presented, and the significance of solar radiation and fuselage-to-wing cross-radiation contributions to total energy input to Orbiter leeside surfaces is assessed.

Throckmorton, D. A.↗
NASA NTRS1982

Structural characteristics of the shuttle orbiter ceramic thermal protection system

The thermal protection system (TPS) of the Space Shuttle Orbiter is described as well as the results of dynamic reponse studies conducted in support of the efforts to certify the TPS for flight. The ceramic Thermal Protection System consists of ceramic tiles bonded to felt pads which are in turn bonded to the Orbiter substructure to protect the aluminum substructure from the heat of reentry.

Cooper, P. A.↗
NASA NTRS1979

SRB thermal protection systems materials test results in an arc-heated nitrogen environment

The external surface of the Solid Rocket Booster (SRB) will experience imposed thermal and shear environments due to aerodynamic heating and radiation heating during launch, staging and reentry. This report is concerned with the performance of the various TPS materials during the staging maneuver. During staging, the wash from the Space Shuttle Main Engine (SSME) exhust plumes impose severe, short duration, thermal environments on the SRB. Five different SRB TPS materials were tested in the 1 MW Arc Plasma Generator (APG) facility. The maximum simulated heating rate obtained in the APG facility was 248 Btu/sq ft./sec, however, the test duration was such that the total heat was more than simulated. Similarly, some local high shear stress levels of 0.04 psia were not simulated. Most of the SSME plume impingement area on the SRB experiences shear stress levels of 0.02 psia and lower. The shear stress levels on the test specimens were between 0.021 and 0.008 psia. The SSME plume stagnation conditions were also simulated.

Wojciechowski, C. J.↗
NASA NTRS1986

Feasibility study and verified design concept for new improved hot gas facility

The MSFC Hot Gas Facility (HGF) was fabricated in 1975 as a temporary facility to provide immediate turnaround testing to support the SRB and ET TPS development. This facility proved to be very useful and was used to make more than 1300 runs, far more than ever intended in the original design. Therefore, it was in need of constant repair and needed to be replaced with a new improved design to support the continuing SRB/ET TPS product improvement and/or removal efforts. MSFC contracted with Lockheed-Huntsville to work on this improved design through contract NAS8-36304 Feasibility Study and Verified Design Concept for the New Improved Hot Gas Facility. The results of Lockheed-Huntsville's efforts under this contract are summarized.

Source record↗
NASA NTRS1986

Aerothermal tests of spherical dome protuberances on a flat plate at a Mach number of 6.5

Aerothermal tests were conducted in the Langley 8-Foot High-Temperature Tunnel at a Mach number of 6.5 on a series of spherical dome protuberances mounted on a flat-plate test apparatus. Detailed surface pressure and heating-rate distributions were obtained for various dome heights and diameters submerged in both laminar and turbulent boundary layers including a baseline geometric condition representing a thermally bowed metallic thermal protection system (TPS) tile. The present results indicated that the surface pressures on the domes were increased on the windward surface and reduced on the leeward surface as predicted by linearized small-perturbation theory, and the distributions were only moderately affected by boundary-layer variations. Surface heating rates for turbulent flow increased on the windward surface and decreased on the leeward surface similar to the pressure; but for laminar boundary layers, the heating rates remained high on the leeward surface, probably due to local transition. Transitional flow effects cause heat load augmentation to increase by 30 percent for the maximum dome height in a laminar boundary layer. However, the corresponding augmentation for a dome with a height of 0.1 in. and a diameter of 14 in. representative of a bowed TPS tile was 14 percent or less for either a laminar or turbulent boundary layer.

Glass, C. E.↗
NASA NTRS1986

The dynamics and control of a space platform connected to a tethered subsatellite

A mathematical model of the open and closed loop dynamics of a space tethered-platform-subsatellite system (TPS) is developed. The TPS consists of a rigid platform from which an (assumed massless) tether is deploying a subsatellite from an attachment point which is offset from the mass center of the platform. Control is provided by modulation of the tension level in the tether and by momentum-type platform-mounted devices. Control-law gains are obtained based on linear quadratic regulator techniques. Typical transient responses are presented.

Fan, R.↗
NASA NTRS1987

Spectroscopic investigations and measurements of certain ARC jet parameters

The NASA/JSC Atmospheric Reentry Materials and Structures Evaluation Facility (ARMSEF) was intensively and extensively involved in ground testing of spacecraft materials and thermal protection systems (TPS) in simulated reentry conditions. Ground experiments on surface catalytic efficiency of such TPS requires a knowledge of the flow system in the arc jet. In the work described, spectroscopic diagnostic techniques are used to determine the free stream constituents. Specifically, the emission spectrum of the free stream constituents was obtained and the species therein identified. A laser system was added on, which will give the added capacity of studying the arc jet flow using Laser Raman Spectroscopy (LRS). The LRS technique will complement information obtained from the emission spectra. A short list of further work that can be done in the area of spectroscopic investigations on the arc jet is mentioned.

Murty, Vedula S.↗