Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Lessons learned”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 685 records · Page 38

Hard Rock Drilling Optimization Software

The main objective of the developed software is to reduce the cost per foot during drilling, in other words, optimize the drilling operational parameters in achieving optimum ROP while avoiding critical operational parameters due to either low ROP, drillstring vibration, accelerated cutter wear, or low MSE. The developed software can also be used for post-well analysis to provide insight and lessons learned for future drilling operations. Several functions are available in the software to help the user perform drilling analysis, optimization, and simulation.

15 GEOTHERMAL ENERGY↗

Steptoe Valley NV Data Compilation: Understanding a Stratigraphic Hydrothermal Resource through Geophysical Imaging

Sandia National Laboratories partnered with a multi-disciplinary group of subject matter experts to evaluate a stratigraphic geothermal resource in Steptoe Valley, Nevada using both established and novel geophysical imaging techniques. Provided here are a compilation of newly acquired data over the area and select modeling efforts. This encompasses a 3D geological model (inclusive of full Leapfrog files, Leapfrog viewer files, and XYZ data for faults and stratigraphy) with embedded geophysical modeling, controlled-source electromagnetic (CSEM) and magnetotelluric (MT) data packages, aqueous spring geochemistry data, seismic reflection interpretations, and a gravity data package. The stratigraphic reservoir in Steptoe Valley was previously discovered during oil and gas exploration. Subsequent studies, such as the Nevada Play Fairway Analysis, added data which further highlighted potential resource targets in the basin. Geophysical surveys, complimented with refined geologic mapping and geochemical sampling, were deployed to further characterize the resource. The resulting 3D geologic interpretation, conceptual model refinements, and reservoir simulations suggest that a power-capable reservoir is economically accessible in the Paleozoic carbonates of the deep/central basin. Additional geophysical characterization and exploration drilling efforts are recommended to calibrate interpretation and determine where/how to potentially develop the Steptoe resource. The geophysical tools, interpretations, lessons learned, and publicly available data generated by this study establish an exploration methodology to inform decisions for successful development of stratigraphic reservoirs.

15 GEOTHERMAL ENERGY↗

The Imperial Valley Dark Fiber Project: Toward Seismic Studies Using DAS and Telecom Infrastructure for Geothermal Applications

We report that the Imperial Valley is a seismically active basin occupying the southern end of the Salton trough, an area of rapid extension, high heat flow, and abundant geothermal resources. This report describes an ongoing large-scale distributed acoustic sensing (DAS) recording study acquiring high-density seismic data on an array between Calipatria and Imperial, California. This 27 km array, operating on dark fiber since 9 November 2020, has recorded a wealth of local seismic events as well as ambient noise. The goal of the broader Imperial Valley Dark Fiber project is to evaluate passive DAS as a tool for geothermal exploration and monitoring. This report is intended to provide installation information, noise characteristics, and metadata for future studies utilizing the data set. Because of the relatively small number of basin-scale DAS studies that have been conducted to date, we also provide a range of lessons learned during the deployment to assist future researchers exploring this acquisition strategy.

15 GEOTHERMAL ENERGY↗

SECARB Cranfield Well Logs

Borehole logs from the SECARB project at the Cranfield oil site in Franklin, Mississippi . Well logs are a part of the geologic characterization phase of SECARB; CFU 31F-1, CFU 31F-2, CFU 31F-3 well logs from Detailed Area of Study (DAS) and other well logs. Associated Publications: Butsch, R., Brown, A. L., Bryans, B., Kolb, C., Hovorka, S. D., 2013, Integration of well-based subsurface monitoring technologies: lessons learned at SECARB study, Cranfield, MS: International Journal of Greenhouse Gas Control https://doi.org/10.1016/j.ijggc.2013.06.010.

Borehole log↗

Monitoring, Reporting, and Verification Plan (MRV)- Meeting EPA Guidelines for GHGRP and Subpart RR

This report summarizes the process and work completed to develop and successfully submit an MRV plan to EPA. This work used the lessons learned from various MRCSP tasks to demonstrate the geologic understanding of the Niagaran reefs, successful monitoring and accounting methodologies, understanding of potential risks and leakage pathways, and mass balance of CO2 baseline and net storage. The plan currently encompasses 10 reefs and also provides a reporting plan for future reef development.

accounting↗

International Offshore Geologic Carbon Storage Story Map

The International Offshore Geologic Carbon Storage Story Map provides an overview of offshore geologic carbon storage (GCS) project maturity on a global scale. This story map reviews the history of CO2 storage in offshore sedimentary basins, basic geologic requirements, project timelines and lessons learned through defined project stage progression, areas previously studied for potential future domestic offshore GCS development, and regulatory considerations within different global regions. This resource is a distillation of information collected and recorded in the Offshore Geologic Carbon Storage Inventory Version 1.0 (https://edx.netl.doe.gov/dataset/offshore-gcs-data-inventory).

Assessment↗

State Machine Operation of Complex Systems

Operation of complex systems which depend on one or more other systems with many process variables often operate in more than one state. For each state there may be a variety of parameters of interest, and for each of these, one may require different alarm limits, different archiving needs, and have different critical parameters. Relying on operators to reliably change 10s-1000s of parameters for each system for each state is unreasonable. Not changing these parameters results in alarms being ignored or disabled, critical changes missed, and/or possible data archiving problems. To reliably manage the operation of complex systems, such as cryomodules (CMs), Fermilab is implementing state machines for each CM and an over-arching state machine for the PIP-II superconducting linac (SCL). The state machine transitions and operating parameters are stored/restored to/from a configuration database. Proper implementation of the state machines will not only ensure safe and reliable operation of the CMs, but will help ensure reliable data quality. A description of PIP-II SCL, details of the state machines, and lessons learned from limited use of the state machines in recent CM testing will be discussed.

43 PARTICLE ACCELERATORS↗

EPICS Deployment at Fermilab

Fermilab has traditionally not been an EPICS house, as such expertise in EPICS is limited and scattered. However, PIP-II will be using EPICS for its control system. Furthermore, when PIP-II is operating, it must to interface with the existing, though modernized (see ACORN) legacy control system. We have developed and deployed a software pipeline that addresses these needs and presents to developers a tested and robust software framework, including template IOCs from which new developers can quickly gain experience. In this presentation, we will discuss the motivation for this work, the implementation of a continuous integration/continuous deployment pipeline, testing, template IOCs, and the deployment of user applications. We will also discuss how this is used with the current PIP-II teststand and lessons learned.

43 PARTICLE ACCELERATORS↗

Evaluating Function-as-a-Service (FaaS) frameworks for the Accelerator Control System

As particle accelerator control systems evolve in complexity and scale, the need for responsive, scalable, and cost-effective computational infrastructure becomes increasingly critical. Function-as-a-Service (FaaS) offers an alternative to traditional monolithic architecture by enabling event-driven execution, automatic scaling, and fine-grained resource utilization. This paper explores the applicability and performance of FaaS frameworks in the context of a modern particle accelerator control system, with the objective of evaluating their suitability for short lived and triggered workloads. In this paper, we evaluate prominent open-source FaaS platforms in executing functional logic, triggers, and diagnostics routines. Evaluation metrics consist of cold-start latency, scalability, performance, integration with other open-source tools like Kafka. Experimental workloads were designed to simulate real-world control tasks when implemented as stateless FaaS functions. These workloads were benchmarked under various invocation loads and network conditions. Self-hosted FaaS platforms, when deployed within accelerator networks, offer greater control over execution environment, better integration with legacy systems, and support for real-time guarantees when paired with message queues. Based on lessons learned and evaluation metrics, this paper describes reliability of the FaaS framework for the Accelerator Control Systems (ACS).

Jaikar, A. [Fermilab] (ORCID:0000000332046217)↗

Performance of the First LCLS-II Cryomodules: Issues and Solutions

LCLS-II 4 GeV linac is on the middle production stage. Linac contains 40 cryomodules of 1.3 GHz and 3 cryomodules of 3.9 GHz, including spares. Fermilab and JLAB share responsibility for cryomodule design, assembly and test. Paper will overview the performance of the cryomodules it the tests, lessons learned and modifications in design to improve performance.

43 PARTICLE ACCELERATORS↗

Production Tuner Testing for LCLS-II Cryomodule Production

LCLS-II 1.3 GHz cryomodule production is well underway at Fermilab. Several dozen cavity/tuner systems have been tested, including tuning to 1.3 GHz, cold landing frequency, range/sensitivity of the slow tuner, and range/sensitivity of the fast tuner. All this testing information as well as lessons learned from tuner installation will be presented.

43 PARTICLE ACCELERATORS↗

Preparation and Qualification of Jacketed SSR1 Cavities for String Assembly at Fermilab

The qualification of dressed 325 MHz Single Spoke Resonators type 1 (SSR1) to meet technical requirements is an important milestone in the development of the SSR1 cryomodule for the PIP-II Project at Fermilab. This paper reports the procedures and lessons learned in processing and preparing these cavities for horizontal cold testing prior to integration into a cavity string assembly.

43 PARTICLE ACCELERATORS↗

Nb3Sn multicell cavity coating at JLAB

Following encouraging results with Nb3Sn-coated R&D cavities, the existing coating system was upgraded to allow for Nb3Sn coating of CEBAF accelerator cavities. The upgrade was designed to allow Nb3Sn coating of original CEBAF 5-cell cavities with the vapor diffusion technique. Several CEBAF cavities were coated in the upgraded system to investigate vapor diffusion coatings on extended structures. Witness samples coated along with the cavities were characterized with material science techniques, while coated cavities were measured at 4 and 2 K. The progress, lessons learned, and the pathforward are discussed.

Pudasaini, Uttar↗

Evolution of the high-power spallation neutron mercury target at the SNS

The Spallation Neutron Source (SNS) began operation in 2006 and first operated at its full 1.4 MW power in 2013. Targets, which receive the pulsed proton beam, were a limiting factor for reliable full power operation for several years. Reaching reliable target operation at 1.4 MW required not only changes to the target design but also support and coordination across the entire SNS enterprise. The history and some key lessons learned are presented.

Winder, Drew E↗

In-Kind Contributions: The PIP-II Project at Fermilab

The Proton Improvement Plan II (PIP-II) Project is the first U.S. accelerator project that has significant contributions from international partners. A project management framework was created to fully integrate and make consistent across all partners the design, development, and delivery of In-Kind Contributions (IKC) into PIP-II. This framework consists of planning documentation, procedures, and communication and assessment processes to control schedule, risk, quality, and technical integration over the lifetime of the project. The purpose of this paper is to present the PIP-II IKC model put in place to properly integrate the IKC deliverables into the PIP-II Linac and share experience and lessons learned from its early implementation.

43 PARTICLE ACCELERATORS↗

HE Production Update at JLab - Introducing an Enhanced Nitrogen Purge for Clean String Assembly

A major limitation to cryomodule performance is field emission caused by particulates within the superconducting cavities. To reduce contamination of the inner surfaces during assembly in a cleanroom, the whole string can be connected to a purge system, which maintains a constant overpressure of dry, clean nitrogen gas. Following successes of similar systems at XFEL and Fermilab, Jefferson Lab followed this example for the production of LCLS-II HE cryomodules. Implementing this system required new procedures, infrastructure, and hardware, as well as significant testing of the system before production began. This paper will summarize the implemented controls and procedures, including lessons learned from Fermilab, as well as the results of mock-up tests. Based on the latter, the system was used to assemble the first article string in April 2022, and was also used during a rework required due to issues with cold FPC ceramics two months later. The benefits of using a purge system with regards to procedure, time savings, and added flexibility for potential rework have already proven to provide a significant improvement for the production of LCLS-II-HE cryomodules at Jefferson Lab.

Owen, P. D.↗

Manufacturing the Harmonic Kicker Cavity Prototype for the Electron-Ion Collider

High-bunch-frequency beam-separation schemes, such as the injection scheme proposed for the Rapid Cycling Synchrotron at the Electron-Ion Collider, demand rise and fall times an order of magnitude below what can realistically be accomplished with a stripline kicker. Nanosecond-time-scale kick waveforms can instead be obtained by Fourier synthesis in a harmonically resonant quarter-wave radio-frequency cavity which is optimized for high shunt impedance. Originally developed for the Jefferson Lab Electron-Ion Collider (JLEIC) Circulator Cooler Ring, a hypothetical 11-pass ring driven by an energy-recovery linac at Jefferson Lab, our high-power prototype of such a harmonic kicker cavity, which operates at five modes at the same time, will demonstrate the viability of this concept with a beam test at Jefferson Lab. As the geometry of the cavity, tight mechanical tolerances, and number of ports complicate the design and manufacturing process, special care must be given to the order of the manufacturing steps. We present our experiences with the manufacturability of the present design, lessons learned, and first RF test results from the prototype.

Overstreet, S. A.↗

Analysis of vapor diffusion Nb$^{3}$Sn coating at Fermilab: Minimizing impurities using TOF-SIMS

Nb₃Sn demonstrates steady advancements nowadays offering reduced power cost in superconducting radio-frequency cavities due to its high critical temperature, quality factor, and achieved accelerating gradient. However, theoretical estimates of its radio-frequency parameters have not been achieved due to several potentially limiting mechanisms: tin spots, patchy regions, defects, thermal impedance, and impurities. While some of these limitations have been intensively studied, impurity analysis in Nb$_3$Sn coatings have received less attention. We report an investigation of impurities in several vapor-diffused Nb₃Sn coated samples using time-of-flight secondary ion mass spectroscopy (TOF-SIMS) and show allowable impurity levels in view of superconducting cavity performance. Challenges and lessons learned in maintaining clean Nb$_3$Sn coatings are also discussed.

Tagdulang, Nikki [Fermilab]↗