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At least 685 records · Page 38

Genetic engineering of cyanobacteria as biodiesel feedstock.

Algal biofuels are a renewable energy source with the potential to replace conventional petroleum-based fuels, while simultaneously reducing greenhouse gas emissions. The economic feasibility of commercial algal fuel production, however, is limited by low productivity of the natural algal strains. The project described in this SAND report addresses this low algal productivity by genetically engineering cyanobacteria (i.e. blue-green algae) to produce free fatty acids as fuel precursors. The engineered strains were characterized using Sandia s unique imaging capabilities along with cutting-edge RNA-seq technology. These tools are applied to identify additional genetic targets for improving fuel production in cyanobacteria. This proof-of-concept study demonstrates successful fuel production from engineered cyanobacteria, identifies potential limitations, and investigates several strategies to overcome these limitations. This project was funded from FY10-FY13 through the President Harry S. Truman Fellowship in National Security Science and Engineering, a program sponsored by the LDRD office at Sandia National Laboratories.

Ruffing, Anne.↗

Systems Level Engineering of Plant Cell Wall Biosynthesis to Improve Biofuel Feedstock Quality

Our new regulatory model of cell wall biosynthesis proposes original network architecture with several newly incorporated components. The mapped set of protein-DNA interactions will serve as a foundation for 1) understanding the regulation of a complex and integral plant component and 2) the manipulation of crop species for biofuel and biotechnology purposes. This study revealed interesting and novel aspects of grass growth and development and further enforce the importance of a grass model system. By functionally characterizing a suite of genes, we have begun to improve the sparse model for transcription regulation of biomass accumulation in grasses. In the process, we have advanced methodology and brachy molecular genetic tools that will serve as valuable community resource.

09 BIOMASS FUELS↗

Conversion of CO 2 into Commercial Materials Using Carbon Feedstocks

In this project, our research focused on developing reaction chemistry that would support using carbon as a reductant for CO 2 utilization that would permit CO 2 consumption on a scale that would match or exceed anthropomorphic CO 2 generation for energy production from fossil fuels. Armed with the knowledge that reactions attempting to produce compounds with an energy content greater than CO 2 would be thermodynamically challenged and/or require significant amounts of energy, we developed a potential process that utilized a solid carbon source and recycled the carbon to effectively provide infinite time for the carbon to react. During testing of different carbon sources, we found a wide range of reaction rates. Biomass-derived samples had the most reactivity and coals and petcoke had the lowest. Because we had anticipated this challenge, we recognized that a catalyst would be necessary to improve reaction rates and conversion. From the data analysis of carbon samples, we recognized that alkali metals improved the reaction rate. Through parametric testing of catalyst formulations we were able to increase the reaction rate with petcoke by a factor of >70. Our efforts to identify the reaction mechanism to assist in improving the catalyst formulation demonstrated that the catalyst was catalyzing the extraction of oxygen from CO 2 and using this extracted oxygen to oxidize carbon. This was a significant discovery in that if we could modify the catalyst formulation to permit controlled the oxidation, we would have a very power selective oxidation process. With selective oxidation, CO 2 utilization could be effective used as one of the process steps in making many of the large volume commodity chemicals that support our modern lifestyles. The key challenges for incorporating these functionalities into the catalyst formulation were to make the oxidation selective and lower the temperature required for catalytic activity. We identified four catalyst families that had the potential to meet these challenges. Initial screening of the catalyst families did show that the reduction/oxidation activity did occur at lower temperatures and that these catalysts were able to cause carbon chain growth as well as C—C cleavage. A preliminary techno-economic feasibility of using petcoke/catalyst to produce a CO-rich syngas product was completed and showed significant economic promise. Testing of the different catalyst families demonstrated that Catalyst A was able to stably produce 5 sccm of ethylene/gram of catalyst at 900°C for one hour. For dry methane reforming, our Catalyst 4 was able to achieve production rates of > 10 sccm of CO and > 3 sccm of H2 per gram of catalyst at 600°C and 350 psig. Based on these developments, the potential for CO 2 utilization in the production of large volume commodity chemicals is very promising.

10 SYNTHETIC FUELS↗

Nanoparticle Technology for Biorefinery of Non-Food Source Feedstocks

The goal of this proposed work is to develop and optimize the synthesis of mesoporous nanoparticle materials that are able to selectively sequester fatty acids from hexane extracts from algae, and to catalyze their transformation, as well as waste oils, into biodiesel. The project involves studies of the interactions between the functionalized MSN surface and the sequestering molecules. We investigate the mechanisms of selective extraction of fatty acids and conversion of triglycerides and fatty acids into biodiesel by the produced nanoparticles. This knowledge is used to further improve the properties of the mesoporous nanoparticle materials for both tasks. Furthermore, we investigate the strategies for scaling the synthesis of the catalytic nanomaterials up from the current pilot plant scale to industrial level, such that the biodiesel obtained with this technology can successfully compete with food crop-based biodiesel and petroleum diesel.

09 BIOMASS FUELS↗

Determination of the Economic Viability & Technical Feasibility of Commercial Jatropha Curcas Production for Generation of Jatropha oil as Bio-Fuel Feedstock from Wasteland: Final Technical Report on Life Cycle Impact Assessment of Jatropha Cultivation

Ever since it was demonstrated that Jatropha seed oil could be converted into a world class biodiesel and could run in unmodified stationary and mobile diesel engines with simultaneous reduction in emissions, it caught the attention of the world. The capability to grow this crop on wastelands added to its attractiveness. However, the single biggest challenge came in the form of the availability of adequate feed stock in the form of the Jatropha fruit. Adequacy of feed stock can only be possible if large plantations are cultivated and produce enough fruit. The people, world over, jumped into Jatropha cultivation without heeding to the need to first ensure quality germplasm and understand the agronomic requirements of the plants. As a result many plantations failed to give the required yield. CSIR-CSMCRI had been researching Jatropha and had an end-to-end approach, i.e., it developed the best technology to prepare biodiesel and also worked towards the practical problems that it envisaged to be important for raising Jatropha productivity. It focused only on cultivation on wastelands as this was the only practical strategy, given the limited arable land India has and the risk of food security for the burgeoning population. While working in this direction, the Institute zeroed-in on a few germplasm, which gave consistently higher seed yield over several years. These germplasm were clonally propagated in large numbers to be raised in experimental plantations at different geographical locations in India. Many agronomic practices were developed as a part of these different projects. It was at this juncture that General Motors and the U.S. Department of Energy joined hands with CSIR-CSMCRI to further the work on Jatropha. A center of expertise for Jatropha was established and work was initiated to further refine the understanding regarding the best practices. Efforts were to be made to generate primary data, hitherto unavailable for wastelands, on which life cycle assessment studies were to be performed as a part of the project.

09 BIOMASS FUELS↗

Self-deconstructing algae biomass as feedstock for transportation fuels

The potential for producing biofuels from algae has generated much excitement based on projections of large oil yields with relatively little land use. However, numerous technical challenges remain for achieving market parity with conventional non-renewable liquid fuel sources. Among these challenges, the energy intensive requirements of traditional cell rupture, lipid extraction, and residuals fractioning of microalgae biomass have posed significant challenges to the nascent field of algal biotechnology. Our novel approach to address these problems was to employ low cost solution-state methods and biochemical engineering to eliminate the need for extensive hardware and energy intensive methods for cell rupture, carbohydrate and protein solubilization and hydrolysis, and fuel product recovery using consolidated bioprocessing strategies. The outcome of the biochemical deconstruction and conversion process consists of an emulsion of algal lipids and mixed alcohol products from carbohydrate and protein fermentation for co-extraction or in situ transesterification.

09 BIOMASS FUELS↗

Submission of FeCrAl Feedstock for Support of AFC ATR-2 Irradiations

The Advanced Test Reactor (ATR) is currently being used to test accident tolerant fuel (ATF) forms destined for commercial nuclear power plant deployment. One irradiation program using the ATR for ATF concepts, Accident Tolerant Fuel-2 (ATF-2), is a water loop irradiation test using miniaturized fuel pins as test articles. This complicated testing configuration requires a series of pre-test experiments and verification including a flowing loop autoclave test and a sensor qualification test (SQT) prior to full test train deployment within the ATR. In support of the ATF-2 irradiation program, Oak Ridge National Laboratory (ORNL) has supplied two different Generation II FeCrAl alloys in rod stock form to Idaho National Laboratory (INL). These rods will be machined into dummy pins for deployment in the autoclave test and SQT. Post-test analysis of the dummy pins will provide initial insight into the performance of Generation II FeCrAl alloys in the ATF-2 irradiation experiment as well as within a commercial nuclear reactor.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Enhanced Mixed Feedstock Processing Using Ionic Liquids

Biomass pretreatment using certain ionic liquids (ILs) is very efficient, generally producing a substrate that is amenable to saccharification with fermentable sugar yields approaching theoretical limits. Although promising, several challenges must be addressed before IL pretreatment technology becomes commercially viable. Once of the most significant challenges is the affordable and scalable recovery and recycle or the IL itself. Pervaporation is a highly selective and scalable membrane separation process for quantitatively recovering volatile solutes or solvents directly from non-volatile solvents that could prove more versatile for IL dehydration than traditional solvent extraction processes, as well as efficient and energetically more advantageous than standard evaporative techniques. In this study we evaluated a commercially available pervaporation system for IL dehydration and recycling as part of an integrated IL pretreatment process using 1-ethyl-3-methylimidazolium acetate ([C2C1Im][OAc]) that has been proven to be very effective as a biomass pretreatment solvent. We demonstrate that >99.9 wt% [C2C1Im][OAc] can be recovered from aqueous solution and recycled at least five times. A preliminary techno-economic analysis validated the promising role of pervaporation in improving overall biorefinery process economics, especially in the case where other IL recovery technologies might lead to significant losses. These findings establish the foundation for further development of pervaporation as an effective method of recovering and recycling ILs using a commercially viable process technology.

09 BIOMASS FUELS↗

Final Technical Report: Tandem and Bimetallic Catalysts for Oxidative Dehydrogenation of Light Hydrocarbon with Renewable Feedstock

An estimated 490 million metric tons of lignocellulosic biomass is available annually from U.S. agriculture and forestry. With continuing concerns over greenhouse gas emission, the development of efficient catalytic processes for conversion of biomass derived compounds is an important area of research. Since carbohydrates and polyols are rich in oxygen, approximately one oxygen atom per carbon, removal of hydroxyl groups via deoxygenation is needed. The necessary hydrogen required for hydrodeoxygenation (HDO) would either come from reforming biomass itself or from steam reforming of natural gas. Both processes contribute to global CO2 emission. The hope is that eventually renewable sources such as wind and solar for hydrogen production will become more viable and economic in the future. In the meantime, unconventional natural gas production in North America has boomed. As a result, light hydrocarbons present an opportunity when coupled with biomass derived oxygenates to generate valuable products from both streams without co-production of carbon dioxide. This concept is the focus of our current funding period. The objective of the project requires coupling two different types of catalysis, HDO and dehydrogenation. Our hypothesis was formulated around our success in establishing oxorhenium catalysts for polyol HDO reactions and known literature precedence for the use of iridium hydrides in alkane dehydrogenation. To examine our hypothesis we set out to investigate the reaction chemistry of binuclear complexes of oxorhenium and iridium hydride.

09 BIOMASS FUELS↗

Development of Bio-Oil Commodity Fuel as a Refinery Feedstock from High Impact Algae Biomass

A two-stage hydrothermal liquefaction (HTL) process was developed to 1) reduce nitrogen levels in algal oil, 2) generate a nitrogen rich stream with limited inhibitors for recycle and algae cultivation, and 3) improve downstream catalytic hydrodenitrogenation and hydrodeoxygenation of the algal oil to refinery intermediates. In the first stage, low temperature HTL was conducted at 125, 175, and 225°C at holding times ranging from 1 to 30 min (time at reaction temperature). A consortium of three algal strains, namely Chlorella sorokiniana, Chlorella minutissima, and Scenedesmus bijuga were used to grow and harvest biomass in a raceway system – this consortium is called the UGA Raceway strain throughout the report. Subsequent analysis of the final harvested product indicated that only two strains predominated in the final harvest - Chlorella sorokiniana and Scenedesmus bijuga. Two additional strains representing a high protein (Spirulina platensis) and high lipid algae (Nannochloropsis) strains were also used in this study. These strains were purchased from suppliers. S. platensis biomass was provided by Earthrise Nutritionals LLC (Calipatria, CA) in dry powder form with defined properties, and was stored in airtight packages at 4°C prior to use. A Nannochloropsis paste from Reed Mariculture was purchased and used in the two-stage HTL/HDO experiments. The solids and liquids from this low temperature HTL pretreatment step were separated and analyzed, leading to the following conclusions. Overall, these results indicate that low temperature HTL (200-250°C) at short residence times (5-15 min) can be used to lyse algae cells and remove/separate protein and nitrogen before subsequent higher temperature HTL (for lipid and other polymer hydrolysis) and HDO. The significant reduction in nitrogen when coupled with low protein/high lipid algae cultivation methods at scale could significantly improve downstream catalytic HDO results. However, significant barriers and knowledge gaps exist that must be overcome and understood. The ability of the separated protein/nitrogen rich aqueous stream to support algae cultivation needs to be verified (and the kinetics of growth measured). The kinetics of algae hydrothermal liquefaction on a mechanistic basis needs to be measured and understood. A better understanding of Maillard reactions during algae HTL is needed. And the impact of Maillard reaction products and incompletely hydrolyzed cell wall components on catalyst deactivation during HDO needs to be understood. Finally, an inexpensive HDO process and associated catalyst capable of converting the algal oil to hydrocarbons needs to be developed.

09 BIOMASS FUELS↗

Functional Manipulation of Root Endophyte Populations for Feedstock Improvement- Final Report

This study provides a systemic analysis of the influence of the abiotic environment on the assembly of plant microbiomes. We show that under controlled conditions, community assembly cues are robust and predictable across multiple abiotic gradients. Plant colonization patterns are largely driven by phylogeny, and colonization phenotypes are ubiquitous across different specimens of the same phylogenetic class. Subsets of the full synthetic community were shown to induce different root morphologies, and the morphology observed with the full community is an outcome of epistasis between two functional guilds.

09 BIOMASS FUELS↗

Feedstock Interface Fy2017 Q3 Report

This report summarized the results obtained in FY2017 Q3 of a collaborative effort between researchers at NREL, PNNL, and INL to develop rapid screening methods and models to predict the fact pyrolysis conversion performance of a range of biomass materials.

09 BIOMASS FUELS↗

2016 Billion-Ton Report: Advancing Domestic Resources for a Thriving Bioeconomy, Volume 1: Economic Availability of Feedstocks

Consumption of renewable energy in the United States is the highest in history, contributing to energy security, greenhouse gas reductions, and other social, economic, and environmental benefits. The largest single source of renewable energy is biomass, representing 3.9 quadrillion of 9.6 quadrillion British thermal units (Btu) in 2015 (EIA 2016). Biomass includes agricultural and forestry resources, municipal solid waste (MSW), and algae. For more than a decade, the U.S. Department of Energy (DOE) has been quantifying the potential of U.S. biomass resources, under biophysical and economic constraints, for production of renewable energy and bioproducts. The 2016 Billion-Ton Report: Advancing Domestic Resources for a Thriving Bioeconomy (BT16) evaluates the most recent estimates of potential biomass that could be available for new industrial uses in the future. BT16 consists of two volumes: Volume 1 (this volume) focuses on resource analysis—projecting biomass potentially available at specified prices. Volume 2 evaluates changes in environmental sustainability indicators— water quality and quantity, greenhouse gas emissions, air quality, soil organic carbon, and biodiversity—associated with select production scenarios in volume 1. The following is a summary of BT16 , volume 1.

09 BIOMASS FUELS↗

Regional Algal Feedstock Testebed (RAFT) Final Report

The RAFT project completed detailed characterization of 12 twelve potential production strains and extensively tested 3 the three best strains in long term seasonal cultivation trials. A total of x 272 cultivation experiments were completed at the three outdoor testbed locations as part of long term cultivation trials conducted over a three year period. The cultivation experiments tested various harvest strategies, crop protection strategies, and seasonal effects along with strain rotation strategies. A sensor, that continuously monitors cell density, was developed and a patent application was submitted. Models were develop and validated for predicting strain performance, determining biomass productivity, evaluating cultivation system design and operations, and evaluating large scale production scenarios. A detailed data base was established for the long term cultivation trials with discrete data from the x 272 testbed cultivation experiments. This data base will be maintained at the University of Arizona https://raft.arizona.edu/cultivation-data/ for public access and continued academic evaluations.

09 BIOMASS FUELS↗