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At least 667 records · Page 37

Combined bending-torsion fatigue reliability of AISI 4340 steel shafting with K sub t = 2.34

Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. Six-inch long, AISI 4340 steel, grooved specimens with a stress concentration factor of 2.34 and R sub C 35/40 hardness were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effect of the groove and of the various combined bending-torsion loads on the S-N and Goodman diagrams are determined. Three design applications are presented. The third one illustrates the weight savings that may be achieved by designing for reliability.

Kececioglu, D.↗

Proof Test Diagrams for a Lithia-Alumina-Silica Glass-Ceramic

The glass-ceramic (Zerodur, Schott Glaswerke, Mainz, Germany) contains 70% to 78% by weight crystalline phase of high-quartz structure with a mean crystal size of 50-55 nm. The vitreous phase has a positive thermal expansion coefficient which is practically balanced by the negative coefficient of the crystalline phase. This results in a material which can maintain longitudinal stability during thermal cycling. This was one of the reasons for its choice as the material for the grazing incidence mirrors for the Chandra X-Ray Facility. Brittle materials such as glass and glass-ceramics which exhibit slow crack growth and subsequent fast fracture to failure exhibit a time dependence in strength. The decrease in strength for a constant applied load is known as static fatigue. In many cases, environment plays a major role in the material lifetime. It has been shown for silicate glasses that crack velocity will increase as the amount of water vapor in the environment surface finish and rate of loading. A rough surface finish leads to a lower tensile strength than for an optically polished surface. The strength of glass is observed in general to increase with increasing load rate. This phenomena is known as dynamic fatigue. This was observed for Zerodur by Tucker and Gent and Tucker in previous dynamic fatigue studies, in which lifetimes were obtained. All of the above named factors need to be considered when glass is to be used in load bearing applications.

Tucker, Dennis S.↗

Theoretical study of stress concentrations at circular holes and inclusions in strain hardening materials.

Nonlinear boundary value problems of an infinite elastic-plastic plate with a circular hole subjected to pure tension and pure shear at infinity are solved by a method involving Fourier series and finite difference. On the basis of these solutions, the validity of Neuber's relationship between the stress and strain concentration factors for the plane stress problems is examined and a generalized Stowell formula for the stress concentration factor is proposed for problems in which the applied loading may be pure shear as well as pure tension and, furthermore, other stress states. By the same method of solution, the stress distributions around a rigid circular cylindrical inclusion embedded in an infinite rigid-plastic matrix subjected to uniform transverse pure shear and tension are obtained.

Huang, W. C.↗

Effect of timed secondary-air injection on automotive emissions

A single cylinder of an automotive V-8 engine was fitted with an electronically timed system for the pulsed injection of secondary air. A straight-tube exhaust minimized any mixing other than that produced by secondary-air pulsing. The device was operated over a range of engine loads and speeds. Effects attributable to secondary-air pulsing were found, but emission levels were generally no better than using the engine's own injection system. Under nontypical fast-idle, no-load conditions, emission levels were reduced by roughly a factor of 2.

Coffin, K. P.↗

Bonded half planes containing an arbitrarily oriented crack

The plane elastostatic problem for two bonded half planes containing an arbitrarily oriented crack in the neighborhood of the interface is considered. Using Mellin transforms, the problem is formulated as a system of singular integral equations. The equations are solved for various crack orientations, material combinations, and external loads. The numerical results given include the stress intensity factors, tHe strain energy release rates, and tHe probable cleavage angles giving the direction of crack propagation.

Erdogan, F.↗

Study of fuel cell thermal control systems for advanced missions.

This study evaluated many heat rejection and thermal control concepts which could be applied to fuel cells for long term (600 hours) orbital and lunar surface missions. The concepts considered several types of radiators which utilized pumped gas, liquid and two phase working fluids and incorporated solid conduction fins as well as heat pipe (vapor chamber) fins. The comparison of the concepts was based on weight, area and other factors such as standby power, ability to accommodate heat load variation, control complexity, and meteoroid survival capability. A design selection matrix was established and an optimum (primary) and an alternate (secondary) heat rejection concept was chosen. Heat rejection techniques utilizing self-controlled heat pipe radiators dominate the results.

Caputo, R. S.↗

Effect of Low Velocity Impact Damage on the Compressive Strength of Graphite/Epoxy Hat-Stiffened Panels

Low velocity impact damage on the compressive strength of graphite/epoxy hat stiffened panels is studied. Fourteen panels, representative of minimum-mass designs for two compression load levels were tested. Eight panels were damaged by impact and the effect on compressive strength was evaluated by comparing the results with data for undamaged panels. The impact tests consisted of firing 1.27 cm diameter aluminum projectiles normal to the plane of the panel at a velocity of approximately 55 m/sec to simulate impact from runway debris. The results of this investigation indicate that impact damage in the panels designed for 0.53 MN/m was contained locally and the damaged panels were capable of carrying the design load. The panels designed for 1.58 MN/m failed between 50 and 58 percent of the design load due to impact damage in the high axial stiffness region. The extent of damage in the high axial stiffness region of both panel designs increased with the magnitude of applied axial load. Damage in this region was the most significant factor in reducing panel strength. Limited damage that was not visually detectable reduced ultimate strength as much as extensive visible damage.

Rhodes, M. D.↗

Preliminary results of steady state characterization of near term electric vehicle breadboard propulsion system

The steady state test results on a breadboard version of the General Electric Near Term Electric Vehicle (ETV-1) are discussed. The breadboard was built using exact duplicate vehicle propulsion system components with few exceptions. Full instrumentation was provided to measure individual component efficiencies. Tests were conducted on a 50 hp dynamometer in a road load simulator facility. Characterization of the propulsion system over the lower half of the speed-torque operating range has shown the system efficiency to be composed of a predominant motor loss plus a speed dependent transaxle loss. At the lower speeds with normal road loads the armature chopper loss is also a significant factor. At the conditions corresponding to a cycle for which the vehicle system was specifically designed, the efficiencies are near optimum.

Sargent, N. B.↗

Green's function for a crack emanating from a circular hole in an infinite sheet

Stress-intensity factors, K/I/ and K/II/, are obtained for a point loaded crack emanating from a circular hole in an infinite plate. A series approach and the Muskhelishvili formulation in the two-dimensional theory of elasticity are used to derive the solution. The applicability of the solution is demonstrated by using it as a Green's function to obtain K/I/ and K/II/ and the case of (1) biaxial tension of an infinite plate and (2) bending of a wide strip.

Shivakumar, V.↗

Review of factors that influence fretting wear

An assessment is made of presently obtained as well as published results in order to characterize the effects of contact conditions, environmental conditions, and material properties and behavior on fretting wear. The importance of material properties is discussed on the basis of interaction with other factors during fretting. While the isolated effect of contact load, fretting amplitude, temperature and atmosphere have been well explored, especially for the case mild steel, a deficiency is noted in studies of the effects of contact geometry and relative humidity, as well as the interaction of various fretting parameters.

Bill, R. C.↗

Antiwear Additive Mechanisms in Sliding Contacts

The possible mechanisms associated with wear in a sliding contact and how an oil and antiwear additive can mitigate wear or prevent catastropic seizure of the contacting parts was examined. The various load and temperature regimes are examined and the mechanisms which are predominant under these conditions are determined. The critical mechanism(s) depend on the test parameters, particularly load and temperature, although sliding speed is also a factor. Different ways to improve the efficiency of antiwear additives are suggested.

Baldwin, B. A.↗

A comparison of several methods of calculating fracture toughness from composite laminate test data

Critical fracture toughness was determined by two different techniques for graphite/epoxy laminates of three stacking sequences and several thicknesses. Critical fracture toughness was determined by a finite element stress analysis of a center-cracked tension specimen which yielded the stress intensity factor as a function of specimen thickness and applied load. As an alternative approach the critical strain energy release rate was determined from the compliance calibration technique. Test results from both procedures are compared and discussed.

Harris, C. E.↗

Load-deflection tests and computer analyses of a high-precision adhesive-bonded antenna reflector panel

New adhesive-bonded panels are being investigated as a part of an effort to extend and upgrade the 64-m to a 70-m antenna network. Load-deflection tests were conducted on a sample high-precision adhesive-bonded panel for comparison with design criteria. Two computerized structural models were developed in order to predict the deformation patterns under different types of distributed and concentrated loadings. The main purpose was to obtain empirical stiffness factors for the slit beams and girders in the panel structure. With determination and use of the empirical stiffness factors, there is a good agreement between the theoretically predicted deflections and the test measurements. It was also found that the new bonded panels satisfy the stringent design specifications and surface tolerance bounds.

Chian, C. T.↗

Laser velocimeter measurements in shrouded and unshrouded radial flow pump impellers

Shrouded and unshrouded versions of a four-vaned radial flow impeller with a design flow coefficient of 0.063 were tested in a volute pump using a two-component frequency-shifted laser velocimeter. Velocity profiles were measured at six flow rates and at four radial and six circumferential positions in the volute. The variations of the velocity from blade to blade and in the axial direction were measured and are presented. A passage vortex caused by tip leakage and relative casing wall velocity was found in the unshrouded impeller. The tip leakage did not accumulate in the suction wake region; the suction wake region was only 30 to 50 percent as large in the unshrouded impeller as compared to the shrouded impeller. The slip was 30 percent higher in the unshrouded impeller and the variation of slip with flow rate is presented. At no measured position in the impellers did the slip factor reach unity; the closest approach was 0.90. Reverse loadings of the vanes at outer radii were found for flow rates below the impeller/volute matching point for both impellers.

Hamkins, C. P.↗

Droplet Core Nuclear Rocket (DCNR)

The most basic design feature of the droplet core nuclear reactor is to spray liquid uranium into the core in the form of droplets on the order of five to ten microns in size, to bring the reactor to critical conditions. The liquid uranium fuel ejector is driven by hydrogen, and more hydrogen is injected from the side of the reactor to about one and a half meters from the top. High temperature hydrogen is expanded through a nozzle to produce thrust. The hydrogen pressure in the system can be somewhere between 50 and 500 atmospheres; the higher pressure is more desirable. In the lower core region, hydrogen is tangentially injected to serve two purposes: (1) to provide a swirling flow to protect the wall from impingement of hot uranium droplets: (2) to generate a vortex flow that can be used for fuel separation. The reactor is designed to maximize the energy generation in the upper region of the core. The system can result in and Isp of 2000 per second, and a thrust-to-weight ratio of 1.6 for the shielded reactor. The nuclear engine system can reduce the Mars mission duration to less than 200 days. It can reduce the hydrogen consumption by a factor of 2 to 3, which reduces the hydrogen load by about 130 to 150 metric tons.

Anghaie, Samim↗

The calculated effect of various hydrodynamic and aerodynamic factors on the take-off of a large flying boat

Report presents the results of an investigation made to determine the influence of various factors on the take-off performance of a hypothetical large flying boat by means of take-off calculations. The factors varied in the calculations were size of hull (load coefficient), wing setting, trim, deflection of flap, wing loading, aspect ratio, and parasite drag. The take-off times and distances were calculated to the stalling speeds and the performance above these speeds was separately studied to determine piloting technique for optimum take-off.

Olson, R E↗

Increase in the maximum lift of an airplane wing due to a sudden increase in its effective angle of attack resulting from a gust

Wind-tunnel tests are described, in which the angle of attack of a wing model was suddenly increased (producing the effect of a vertical gust) and the resulting forces were measured. It was found that the maximum lift coefficient increases in proportion to the rate of increase in the angle of attack. This fact is important for the determination of the gust stresses of airplanes with low wing loading. The results of the calculation of the corrective factor are given for a high-performance glider and a light sport plane of conventional type.

Kramer, Max↗

Fatigue life and crack growth prediction methodology

This paper reviews the capabilities of a plasticity-induced crack-closure model and life-prediction code to predict fatigue crack growth and fatigue lives of metallic materials. Crack-tip constraint factors, to account for three-dimensional effects, were selected to correlate large-crack growth rate data as a function of the effective stress-intensity factor range (Delta K(sub eff)) under constant amplitude loading. Some modifications to the Delta K(sub eff)-rate relations were needed in the near threshold regime to fit small-crackgrowth rate behavior and endurance limits. The model was then used to calculate small- and large-crack growth rates, and in some cases total fatigue lives, for several aluminum and titanium alloys under constant-amplitude, variable-amplitude, and spectrum loading. Fatigue lives were calculated using the crack-growth relations and microstructural features like those that initiated cracks. Results from the tests and analyses agreed well.

Newman, J. C., Jr.↗