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At least 667 records · Page 37

Individual-blade-control research in the MIT VTOL Technology Laboratory 1977-1985

A new, advanced system for active control of helicopters and its application to the solution of rotor aerodynamic and aeroelastic problems is described. Each blade is individually controlled in the rotating frame over a wide range of frequencies. Application of the system to gust alleviation, attitude stabilization, vibration alleviation, blade lag damping augmentation, stall flutter suppression, blade flapping stabilization, stall alleviation, and performance enhancement is outlined. The effectiveness of the system in achieving most of these applications is demonstrated by experimental results from wind tunnel tests of a model helicopter rotor with individual blade control. The feasibility of achieving many or all of the applications of individual blade control using the conventional helicopter swash plate is demonstrated, and the necessary control laws are presented.

Ham, N. D.↗

The effect of limiting aerodynamic and structural coupling in models of mistuned bladed disk vibration

A model has been developed for studying the effect of mistuning on bladed disk vibration which has the unique feature that the extent of aerodynamic and structural interaction which it simulates can be readily varied from full coupling of all blades on the disk to coupling of each blade with only its nearest neighbors. Simulations utilizing the resulting algorithm show that limited coupling models may be used to predict the statistical distribution of blade amplitudes that characterizes the mistuning effect, which in turn determines stage durability. This approach is used to study the effect of changing various system parameters on amplitude scatter. Gas density, the number of blades on the disk, disk stiffness, and the engine order of the excitation are considered. The results are used to draw some conclusions about how to improve laboratory tests and component design.

Basu, P.↗

Surface pressure measurement during low speed two-dimensional blade-vortex interaction

Unsteady blade surface pressures were measured during two-dimensional blade-vortex interaction. A periodically generated vortex filament interacted with a blade model instrumented over the first 20 percent of the blade surface. Analysis of data confirm the leading edge nature of BVI and show the amplitude of the interaction to be a strong function of blade-to-vortex spacing. Lift perturbation time histories were computed and are used to examine details of the encounter process.

Booth, E. R., Jr.↗

STAEBL: Structural tailoring of engine blades, phase 2

The Structural Tailoring of Engine Blades (STAEBL) program was initiated at NASA Lewis Research Center in 1980 to introduce optimal structural tailoring into the design process for aircraft gas turbine engine blades. The standard procedure for blade design is highly iterative with the engineer directly providing most of the decisions that control the design process. The goal of the STAEBL program has been to develop an automated approach to generate structurally optimal blade designs. The program has evolved as a three-phase effort with the developmental work being performed contractually by Pratt & Whitney Aircraft. Phase 1 was intended as a proof of concept in which two fan blades were structurally tailored to meet a full set of structural design constraints while minimizing DOC+I (direct operating cost plus interest) for a representative aircraft. This phase was successfully completed and was reported in reference 1 and 2. Phase 2 has recently been completed and is the basis for this discussion. During this phase, three tasks were accomplished: (1) a nonproprietary structural tailoring computer code was developed; (2) a dedicated approximate finite-element analysis was developed; and (3) an approximate large-deflection analysis was developed to assess local foreign object damage. Phase 3 is just beginning and is designed to incorporated aerodynamic analyses directly into the structural tailoring system in order to relax current geometric constraints.

Hirschbein, M. S.↗

Application of higher harmonic blade feathering on the OH-6A helicopter for vibration reduction

The design, implementation, and flight test results of higher harmonic blade feathering for vibration reduction on the OH-6A helicopter are described. The higher harmonic control (HHC) system superimposes fourth harmonic inputs upon the stationary swashplate. These inputs are transformed into 3P, 4P and 5P blade feathering angles. This results in modified blade loads and reduced fuselage vibrations. The primary elements of this adaptive vibration suppression system are: (1) acceleration transducers sensing the vibratory response of the fuselage; (2) a higher harmonic blade pitch actuator system; (3) a flightworthy microcomputer, incorporating the algorithm for reducing vibrations, and (4) a signal conditioning system, interfacing between the sensors, the microcomputer and the HHC actuators. The program consisted of three distinct phases. First, the HHC system was designed and implemented on the MDHC OH-6A helicopter. Then, the open loop, or manual controlled, flight tests were performed, and finally, the closed loop adaptive control system was tested. In 1983, one portion of the closed loop testing was performed, and in 1984, additional closed loop tests were conducted with improved software. With the HHC system engaged, the 4P pilot seat vibration levels were significantly lower than the baseline ON-6A levels. Moreover, the system did not adversely affect blade loads or helicopter performance. In conclusion, this successful proof of concept project demonstrated HHC to be a viable vibration suppression mechanism.

Straub, F. K.↗

Oxide-dispersion-strengthened turbine blades, volume 1

The objective of Project 4 was to develop a high-temperature, uncooled gas turbine blade using MA6000 alloy. The program objectives were achieved. Production scale up of the MA6000 alloy was achieved with a fair degree of tolerance to nonoptimum processing. The blade manufacturing process was also optimized. The mechanical, environmental, and physical property evaluations of MA6000 were conducted. The ultimate tensile strength, to about 704 C (130 F), is higher than DS MAR-M 247 but with a corresponding lower tensile elongation. Also, above 982 C (180 F) MA6000 tensile strength does not decrease as rapidly as MAR-M 247 because the ODS mechanism still remains active. Based on oxidation resistance and diffusional stability considerations, NiCrAlY coatings are recommended. CoCrAly coating should be applied on top of a thin NiCrAlY coating. Vibration tests, whirlpit tests, and a high-rotor-rig test were conducted to ensure successful completion of the engine test of the MA6000 TFE731 high pressure turbine blades. The results of these tests were acceptable. In production quantities, the cost of the Project 4 MA6000 blade is estimated to be about twice that of a cast DS MAR-M 247 blade.

Millan, P. P., Jr.↗

SSME blade damper technology

Before 1975 turbine blade damper designs were based on experience and very simple mathematical models. Failure of the dampers to perform as expected showed the need to gain a better understanding of the physical mechanism of friction dampers. Over the last 10 years research on friction dampers for aeronautical propulsion systems has resulted in methods to optimize damper designs. The first-stage turbine blades on the Space Shuttle Main Engine (SSME) high-pressure oxygen pump have experienced cracking problems due to excessive vibration. A solution is to incorporate a well-designed friction dampers to attenuate blade vibration. The subject study, a cooperative effort between NASA Lewis and Carnegie-Mellon University, represents an application of recently developed friction damper technology to the SSME high-pressure oxygen turbopump. The major emphasis was the contractor's design known as the two-piece damper. Damping occurs at the frictional interface between the top half of the damper and the underside of the platforms of the adjacent blades. The lower half of the damper is an air seal to retard airflow in the volume between blade necks.

Kielb, Robert E.↗

The spectral characteristics of rotor blade-vortex interaction noise - Experimental and mathematical results

The BVI impulsive content of a rotor acoustic signal is shown to appear in the mid-frequency range of the power spectrum, between the fifth and thirtieth harmonics of the blade passage frequency, concentrated at the harmonics of the blade passage frequency. These harmonics exhibit a humped or scalloped shape in this mid-frequency spectral region. Increased energy at the harmonics of the shaft frequency appears when the BVI impulsive content demonstrates unsteadiness and blade-to-blade differences in the time domain. A mathematical model of a generalized BVI acoustic signal and its power spectrum shows that the power spectrum is scalloped and filtered by a comb function. The spectrum amplitude is defined by the impulse amplitude and emission time. The scalloping of the spectrum is related to the emission time of the impulse itself, and the spacing of the comb function is related to the repetition time (period) of the impulse. The decay rate of the spectral humps is governed by the inverse of frequency squared. The mathematical model validates the characteristics observed in the data and verify that these characteristics are due to blade-vortex interaction activity.

Martin, Ruth M.↗

Prediction of blade stresses due to gust loading

An analysis is developed for investigating the response of a rotor-fuselage system in a three-dimensional gust field wherein the gust velocity conponents can have arbitrary variation in space and time. Each rotor blade undergoes flap bending, lag bending and torsional deflections. The blades are divided into beam elements and each element consists of fifteen nodal degrees of freedom. Quasi-steady strip theory is used to obtain the aerodynamic loads. Unsteady aerodynamic effects are introduced through dynamic inflow modeling. Dynamic stall and reverse flow effects are also included. The fuselage is allowed five degrees of freedom: vertical, longitudinal, lateral, pitch and roll motions. The gust response equations are linearized about the vehicle trim state and the blade steady-state deflected position, and then solved by time integration. The blade bending moments, which determine blade stresses, are evaluated using the force summation technique. Systematic studies are made to identify the importance of several parameters including dynamic stall, forward speed, lag stiffness, gust profile, gust penetration rate and gust velocity direction.

Bir, Gunjit↗

Dynamic characteristics of the national full-scale aerodynamic complex drive fan blades

An extensive experimental test program was conducted to define the dynamic characteristics of the newly installed fan blades of the NASA Ames 40- by 80-/80- by 120-Foot Wind Tunnel. The tests were intended to substantiate the blade design and manufacturing process, verify installation integrity, and guarantee safe fan-drive operation. The program included a shake test of each fan blade after installation and before operation as well as the monitoring of blade strain levels during initial operation. Structural characteristics, as determined by the shake test, include the modal frequency and damping values for elastic bending and torsion modes between 5 and 130 Hz. Operational testing defined the maximum and oscillatory blade-bending strains throughout the drive-system operational envelope. Results are presented for the shake test and initial operation of the 40- by 80-Foot Wind Tunnel circuit.

Peterson, Randall L.↗

Helicopter individual-blade-control research at MIT 1977-1985

A new advanced system for active control of helicopters and its application to the solution of rotor aerodynamic and aeroelastic problems is described. Each blade is individually controlled in the rotating frame over a wide range of frequencies. Application of the system to gust alleviation, attitude stabilization, vibration alleviation, blade lag damping augmentation, stall flutter suppression, blade flapping stabilization, stall alleviation, and performance enhancement is outlined. The effectiveness of the system in achieving most of these applications is demonstrated by experimental results from wind tunnel tests of a model helicopter rotor with individual blade control. The feasibility of achieving many or all of the applications of individual blade control using the conventional helicopter swash plate is demonstrated, and the necessary control laws are presented.

Ham, Norman D.↗

Unsteady heat transfer in turbine blade ducts: Focus on combustor sources

Thermal waves generated by either turbine rotor blades cutting through nonuniform combustor temperature fields or unsteady burning could lead to thermal fatigue cracking in the blades. To determine the magnitude of the thermal oscillation in blades with complex shapes and material compositions, a finite element Galerkin formulation has been developed to study combustor generated thermal wave propagation in a model two-dimensional duct with a uniform plug flow profile. The reflection and transmission of the thermal waves at the entrance and exit boundaries are determined by coupling the finite element solutions at the entrance and exit to the eigenfunctions of an infinitely long adiabatic duct. Example solutions are presented. In general, thermal wave propagation from an air passage into a metallic blade wall is small and not a problem. However, if a thermal barrier coating is applied to a metallic surface under conditions of a high heat transfer, a good impedance match is obtained and a significant portion of the thermal wave can pass into the blade material.

Baumeister, Kenneth J.↗

Minimum weight design of rectangular and tapered helicopter rotor blades with frequency constraints

The minimum weight design of a helicopter rotor blade subject to constraints on coupled flap-lag natural frequencies has been studied. A constraint has also been imposed on the minimum value of the autorotational inertia of the blade in order to ensure that it has sufficient inertia to autorotate in the case of engine failure. The program CAMRAD is used for the blade modal analysis and CONMIN is used for the optimization. In addition, a linear approximation analysis involving Taylor series expansion has been used to reduce the analysis effort. The procedure contains a sensitivity analysis which consists of analytical derivatives of the objective function and the autorotational inertia constraint and central finite difference derivatives of the frequency constraints. Optimum designs have been obtained for both rectangular and tapered blades. Design variables include taper ratio, segment weights, and box beam dimensions. It is shown that even when starting with an acceptable baseline design, a significant amount of weight reduction is possible while satisfying all the constraints for both rectangular and tapered blades.

Chattopadhyay, Aditi↗

Advancing-side directivity and retreating-side interactions of model rotor blade-vortex interaction noise

Acoustic data are presented from a 40 percent scale model of the four-bladed BO-105 helicopter main rotor, tested in a large aerodynamic wind tunnel. Rotor blade-vortex interaction (BVI) noise data in the low-speed flight range were acquired using a traversing in-flow microphone array. Acoustic results presented are used to assess the acoustic far field of BVI noise, to map the directivity and temporal characteristics of BVI impulsive noise, and to show the existence of retreating-side BVI signals. The characterics of the acoustic radiation patterns, which can often be strongly focused, are found to be very dependent on rotor operating condition. The acoustic signals exhibit multiple blade-vortex interactions per blade with broad impulsive content at lower speeds, while at higher speeds, they exhibit fewer interactions per blade, with much sharper, higher amplitude acoustic signals. Moderate-amplitude BVI acoustic signals measured under the aft retreating quadrant of the rotor are shown to originate from the retreating side of the rotor.

Martin, R. M.↗

SSME single-crystal turbine blade dynamics

A study was performrd to determine the dynamic characteristics of the Space Shuttle Main Engine high pressure fuel turbopump (HPFTP) blades made of single crystal (SC) material. The first and second stage drive turbine blades of HPFTP were examined. The nonrotating natural frequencies were determined experimentally and analytically. The experimental results of the SC second stage blade were used to verify the analytical procedures. The study examined the SC first stage blade natural frequencies with respect to crystal orientation at typical operating conditions. The SC blade dynamic response was predicted to be less than the directionally solidified base. Crystal axis orientation optimization indicated that the third mode interference will exist in any SC orientation.

Moss, Larry A.↗

Wall shear stress measurement in blade end-wall corner region

The magnitude and the direction of wall shear stress and surface pressure in the blade end-wall corner region were investigated. The measurements were obtained on a specially designed Preston tube, the tip of which could be concentrically rotated about its axis of rotation at the measurement location. The magnitude of wall shear stress in the vicinity of the corner was observed to increase significantly (170 percent) compared to its far-upstream value; the increase was consistently higher on the blade surface compared to the value on the plate surface of the blade end-wall corner. On both surfaces in the blade end-wall corner, the variation of the wall shear stress direction was found to be more predominant in the vicinity of the blade leading-edge location. The trend of the measured wall shear stress direction showed good agreement with the limiting streamline directions obtained from the flow visualization studies.

Bhargava, R.↗

The measurement of boundary layers on a compressor blade in cascade. I - A unique experimental facility

A unique cascade facility is described which makes it possible to use LDV for measuring blade boundary layer profiles. Because of the need for a laser access window, the facility cannot rely on continuous blade pack suction to achieve stable flow. Instead, a combination of tailboards and strong suction upstream of the blade pack is used to create a two-dimensional periodic flow field at a chord Reynolds number of 500,000. The distribution of the upstream suction is controlled through a complex baffling system. Details of the inlet and outlet flow are documented using five-hole pressure probes, blade static-pressure measurements, and sublimation flow visualization. Experimental data are presented on the flow field on the suction surface of the blade, the pressure surface, and near-wake flow fields.

Deutsch, Steven↗

Aeroelastic modeling of swept tip rotor blades using finite elements

A special finite element for the modeling of a swept tip rotor blade is derived. The swept tip blade undergoes moderate deflections in flap, lag and torsion. The nonlinear, partial differential equations of motion are discretized using a Galerkin finite element method. Tip sweep introduces flap-torsion and lag-axial couplings, and may lead to aeroelastic instabilities associated with frequency coalescence. When frequency coalescence does not occur, sweep is usually stabilizing. A comparison of the approximate model of a swept tip blade, using a blade with straight elastic axis and offsets of aerodynamic centers of gravity, with the exact swept tip model developed in this paper indicates that the approximate model can produce inaccurate results for the case of hingeless rotor blades.

Celi, R.↗