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At least 667 records · Page 37

Modular reflector concept study

A study was conducted to evaluate the feasibility of space erecting a 100 meter paraboloidal radio frequency reflector by joining a number of individually deployed structural modules. Three module design concepts were considered: (1) the deployable cell module (DCM); (2) the modular paraboloidal erectable truss antenna (Mod-PETA); and (3) the modular erectable truss antenna (META). With the space shuttle (STS) as the launch system, the methodology of packaging and stowing in the orbiter, and of dispensing, deploying and joining, in orbit, were studied and the necessary support equipment identified. The structural performance of the completed reflectors was evaluated and their overall operational capability and feasibility were evaluated and compared. The potential of the three concepts to maintain stable shape in the space environment was determined. Their ability to operate at radio frequencies of 1 GHz and higher was assessed assuming the reflector surface to consist of a number of flat, hexagonal facets. A parametric study was performed to determine figure degradation as a function of reflector size, flat facet size, and f/D ratio.

Vaughan, D. H.↗

Lightweight structural columns

Lightweight half-lengths of columns for truss structures are described. The columns are adapted for nestable storage and transport to facilitate fabrication of large area truss structures at a remote site and particularly adaptable for space applications.

Bush, H. G.↗

EVA assembly of large space structure element

The results of a test program to assess the potential of manned extravehicular activity (EVA) assembly of erectable space trusses are described. Seventeen tests were conducted in which six "space-weight" columns were assembled into a regular tetrahedral cell by a team of two "space"-suited test subjects. This cell represents the fundamental "element" of a tetrahedral truss structure. The tests were conducted under simulated zero-gravity conditions. Both manual and simulated remote manipulator system modes were evaluated. Articulation limits of the pressure suit and zero gravity could be accommodated by work stations with foot restraints. The results of this study have confirmed that astronaut EVA assembly of large, erectable space structures is well within man's capabilities.

Bement, L. J.↗

Recent advances in structural technology for large deployable and erectable spacecraft

Ultra-low mass deployable and erectable truss structure designs for spacecraft are identified using computerized structural sizing techniques. Extremely slender strut proportions are shown to characterize minimum mass spacecraft which are designed for Shuttle transport to orbit. Analytical results are presented which demonstrate discrete element effects using a recently developed buckling theory for periodic lattice type structures. An analysis of fabrication imperfection effects on the surface accuracy of four different antenna reflector structures is summarized. This study shows the tetrahedral truss to have the greatest potential of the structures examined for application to accurate or large reflectors. A deployable module which can be efficiently transported is identified and shown to have significant potential for application to future antenna requirements. Recent investigations of erectable structure assembly are reviewed. Initial experiments simulating astronaut assembly by extra-vehicular activity (EVA) show that a pair of astronauts can achieve assembly times of 2-5 min/strut. Studies indicate that an automated assembler can achieve times of less than 1 min/strut on an around-the-clock basis.

Bush, H. G.↗

A concept for high speed assembly of erectable space platforms

A simple, fully automatic assembler associated with the on-orbit assembly of tetrahedral truss platforms erected of graphite epoxy tapered columns is described. The assembler, which can operate either as a free flyer or attached to the Orbiter, is capable of constructing a platform from a full load of truss columns and node joints in 36 hours. The geometry of this electrically-driven machine is based on a compound parallelogram system which permits backward as well as lateral translations. Concepts have been developed for half-column assembly as well as for column and node joint insertion into the platform.

Cohan, H.↗

Sensitivity of optimum solutions to problem parameters

In an aircraft configuration optimization, the information of interest is the sensitivity of optimal block fuel consumption and wing aspect ratio and area, to variations of required range and payload. The objectives of this study are: (1) to show how the equations capable of yielding the sensitivity derivatives (the sensitivity equations) can be obtained for a constrained optimum regardless of the type of optimization algorithm that was used to arrive at the optimum point, (2) to review the solvability of the sensitivity equations and (3) to report on applications on structural optimization. Numerical examples, which demonstrate the sensitivity analysis, include a tubular column and a three-bar truss for which closed form solutions are obtained, a ten-bar truss that requires the use of a finite element analysis, and a thin-walled beam characterized by strongly nonlinear constraints for local buckling. It is concluded that a practically significant extrapolation accuracy may be obtained for a reasonably broad range of parameter changes; and that accuracy does not depend strongly on the degree of convergence of the optimum solution from which the sensitivity derivatives are obtained.

Sobieszczanski-Sobieski, J.↗

Deployable and erectable concepts for large spacecraft

The structural proportions of minimum-mass tetrahedral truss platforms designed for low earth and geosynchronous orbit are determined by means of computerized sizing techniques, taking into account multiple design requirements and constraints. Strut dimensions characterizing minimum mass designs are found to be significantly more slender than those used for conventional structural applications. It is also shown that the number of shuttle flights required by deployable trusses becomes excessive above certain critical stiffness values, and that an automated assembler can achieve rates of 1 min/strut, by comparison with 2-5 min/strut for two astronauts using manual labor.

Bush, H. G.↗

Low thermal conductance rigidizer for reducing torsional oscillations in cryogenic Dewars

A rigidizer, which provides greater rigidity against torsional oscillations, is highly resistant to radial motions, and has low thermal conductivity, has been developed to decrease vibrational levels affecting infrared detectors operated in cryostats (e.g., HD-3L Dewar) in aircraft such as NASA's Kuiper Airborne Observatory. The rigidizer is composed of two triangular elements and an intermediate support structure which joins them at the centers of their sides. The reentrant design provides a long heat path, while the triangular truss structure provides high rigidity in the horizontal plane. The structure is relatively compliant in the vertical direction, a desirable feature since the internal structure of the Dewar contracts as it cools. Rigidity in the vertical direction is provided by the neck tube. The support structure is quite compact. Several variants of the rigidizer have been fabricated, using flat sheets of G-10 fiberglass epoxy in thicknesses between 0.75-1.5 mm for the upper and lower truss assemblies, and either G-10 or stainless steel for the intermediate structure.

Harper, D. A.↗

Mobile work station concept for assembly of large space structures (zero gravity simulation tests)

The concept presented is intended to enhance astronaut assembly of truss structure that is either too large or complex to fold for efficient Shuttle delivery to orbit. The potential of augmented astronaut assembly is illustrated by applying the result of the tests to a barebones assembly of a truss structure. If this structure were assembled from the same nestable struts that were used in the Mobile Work Station assembly tests, the spacecraft would be 55 meters in diameter and consist of about 500 struts. The struts could be packaged in less than 1/2% of the Shuttle cargo bay volume and would take up approximately 3% of the mass lift capability. They could be assembled in approximately four hours. This assembly concept for erectable structures is not only feasible, but could be used to significant economic advantage by permitting the superior packaging feature of erectable structures to be exploited and thereby reduce expensive Shuttle delivery flights.

Heard, W. L., Jr.↗

Accuracy potentials for large space antenna reflectors with passive structure

Analytical results indicate that a careful selection of materials and truss design, combined with accurate manufacturing techniques, can result in very accurate surfaces for large space antennas. The purpose of this paper is to examine these relationships for various types of structural configurations. Comparisons are made of the accuracy achievable by truss- and dome-type structures for a wide range of diameter and focal length of the antenna and wavelength of the radiated signal.

Hedgepeth, J. M.↗

Design concepts for large reflector antenna structures

Practical approaches for establishing large, precise antenna reflectors in space are described. Reflector surfaces consisting of either solid panels or knitted mesh are considered. The approach using a deep articulated truss structure to support a mesh reflector is selected for detailed investigations. A new sequential deployment concept for the tetrahedral truss is explained. Good joint design is discussed, and examples are described both analytically and by means of demonstration models. The influence of curvature on the design and its vibration characteristics are investigated.

Hedgepeth, J. M.↗

SADE: A space experiment to demonstrate structural assembly

The Structural Assembly and Demonstration Experiment (SADE) demonstrates that the Shuttle is a suitable base for space construction; this includes a test of the Shuttle's control system to determine its performance when a long attached truss or beam is extended from the bay. Examples of Shuttle-related systems that will receive special attention are the RMS, the lighting system, and the crew assembly capabilities. A second purpose is to determine the extent to which the assembly results from the Neutral Buoyancy Simulator can be used to forecast the results of space assembly is determined. Finally, the SADE truss design will be validated by measuring the performance of the deployment, the special connectors, and the assembly methods.

Harrison, J. K.↗

Advanced manufacturing development of a composite empennage component for L-1011 aircraft. Phase 2: Design and analysis

The composite fin design consists of two one-piece cocured covers, two one-piece cocured spars and eleven ribs. The lower ribs are truss ribs with graphite/epoxy caps and aluminum truss members. The upper three ribs are a sandwich design with graphite/epoxy face sheets and a syntactic epoxy core. The design achieves a 27% weight saving compared to the metal box. The fastener count has been reduced from over 40,000 to less than 7000. The structural integrity of the composite fin was verified by analysis and test. The static, fail-safe and flutter analyses were completed. An extensive test program has established the material behavior under a range of conditions and critical subcomponents were tested to verify the structural concepts.

Jackson, A. C.↗

Fabrication of slender struts for deployable antennas

A procedure for manufacturing long slender graphite tubing is desired. Such tubing has considerable application in truss supported spacecraft applications. The motivation for the selection of the tubing size developed in this program is for use as struts in a NASA, Langley Research Center truss supported antenna concept. The manufacturing procedure uses the LMSC vertical winding machine. A procedure for fabricating graphite epoxy tubing with an aluminum foil inner and outer wrap was also developed. The aluminum foil provides a vapor barrier, significantly improves the thermal conductivity, and provides an excellent thermal control surface.

Bluck, R. M.↗

Component mode synthesis and large deflection vibrations of complex structures

The accuracy of the NASTRAN modal synthesis analysis was assessed by comparing it with full structure NASTRAN and nine other modal synthesis results using a nine-bay truss. A NASTRAN component mode transient response analysis was also performed on the free-free truss structure. A finite element method was developed for nonlinear vibration of beam structures subjected to harmonic excitation. Longitudinal deformation and inertia are both included in the formula. Tables show the finite element free vibration results with and without considering the effects of longitudinal deformation and inertia as well as the frequency ratios for a simply supported and a clamped beam subjected to a uniform harmonic force.

Mei, C.↗

Exhibit D modular design attitude control system study

A dynamically equivalent four body approximation of the NASTRAN finite element model supplied for hybrid deployable truss to support the digital computer simulation of the ten body model of the flexible space platform that incorporates the four body truss model were investigated. Coefficients for sensitivity of state variables of the linearized model of the three axes rotational dynamics of the prototype flexible spacecraft were generated with respect to the model's parameters. Software changes required to accommodate addition of another rigid body to the five body model of the rotational dynamics of the prototype flexible spacecraft were evaluated.

Chichester, F.↗

Geometric modeling of large space antenna deployment

A dynamic visualization of large antenna deployment was created to be used as a precursor to further analysis of the structure as it is being deployed. The configuration chosen for this investigation was a box-truss structure consisting of a large reflector 60 meters wide by 120 meters long with a 120-meter mast. The entire space structure is folded and compressed into a container 17.8 meters long by 3.75 meters in diameter for transportation to orbit by the Space Transportation System (STS). A geometric model of this structure was created using an interactive solid modeling package. The building blocks of the structure are boxes and cylinders which are put together to form elements connected by joints and hinges. The elements, joints, and hinges make up the box-truss structure. The geometric model was then passed to the MOVIE.BYU software package. The "utility" module of this program was used to manipulate the elements of the structure to represent 13 different stages of deployment. The "animate" command was then used to create a smooth sequence between stages. Each step in the sequence was recorded on magnetic tape and a short movie was produced.

Nazemetz, J.↗

Optimization of space structures

Computational methods for the design of structures for specified transient response, truss beam units with specified attached vibration absorbers, and laminates for structural components of large space structures are examined. Equations for the measurement of structural stiffness that are maximized for a specific total mass and that will reduce the structural weight are presented. A model for a cantilevered space truss beam of a specific mass and with a specified tip vibration absorber is explained. Design criteria of the laminates include minimizing the weight as well as frequency, buckling, and global stiffness constraints. Other variables include orientation of the lamina and the thickness of each layer.

Reiss, R.↗