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A presentation describing the NETL computed tomography and core flow facility, and the utilization of these facilities to examine geochemical alterations in geothermal systems constructed from repurposed oil and gas wells.
These resources describe the 3D geophysical inversion modeling of gravity data at the FORGE site near Milford, Utah. FORGE is the Frontier Observatory for Research in Geothermal Energy and the site in Utah has been selected by the U.S. Dept. of Energy for a 5-year R&D program to test technologies for the development of Engineered Geothermal Systems (EGS). 3D modelling of gravity data at the FORGE site is to help characterize the subsurface geologic framework. Specifically, modelling of gravity data in 3D, used in conjunction with rock density measurements and other subsurface geologic information can provide an independent test of an existing 3D geologic model (e.g. Witter et al., 2018). Such an exercise can be useful for reducing uncertainty in 3D geologic models (Witter et al, 2019).
Geothermal energy is a renewable, widespread, baseload energy source that has the potential to supply a large portion of the world’s energy needs. High development risk, specifically high drilling costs combined with uncertainty in subsurface flow properties, have hampered growth of geothermal energy development. One option to reduce subsurface risk is to target locations where reservoir data are already available, including sedimentary basins where there has been extensive hydrocarbon production. Sedimentary basins are widespread and often have suitable geothermal gradients. This chapter presents a low-cost methodology that can be used at the pre-drilling exploration phase of a low-temperature geothermal project to predict the location of high-productivity and low-risk reservoirs, applied to a case study of the Appalachian Basin in the eastern United States. Because only averaged reservoir data were available for analysis, the technique uses a Monte Carlo simulation of the Reservoir Flow Capacity (RFC) and Reservoir Productivity Index (RPI) for over 1800 individual reservoirs, using liquid water or supercritical carbon dioxide (sCO 2 ) as the reservoir fluid. RFC is used as an initial screening tool to identify high-priority geologic formations and reservoirs. Here our results indicate that 99% of the reservoirs in the basin are of insufficient quality for geothermal heat production with water as the assumed fluid and without using stimulation technologies associated with Enhanced Geothermal Systems (EGS). RPI is also used as an alternative metric to identify high-productivity reservoirs. When comparing the RPI results to natural gas production volumes from several selected reservoirs, the predicted RPI proves to be a good estimate of flow potential for porous reservoirs, but overestimates flow by a factor of three for fractured or vuggy reservoirs. A greater uncertainty ought to be utilized when applying the RPI equation to non-porous media, therefore we recommend utilizing the RPI metric when higher resolution data are available for analysis. This methodology can be utilized in other basins that have experienced hydrocarbon exploration and production, to highlight low-risk reservoirs or geologic formations for further geothermal development.
This report describes the results of a project to develop innovative polymer-based materials that can be injected into fractures associated with Enhanced Geothermal Systems at targeted locations away from the wellbore to modify their permeability and consequently control the resulting flowrate through the fracture and the heat exchange with the formation.
This project will create an Engineered Geothermal System (EGS) comprising two or more wells drilled to a depth of 4.25 km into superhot rock (SHR) with a temperature of 425 °C at Newberry Volcano in Central Oregon. An EGS is a manufactured heat exchanger in which water is injected in a deep injection well, or injector, to extract heat from the hot rock at depth and steam is returned to the surface in a production well, or producer, to generate electricity. In this project, the SHR EGS will be made using new methods and technologies to stimulate and connect hydraulic and natural fractures to enable multiple flow pathways between wells, allowing for optimal heat mining from the reservoir rock. The new technologies are designed to operate at rock temperatures much higher than those encountered in traditional geothermal. Following EGS completion, water will be injected into the injector well and steam extracted from the producer well in a long-term connectivity flow test demonstrating SHR reservoir evolution with time and use. Success will be measured by demonstrating the efficacy of new technologies and by producing economic quantities of steam (>40 MWth).
This dataset features petrographic, X-Ray Diffraction (XRD), and Scanning Electron Microscopy Analyses of core samples from well 16A(78)-32, which serves as the injection well for the Utah FORGE Enhanced Geothermal System (EGS) project. In addition to an overview of the analysis, the following items have been included here: images of 21 entire thin sections in plane-polarized and cross-polarized light from 16 depths, scanning electron microscope back scatter electron photomosaic maps of 21 thin sections from 16 depths, bulk XRD data from 16 depths, clay-sized XRD patterns from 16 depths, an optical petrography report, and scanning electron microscopy and energy dispersive spectroscopy analyses of eight selected samples.
Implementing enhanced geothermal systems (EGS) will require improvements in understanding stimulation of crystalline rock to create appropriate flow pathways, and the ability to effectively simulate both the stimulation and the flow and transport processes in the resulting fracture network. The US Department of Energy (DOE) is addressing these and other challenges at multiple scales. The EGS Collab project, addressed here, is performing tests and modeling at the 10 m scale. The FORGE project is performing tests at the full reservoir scale. The EGS Collab team created an underground testbed at the Sanford Underground Research Facility (SURF) in Lead, South Dakota, at a depth of approximately 1.5 km to examine hydraulic fracturing (Experiment 1). We are currently building a second testbed at SURF at a depth of about 1.25 km aimed at investigating shear stimulation (Experiment 2). In Experiment 1, we drilled eight boreholes in a well-characterized phyllite and installed geophysical sensors in six of them to create a well-instrumented testbed to allow careful monitoring of stimulation events and flow tests. Numerical simulation was used to answer key experimental design questions, to forecast fracture propagation trajectories and extents, and to analyze and evaluate results both in near-real-time and in detailed process studies. Stimulations performed in this testbed allowed quantification of processes occurring during stimulation and the examination of dynamic flow occurrences. Long-term ambient temperature and chilled water flow tests were performed in addition to many tracer tests to examine system behavior. Our second testbed, targeted at shear stimulation, is currently being built at the SURF Facility at a depth of about 1.25 km in amphibolite under a different set of stress and fracture conditions than Experiment 1.
Here, with the goal of detecting and characterizing faults and fractures in enhanced geothermal systems (EGS), a new technology involving CO 2 push-pull testing, active-source geophysical imaging, and well logging has recently been proposed. This technique takes advantage of (1) the contrasting properties of supercritical CO 2 and water which cause CO 2 to appear distinct from surrounding brine in seismic and other geophysical logging approaches, (2) the non-wetting nature of CO 2 which keeps it localized to the faults and fractures to create contrast potentially sufficient for active seismic and well-logging approaches to image faults and fracture zones at EGS sites. In this study, we evaluate the feasibility of using pressure transient monitoring during CO 2 push-pull tests to complement active seismic and wireline well logging for EGS characterization. For this purpose, we developed a 2D model of a prototypical geothermal site (Desert Peak, NV) that includes a single fault. The fault zone consists of a slip plane, fault gouge, and damage zone, and is bounded by the surrounding matrix of the country rock. Through numerical simulation using iTOUGH2, we found that the pressure transient at the monitoring wells in the fault gouge shows unique traits due to the multiphase flow conditions developed by CO 2 injection, and varies sensitively on the arrival of the CO 2 plume and the degree of CO 2 saturation. A sensitivity analysis shows the pressure transient is most sensitive to the fault gouge permeability, but also depends on multiphase flow parameters and the boundary conditions of the fault. Lastly, an inversion study reveals that the fault gouge permeability can be best estimated with the pressure transient data, whereas additional CO 2 saturation data do not improve the accuracy of the inversion significantly.
Enhanced Geothermal Systems (EGS) are located in impermeable host rock. Therefore, to achieve promising circulation, hydraulic stimulation is a key factor. Stimulation involves injecting a combination of fluids and proppant particles into existing fractures under high pressure. The effectiveness of stimulation depends on a variety of different factors, including the pressurization scheme and the optimal choice of carrying fluid and proppant particles to be used. For example, high-density particles can settle out of the injected slurry quickly, whereas lighter particles as well as a dense carrying fluid allow for a long transport into the reservoir. A numerical tool is therefore essential to take all these factors into account and to make robust predictions about the performance of the hydraulic stimulation. We present a novel computational application for coupled numerical simulation of hydraulic stimulation with concurrent injection of proppant in a fractured geothermal reservoir. This application is based on the open-source MOOSE framework that has been enriched with a set of equations to account for the circulation of proppant-laden slurries. It accounts for both the fluid and proppant components of the mixture, as well as particle-driven processes that include gravity settling, particle-particle interactions, and strong density and viscosity contrasts. A particular challenge is the mutual coupling with fracture mechanical processes in a propagating fracture using the FE code Defmod. Aperture and fluid pressure on one side and slurry density and viscosity changes on the other side interact and affect each other. Their basic understanding is therefore essential for the success of the stimulation. We compare our application to common numerical benchmark problems for both slurry flow and hydraulic stimulation.
The Department of Energy (DOE) Frontier Observatory for Research in Geothermal Energy (FORGE) is to be a dedicated site where the subsurface scientific and engineering community can develop, test, and improve technologies and techniques for the creation of cost-effective and sustainable enhanced geothermal systems (EGS) in a controlled, ideal environment. The establishment of FORGE will facilitate development of an understanding of the key mechanisms controlling a successful EGS. Execution of FORGE is occurring in three phases with five distinct sub-phases (1, 2A, 2B, 2C, and 3). This report focuses on Phase 1 activities.
This study sampled and analyzed water from around the United States. Activities that enhanced this work included the co-collection of rock samples, the statistical analysis of the data with an ESOM, and evaluation of extraction by three promising methods. These activities led to five conclusions (1) REEs sometimes occur in continental groundwater in excess of 1000-times their seawater concentrations. (2) REEs exist as a trace (ng/L) component in all analyzed samples. (3) The traditional distinction of light (Z=57-64) and heavy (Z=65-71) REEs in rock-mineral chemistry applies to aqueous chemistry. (4) REE content is not significantly controlled by lithology, reservoir temperature, nor salinity. (5) REE concentration, both in sampled basins and neural network predictions of potential, appears to be spatially co-associated, with the basin mattering more than formation. These five conclusions have advanced the scientific understanding of REEs in subsurface geothermal systems. These conclusions suggest that future work study three questions. (1) What is the spatially–dependent variable that controls REE concentration? (2) Does the output of the ESOM change significantly as input samples are grown in both number and spatial extent? (3) Compared with next-gen analytical techniques, under what metrics does the current method for aqueous REE analysis perform well, and under what metrics is it surpassed? Some of these questions are being investigated in new projects that grew from this work, others would benefit from government support.
The production of geothermal energy from dry and low permeability reservoirs is achieved by water circulation in natural and/or man-made fractures, and is referred to as enhanced or engineered geothermal systems (EGS). Often, the permeable zones have to be created by stimulation, a process which involves fracture initiation and/or activation of discontinuities such as faults and joints due to pore pressure and the in-situ stress perturbations. The stimulation of a rock mass is often accompanied by multiple microseismic events. Micro-seismic events associated with rock failure in shear, and shear slip on new or pre-existing fracture planes and possibly their propagations. The microseismic signals contain information about the sources of energy that can be used for understanding the hydraulic fracturing process and the created reservoir properties. Detection and interpretation of microseismic events is useful for estimating the stimulated zone, created reservoir permeability and fracture growth, and geometry of the geological structures and the in-situ stress state. The process commonly is referred to as seismicity-based reservoir characterization (SBRC). Although, progress has been made by scientific & geothermal communities for quantitative and qualitative analysis of reservoir stimulation using SBRC several key questions remain unresolved in the analysis of micro-seismicity namely, variation of seismic activity with injection rate, delayed micro-seismicity, and the relation of stimulated zone to the injected volume and its rate, and the resulting reservoir permeability. In addition, the current approach to SBRC does not consider the full range of relevant poroelastic and thermoelastic phenomena and neglects the uncertainty in rock properties and in-situ stress in the data inversion process. The objective of this research and technology developments was to develop a 3D SBRC model that addresses these shortcomings by taking into account hydro-thermo-poro-mechanical mechanisms associated with injection and utilizing a state-of-the-art stochastic inversion procedure. The approach proposed herein is innovative and significantly improves the existing SBCR technology (e.g., Shapiro et al. 2003) for geothermal reservoirs in several ways. First, the current scope of the SBRC is limited with respect to the physical processes considered and the rock properties used. Usually, the geomechanics analyses within SBRC is limited to the pore pressure diffusion in the rock mass, which is modeled using a time-dependent parabolic equation and solved using a finite element algorithm with either a line or a point source. However, water injection induces both poroelastic and thermoelastic stresses in the rock mass which affect the stress state. In fact, it has been suggested that thermoelastic stresses can play a dominant role in reservoir seismicity (Ghassemi et al., 2007). We include these important effects by using a fully-coupled poro-thermoelastic constitutive equations for the rock mass which will be solved using a 3D finite element model with more realistic injection geometries such as multiple injection/extraction sources (and in fractures), uncertainty in the material parameters and the in-situ stress distribution to better reflect the pore pressure and stress distributions. In addition, we developed a 3D stochastic fracture network model to study MEQ generation in fracture rocks. The model was verified using laboratory experiments, and calibrated and applied to Newberry EGS stimulation. In previous SBRC approaches, the triggering of micro-seismicity is modeled base on the assumption that the prior stochastic criticality model of the rock mass is a valid and adequate description. However, this assumption often does not hold in the field. Thus, we improved upon the current SBRC approach by using the micro-seismic responses to estimate the hydraulic diffusivity as well as the criticality distribution itself within the field. In this way, instead of relying on our a priori knowledge of criticality distribution, we combine an initial probabilistic description of criticality with the information contained in microseismic measurements to arrive at criticality solutions that are conditioned on both field data and our prior knowledge. Previous SBRC have relied upon a deterministic inversion approach to estimate the permeability, and the extent of the stimulated zone, whereas a stochastic inversion algorithm that recognizes and quantifies the uncertainties in the prior model, the time evolution of pore pressure distributions (modeling errors), and the observed seismic events is developed and used herein to realistically assess the quality of the solution. Finally, we developed a technique for processing discrete MEQ data to estimate fracture network properties such as dip and dip directions. The approach was successfully applied to the Fenton Hill HRD experiment and the Newberry EGS with results in good agreement with field observations.
An apparatus 300 for simulating a pulsed pressure induced cavitation technique (PPCT) from a pressurized working fluid (F) provides laboratory research and development for enhanced geothermal systems (EGS), oil, and gas wells. A pump 304 is configured to deliver a pressurized working fluid (F) to a control valve 306, which produces a pulsed pressure wave in a test chamber 308. The pulsed pressure wave parameters are defined by the pump 304 pressure and control valve 306 cycle rate. When a working fluid (F) and a rock specimen 312 are included in the apparatus, the pulsed pressure wave causes cavitation to occur at the surface of the specimen 312, thus initiating an extensive network of fracturing surfaces and micro fissures, which are examined by researchers.
Cost-effective yet safe creation of high-permeability reservoirs within deep bedrock is the primary challenge for the viability of enhanced geothermal systems (EGS) and unconventional oil/gas recovery. Although fracturing fluids are commonly used for oil/gas, standard fracturing methods are not developed or proven for EGS temperatures and pressures. Furthermore, the environmental impacts of currently used fracturing methods are only recently being determined. Widespread concerns about the environmental contamination have resulted in a number of regulations for fracturing fluids advocating for greener fracturing processes. To enable EGS feasibility and lessen environmental impact of reservoir stimulation, an environmentally benign, CO2-activated, rheoreversible fracturing fluid that enhances permeability through fracturing (at significantly lower effective stress than standard fracturing fluids) due to in situ volume expansion and gel formation is investigated herein. The chemical mechanism, stability, phase-change behavior, and rheology for a novel polyallylamine (PAA)-CO2 fracturing fluid was characterized at EGS temperatures and pressures. Hydrogel is formed upon reaction with CO2 and this process is reversible (via CO2 depressurization or solubilizing with a mild acid) allowing removal from the formation and recycling, decreasing environmental impact. Rock obtained from the Coso geothermal field was fractured in laboratory experiments under various EGS temperatures and pressures with comparison to standard fracturing fluids, and the fractures were characterized with imaging, permeability measurement, and flow modeling. This novel fracturing fluid and process may vastly reduce water usage and the environmental impact of fracturing practices and effectively make EGS production and unconventional oil/gas exploitation cost-effective and cleaner.
Orientation and completion for well pairs that have been subjected to multi-zonal stimulation play a critical role in the long-term performance of an Enhanced Geothermal Reservoir. Enhanced geothermal systems often rely on preferential flow along fractures between well injection and production locations. Modeling this preferential flow using discrete fracture networks (DNF) relies on stochastic realizations of the DFN based on geological sampling. Here we present the development of a stochastic optimization methodology to determine well completion options in a discrete fracture network based on using parallel subset simulation. Stochastic optimization will provide insight into regions where placements of the injection and production wells are optimal. An example optimization of well-pair location optimization based on a deterministic-stochastic DFN model representing FORGE follows a discussion of the theory.
The United States Department of Energy, Geothermal Technologies Office (GTO) is funding a collaborative investigation of enhanced geothermal systems (EGS) processes at the meso-scale. This study, referred to as the EGS Collab project, is a unique opportunity for scientists and engineers to investigate the creation of fracture networks and circulation of fluids across those networks under in-situ stress conditions. The EGS Collab project is envisioned to comprise three experiments and the site for the first experiment is on the 4850 Level in phyllite of the Precambrian Poorman formation, at the Sanford Underground Research Facility, located at the former Homestake Gold Mine, in Lead, South Dakota. Principal objectives of the project are to develop a number of intermediate-scale field sites and to conduct well-controlled in situ experiments focused on rock fracture behavior and permeability enhancement. Data generated during these experiments will be compared against predictions of a suite of computer codes specifically designed to solve problems involving coupled thermal, hydrological, geomechanical, and geochemical processes. Comparisons between experimental and numerical simulation results will provide code developers with direction for improvements and verification of process models, build confidence in the suite of available numerical tools, and ultimately identify critical future development needs for the geothermal modeling community. Moreover, conducting thorough comparisons of models, modelling approaches, measurement approaches and measured data, via the EGS Collab project, will serve to identify techniques that are most likely to succeed at the Frontier Observatory for Research in Geothermal Energy (FORGE), the GTO’s flagship EGS research effort. As noted, outcomes from the EGS Collab project experiments will serve as benchmarks for computer code verification, but numerical simulation additionally plays an essential role in designing these meso-scale experiments. This paper describes specific numerical simulations supporting the design of Experiment 1, a field test involving hydraulic stimulation of two fractures from notched sections of the injection borehole and fluid circulation between sub-horizontal injection and production boreholes in each fracture individually and collectively, including the circulation of chilled water. Whereas the mine drift allows for accurate and close placement of monitoring instrumentation to the developed fractures, active ventilation in the drift cooled the rock mass within the experimental volume. Numerical simulations were executed to predict seismic events and magnitudes during stimulation, initial fracture orientations for smooth horizontal wellbores, pressure requirements for fracture initiation from notched wellbores, fracture propagation during stimulation between the injection and production boreholes, tracer travel times between the injection and production boreholes, and produced fluid temperatures with chilled water injections, and pressure limits on fluid circulation to avoid fracture growth.
The United States Department of Energy, Geothermal Technologies Office (GTO) is funding a collaborative investigation of enhanced geothermal systems (EGS) processes at the meso-scale. This study, referred to as the EGS Collab project, is a unique opportunity for scientists and engineers to investigate the creation of fracture networks and circulation of fluids across those networks under in-situ stress conditions. The EGS Collab project is envisioned to comprise three experiments and the site for the first experiment is on the 4850 Level in phyllite of the Precambrian Poorman formation, at the Sanford Underground Research Facility, located at the former Homestake Gold Mine, in Lead, South Dakota. Principal objectives of the project are to develop a number of intermediate-scale field sites and to conduct well-controlled in situ experiments focused on rock fracture behavior and permeability enhancement. Data generated during these experiments will be compared against predictions of a suite of computer codes specifically designed to solve problems involving coupled thermal, hydrological, geomechanical, and geochemical processes. Comparisons between experimental and numerical simulation results will provide code developers with direction for improvements and verification of process models, build confidence in the suite of available numerical tools, and ultimately identify critical future development needs for the geothermal modeling community. Moreover, conducting thorough comparisons of models, modelling approaches, measurement approaches and measured data, via the EGS Collab project, will serve to identify techniques that are most likely to succeed at the Frontier Observatory for Research in Geothermal Energy (FORGE), the GTO’s flagship EGS research effort. As noted, outcomes from the EGS Collab project experiments will serve as benchmarks for computer code verification, but numerical simulation additional plays an essential role in designing these meso-scale experiments. This paper describes specific calculations and numerical simulation approaches conducted in support of the designs for the stimulation and circulation experiments, and their monitoring, including those for predicting seismic energies during stimulation, stimulation pressure requirements, impacts of borehole orientation on fracture development and trajectories, influence of notch shapes on hydraulic fracture initiation, and pressure limits on fluid circulation to avoid fracture growth.
The Department of Energy (DOE) Frontier Observatory for Research in Geothermal Energy (FORGE) is to be a dedicated site where the subsurface scientific and engineering community can develop, test, and improve technologies and techniques for the creation of cost-effective and sustainable enhanced geothermal systems (EGS) in a controlled, ideal environment. The establishment of FORGE will facilitate development of an understanding of the key mechanisms controlling a successful EGS. Execution of FORGE is occurring in three phases with five distinct sub-phases (1, 2A, 2B, 2C, and 3). This report focuses on Phase 1 activities. During Phase 1, critical technical and logistical tasks necessary to demonstrate the viability of the Fallon FORGE Project site were completed and the commitment and capability of the Fallon FORGE team to execute FORGE was demonstrated. As part of Phase 1, the Fallon FORGE Team provided an assessment of available relevant data and integrated these geologic and geophysical data to develop a conceptual 3-D geologic model of the proposed test location. Additionally, the team prepared relevant operational plans for full FORGE implementation, provided relevant site data to the science and engineering community, engaged in outreach and communications with interested stakeholders, and performed a review of the environmental and permitting activities needed to allow FORGE to progress through Phase 3. The results of these activities are provided as Appendices to this report. The Fallon FORGE Team is diverse, with deep roots in geothermal science and engineering. The institutions and key personnel that comprise the Fallon FORGE Team provide a breadth of geoscience and geoengineering capabilities, a strong and productive history in geothermal research and applications, and the capability and experience to manage projects with the complexity anticipated for FORGE. Fallon FORGE Team members include the U.S. Navy, Ormat Nevada Inc., Sandia National Laboratories (SNL), Lawrence Berkeley National Laboratory (LBNL), the United States Geological Survey (USGS), the University of Nevada, Reno (UNR), GeothermEx/Schlumberger (GeothelinEx), and Itasca Consulting Group (Itasca). The site owners (through direct land ownership or via applicable permits)—the U.S. Navy and Ormat Nevada Inc.—are deeply committed to expanding the development of geothermal resources and are fully supportive of FORGE operations taking place on their lands.