SEARCH · Engineering Papers

Results for “Flow loop”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

SourceResearch connectionFrom yearThrough year

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 667 records · Page 37

All sources NASA NTRS DOE OSTI

DOE OSTI2015

Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO 2 Capture

This document is the final report for the project titled “Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO 2 Capture” under award number FE0012136 for the performance period 10/01/2013 to 12/31/2014.This project investigates the novel Ohio State chemical looping gasification technology for high efficiency, cost efficiency coal gasification for IGCC and methanol production application. The project developed an optimized oxygen carrier composition, demonstrated the feasibility of the concept and completed cold-flow model studies. WorleyParsons completed a techno-economic analysis which showed that for a coal only feed with carbon capture, the OSU CLG technology reduced the methanol required selling price by 21%, lowered the capital costs by 28%, increased coal consumption efficiency by 14%. Further, using the Ohio State Chemical Looping Gasification technology resulted in a methanol required selling price which was lower than the reference non-capture case.

01 COAL, LIGNITE, AND PEAT↗

DOE OSTI2011

TRANSITION REGION EMISSION FROM SOLAR FLARES DURING THE IMPULSIVE PHASE

There are relatively few observations of UV emission during the impulsive phases of solar flares, so the nature of that emission is poorly known. Photons produced by solar flares can resonantly scatter off atoms and ions in the corona. Based on off-limb measurements by the Solar and Heliospheric Observatory/Ultraviolet Coronagraph Spectrometer, we derive the O VI {lambda}1032 luminosities for 29 flares during the impulsive phase and the Ly{alpha} luminosities of 5 flares, and we compare them with X-ray luminosities from GOES measurements. The upper transition region and lower transition region luminosities of the events observed are comparable. They are also comparable to the luminosity of the X-ray emitting gas at the beginning of the flare, but after 10-15 minutes the X-ray luminosity usually dominates. In some cases, we can use Doppler dimming to estimate flow speeds of the O VI emitting gas, and five events show speeds in the 40-80 km s{sup -1} range. The O VI emission could originate in gas evaporating to fill the X-ray flare loops, in heated chromospheric gas at the footpoints, or in heated prominence material in the coronal mass ejection. All three sources may contribute in different events or even in a single event, and the relative timing of UV and X-ray brightness peaks, the flow speeds, and the total O VI luminosity favor each source in one or more events.

79 ASTRONOMY AND ASTROPHYSICS↗

DOE OSTI2017

MHD Collimation Mechanism in Arched Flux Ropes Characterized Using Volumetric, Time-Dependent B -Vector Measurements

Laboratory measurements of B(x,t) in a volume enclosing portions of two arched flux ropes show flux rope collimation driven by gradients in axial current density. These measurements verify the three predictions of a proposed MHD collimation mechanism: (1) axial magnetic forces exist in current channels with spatially varying minor radius, (2) these forces can drive counterpropagating axial flows, and (3) this process collimates the flux rope. As a result, this mechanism may explain the axial uniformity of solar loops and is relevant to other systems with current channels of varying minor radius such as solar prominences and astrophysical jets.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Influence of processing route on electrical properties of Bi{sub 4}Ti{sub 3}O{sub 12} ceramics obtained by tape-casting technology

Highlights: • Bi{sub 4}Ti{sub 3}O{sub 12} thick films were obtained by SSR and PPM methods. • Both systems crystallize in an orthorhombic structure. • Textured characteristics were evidenced. • Grain morphology affects the P–E loops. - Abstract: Bismuth titanate powders (Bi{sub 4}Ti{sub 3}O{sub 12}-BIT) were fabricated by solid state reaction (SSR) and polymeric precursor method (PPM). From these powders, Bi{sub 4}Ti{sub 3}O{sub 12} pellets were obtained by tape-casting using plate-like templates particles prepared by a molten salt method. The BIT phase crystallizes in an orthorhombic structure type with space group Fmmm. Agglomeration of the particles, which affects the densification of the ceramic, electrical conduction and leakage current at high electric fields, was monitored by transmission electronic microscopy (TEM) analyses. FEG-SEM indicated that different shape of grains of BIT ceramics was influenced by the processing route. Both SSR and PPM methods lead to unsaturated P–E loops of BIT ceramics originating from the highly c-axis orientation and high conductivity which was affected by charge carriers flowing normally to the grain boundary of the crystal lattice.

36 MATERIALS SCIENCE↗

DOE OSTI2026

Intelligent Experiments through Real-Time AI: Fast Data Processing and Autonomous Detector Control for High-Energy Nuclear Experiments

The aim of this project is to develop software and hardware for fast real-time data processing and autonomous detector control and calibration for the sPHENIX and the future EIC experiments. Below summarizes Georgia Tech team efforts in the past year: 1. We developed a real-time clustering algorithm and FPGA-based pipeline architecture for processing fired pixel data from ALPIDE sensors in sPHENIX experiments. Our Columnar Clustering Co-Design introduces a hardware-aware, stream-friendly approach that segments pixel data by column pairs using a Column Pair Clustering (CPC) strategy, followed by Cluster Stitching to merge adjacent subclusters. Implemented in Vitis HLS, the pipeline comprises five stages—read-in, subclustering, stitching, analysis, and write-out—connected by tagged HLS streams with custom end-of-event signaling for robust synchronization. We designed a pipelined dataflow model optimized for throughput, low latency, and minimal buffering, enabling scalable clustering across events of arbitrary size. Our system maintains spatial precision via center-of-mass and shape key extraction and efficiently handles edge cases such as fragmented or nested clusters. Compared against DBSCAN in both software and hardware, our approach demonstrates competitive performance under FPGA constraints. 2. We also conducted a comprehensive algorithm-to-hardware co-design of connected component analysis tailored for sPHENIX experiments, focusing on real-time, low-latency processing using FPGAs and High-Level Synthesis (HLS). Starting from a Python-based particle tracking pipeline, the team translated the core logic—graph traversal via DFS and Union-Find—into an HLS-compatible C++ model, replacing dynamic memory and recursion with static arrays and pipelined control flow. The final design includes a fully streamed and dataflow-compatible Union-Find kernel optimized across five iterations, incorporating loop pipelining, array partitioning, AXI/FIFO interface tuning, and function flattening. Experimental results show up to 14.8× speedup over the CPU baseline, reducing per-graph latency to 1.58 μs and demonstrating strong resource efficiency with only ~7k LUTs and zero BRAM usage. The design maintains functional correctness against the Python reference using a Python-based C-simulation framework and Mean Squared Error metrics. This work validates the potential of HLS-driven FPGA designs for edge-level HEP data acquisition, laying a scalable foundation for future integration with real-time detector pipelines and multi-graph processing systems.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

DOE OSTI2017

Implementing a control application on an FPGA Platform - 356

Today, many I and C system suppliers propose FPGA-based I and C platforms. In that context, EDF has set up a project to assess the use of such platforms for safety-related systems and to enhance EDF's ability to manage this technology for the upgrade of existing I and C systems or for new constructions. One aim of the project is to assess the adequacy of these platforms for the development of control functions. This paper presents the development of a case study on a Radiy FPGA-based platform in a Hardware-In-the-Loop configuration, and the comparison with a Dymola Model-In-the-Loop and a Siemens T2000 S7 Hardware-In-the-Loop approach. The case study is a part of the level control of steam generators of French PWR NPP. The control flow diagram uses complex analog elementary blocks coded with fixed point format for the analog values. The use of IP cores of the FPGA supplier was avoided to enable a complete mastership of the VHDL code, to provide evidence of compliance with safety-related requirements, and to allow porting this code to another FPGA platform. The case study has highlighted the specificity of using a FPGA, and has shown that a complex control application in a FPGA-based PLC presents no major differences in precision and response time with a processor-based PLC. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

Heated Bundle Test in AREVA Inc's Fuel Cooling Test Facility

As part the Department of Energy (DOE) initiative for advanced nuclear fuel development, AREVA Inc is performing a series of flow and thermal mixing tests on a simulated, internally heated bundle of wire-wrapped fuel pins of the type commonly used in liquid-metal fast-breeder reactors at its Fuel Cooling Test Facility (FCTF) in Richland, Washington. The FCTF is part of the Product Development Test Facility (PDTF), which is a dedicated facility for advanced thermal-hydraulic testing of nuclear fuel assemblies. Initially developed to perform post Loss Of Coolant Accident (LOCA) testing, i.e., spray and reflood tests, this test facility has been adapted to accommodate the unique requirements of the heated bundle tests described here. The purpose of this test is to investigate and measure thermal distribution and pressure drop behavior for two configurations (non-deformed and deformed duct) of heated 61-pin, hexagonally packed fast reactor test assembly in a fully turbulent regime for generating Computational Fluid Dynamics (CFD) validation grade data. This test is performed in conjunction with high fidelity flow field measurement experiments and high fidelity CFD to provide a comprehensive understanding of the flow inside such a design. The present paper focuses on the heated bundle test performed at AREVA Inc. First, the test loop is described and then an overview of the test activities is presented. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2016

Chemical looping coal gasification with calcium ferrite and barium ferrite via solid--solid reactions

Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe2O4) and calcium ferrite (CaFe2O4). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe2O4 and CaFe2O4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H2) and carbon monoxide (CO), but carbon dioxide (CO2) remained low because these oxygen carriers have minimal reactivity with H2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

01 COAL, LIGNITE, AND PEAT↗

DOE OSTI2014

Novel Supercritical Carbon Dioxide Power Cycle Utilizing Pressured Oxy-combustion in Conjunction with Cryogenic Compression

The team of Southwest Research Institute ® (SwRI) and Thar Energy LLC (Thar) applied technology engineering and economic analysis to evaluate two advanced oxy-combustion power cycles, the Cryogenic Pressurized Oxy-combustion Cycle (CPOC), and the Supercritical Oxy-combustion Cycle. This assessment evaluated the performance and economic cost of the two proposed cycles with carbon capture and included a technology gap analysis of the proposed technologies to determine the technology readiness level of the cycle and the cycle components. The results of the engineering and economic analysis and the technology gap analysis were used to identify the next steps along the technology development roadmap for the selected cycle. The project objectives, as outlined in the FOA, were 90% CO 2 removal at no more than a 35% increase in cost of electricity (COE) as compared to a Supercritical Pulverized Coal Plant without CO 2 capture. The supercritical oxy-combustion power cycle with 99% carbon capture achieves a COE of $\$$121/MWe. This revised COE represents a 21% reduction in cost as compared to supercritical steam with 90% carbon capture ($\$$137/MWe). However, this represents a 49% increase in the COE over supercritical steam without carbon capture ($\$$80.95/MWe), exceeding the 35% target. The supercritical oxy-combustion cycle with 99% carbon capture achieved a 37.9% HHV plant efficiency (39.3% LHV plant efficiency), when coupling a supercritical oxy-combustion thermal loop to an indirect supercritical CO 2 (sCO 2 ) power block. In this configuration, the power block achieved 48% thermal efficiency for turbine inlet conditions of 650°C and 290 atm. Power block efficiencies near 60% are feasible with higher turbine inlet temperatures, however a design tradeoff to limit firing temperature to 650°C was made in order to use austenitic stainless steels for the high temperature pressure vessels and piping and to minimize the need for advanced turbomachinery features such as blade cooling. The overall technical readiness of the supercritical oxy-combustion cycle is TRL 2, Technology Concept, due to the maturity level of the supercritical oxy-combustor for solid fuels, and several critical supporting components, as identified in the Technical Gap Analysis. The supercritical oxycombustor for solid fuels operating at pressures near 100 atm is a unique component of the supercritical oxy-combustion cycle. In addition to the low TRL supercritical oxy-combustor, secondary systems were identified that would require adaptation for use with the supercritical oxycombustion cycle. These secondary systems include the high pressure pulverized coal feed, high temperature cyclone, removal of post-combustion particulates from the high pressure cyclone underflow stream, and micro-channel heat exchangers tolerant of particulate loading. Bench scale testing was utilized to measure coal combustion properties at elevated pressures in a CO 2 environment. This testing included coal slurry preparation, visualization of coal injection into a high pressure fluid, and modification of existing test equipment to facilitate the combustion properties testing. Additional bench scale testing evaluated the effectiveness of a rotary atomizer for injecting a coal-water slurry into a fluid with similar densities, as opposed to the typical application where the high density fluid is injected into a low density fluid. The swirl type supercritical oxy-combustor was developed from initial concept to an advanced design stage through numerical simulation using FLUENT and Chemkin to model the flow through the combustor and provide initial assessment of the coal combustion reactions in the flow path. This effort enabled the initial combustor mechanical layout, initial pressure vessel design, and the conceptual layout of a pilot scale test loop. A pilot scale demonstration of the supercritical oxy-combustion cycle is proposed as the next step in the technology development. This demonstration would advance the supercritical oxy-combustion cycle and the supercritical oxy-combustor from a current TRL of 2, Technology Concept, to TRL 6, Pilot Scale System Demonstrated in a Relevant Environment, and enable the evaluation and continued refinement of the supercritical oxy-combustor and critical secondary systems.

42 ENGINEERING↗

DOE OSTI2020

Shear-induced polydomain structures of nematic lyotropic chromonic liquid crystal disodium cromoglycate

Lyotropic chromonic liquid crystals (LCLCs) represent aqueous dispersions of organic disk-like molecules that form cylindrical aggregates. Despite the growing interest in these materials, their flow behavior is poorly understood. Here, we explore the effect of shear on dynamic structures of the nematic LCLC, formed by 14 wt% water dispersion of disodium cromoglycate (DSCG). We employ in situ polarizing optical microscopy (POM) and small-angle and wide-angle X-ray scattering (SAXS/WAXS) to obtain independent and complementary information on the director structures over a wide range of shear rates. The DSCG nematic shows a shear-thinning behavior with two shear-thinning regions (Region I at $\dot{\gamma}$ < 1 s -1 and Region III at $\dot{\gamma}$ > 10 s -1 ) separated by a pseudo-Newtonian Region II (1 s-1 < $\dot{\gamma}$ < 10 s -1 ). The material is of a tumbling type. In Region I, $\dot{\gamma}$ < 1 s -1 , the director realigns along the vorticity axis. An increase of [small gamma, Greek, dot above] above 1 s -1 triggers nucleation of disclination loops. The disclinations introduce patches of the director that deviates from the vorticity direction and form a polydomain texture. Extension of the domains along the flow and along the vorticity direction decreases with the increase of the shear rate to 10 s -1 . Above 10 s -1 , the domains begin to elongate along the flow. At $\dot{\gamma}$ > 100 s -1 , the texture evolves into periodic stripes in which the director is predominantly along the flow with left and right tilts. The period of stripes decreases with an increase of $\dot{\gamma}$. The shear-induced transformations are explained by the balance of the elastic and viscous energies. In particular, nucleation of disclinations is associated with an increase of the elastic energy at the walls separating nonsingular domains with different director tilts. The uncovered shear-induced structural effects would be of importance in the further development of LCLC applications.

36 MATERIALS SCIENCE↗

DOE OSTI2024

In‐mold rheology and automated process control for injection molding of recycled polypropylene

Abstract Manufacturing plastic parts with secondary feedstocks has risen to the forefront of importance in recent years. However, the variation in molecular weight and rheology of secondary feedstock can lead to inconsistent part quality. This work evaluates the effectiveness of a novel closed‐loop adaptive process control system that adjusts nozzle pressure in response to in‐mold pressure data. Five different recycled polypropylene blends, with a broad distribution of flow properties, were evaluated to determine the effectiveness of the control system at reducing processing variation. The experimental results show that the process control strategy reduced the variation within the mold, as seen by in‐mold pressure curves and calculated in‐mold viscosity values. Additionally, the parameters that control the automated process adjustments were investigated, showing the importance of optimization. The analysis of the correlation between in‐mold rheology and mechanical properties showed a slight variation in the mechanical properties and parts weight with a coefficient of variation of under 5%. Overall, the results demonstrate the ability of pressure‐controlled molding and automated viscosity adjustment to reduce the variability when molding a secondary feedstock. Highlights Pressure‐controlled injection molding of recycled polypropylene. Automated closed‐loop adaptive process control methodology. Methodology resulted in a reduction in pressure variation during molding. Changes in mechanical properties and in‐mold viscosity were investigated. Results show the potential of pressure‐controlled molding at reducing variation.

Krantz, Joshua↗

DOE OSTI2023

Multiphysics Analysis of the MSRE Experiment Using Griffin-SAM Coupled Code System

Molten salt reactors (MSRs) with flowing fuel have the unique feature of utilizing the fuel salt for heat generation and extraction at the same time since the fuel salt is circulating through the whole primary loop of the reactor. This movement of the fuel salt results in a partial decay of the delayed neutron precursors (DNPs) outside the core and corresponding redistribution in the active core region. To capture this phenomenon accurately, neutronics and thermal hydraulics computational tools need to be modified to handle the movement of the DNPs and their decay. Idaho and Argonne National Laboratories are actively working on developing neutronics and thermal hydraulics tools to model MSRs with flowing fuel. The neutronics code Griffin and the thermal hydraulics code SAM were extended to handle flowing fuel with the drift of the DNPs under the MOOSE framework. In this work, a simplified Multiphysics model of the Molten Salt Reactor Experiment (MSRE) is developed and utilized to perform steady-state and transient analyses. The MSRE experiments were designed to show the impact of the DNPs losses on core reactivity. The following section provides a description of the MSRE experiment with the core main parameters used to develop the model. Then, the developed Multiphysics model of the MSRE is presented. Finally, steady-state verification tests and unprotected loss of flow transient tests are discussed followed by a summary and conclusions.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2023

CNRS Molten Salt Reactor Benchmark Analysis Using Griffin-Pronghorn Coupled Multi-physics Code System

Molten salt reactors (MSRs) with flowing fuel have the unique feature of utilizing the fuel salt for heat generation and extraction at the same time, since the fuel salt is circulating through the whole primary loop. This movement of fuel salt results in a partial decay of the delayed neutron precursors (DNPs) outside the core and the corresponding redistribution of the DNPs in the active region of the core. To capture this effect, neutronics and thermal-hydraulics (T/H) codes need to be able to handle the movement of DNPs and their decay [1, 2]. Idaho National Laboratory (INL) is actively working on developing the neutronics and T/H codes to model the MSRs with flowing fuel. As one of the efforts, the neutronics code Griffin [3] and the T/H code Pronghorn [4] that are built upon the MOOSE framework [5] have been extended to handle the flowing fuel involving the drift of DNPs, and this capability is being tested and verified with MSR benchmark problems including the CNRS benchmark problem [6]. Additionally, a multi-physics analysis of the molten salt reactor experiment (MSRE) is being conducted to verify and validate the codes against available experimental data [7]. This work presents the analysis of the CNRS benchmark problem using the Griffin-Pronghorn coupled multi-physics code system of INL. Both steady-state and transient problems are analyzed, and the results are compared with those of other participants presented in [6]. The following section provides a description of the benchmark, along with input parameters and observables for each step. Then, the results for each step are presented in comparison with other participants’ results, followed by summary and conclusion.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

High Pressure Fire Loop Analysis

The scope will be limited to analyzing the effect of the EFC within the system and how one improperly installed coupling affects the rest of the HPFL system. The discussion will include normal operations, impaired flow, and service interruptions. Normal operations are defined as two-way flow to buildings. Impaired operations are defined as a building that only has one-way flow being provided to the building. Service interruptions will be when a building does not have water available to it. The project will look at the following aspects of the reliability of the HPFL system: mean time to failure (MTTF) of EFCs, mean time between failures (MTBF), series system models, and parallel system models. These calculations will then be used to discuss the reliability of the system when one of the couplings fails. Compare the reliability of two-way feeds versus one-way feeds.

42 ENGINEERING↗

DOE OSTI2019

Thermal Hydraulics of Helium-Cooled Finger-Type Divertors at Higher Incident Heat Fluxes

Over the last decade, a number of studies at the Georgia Institute of Technology (GT) have evaluated the thermal hydraulics of the design of the helium-cooled modular divertor with multiple jets (HEMJ) originally developed at the Karlsruhe Institute of Technology. Using the GT helium loop, a test section of a single HEMJ finger heated by a radio-frequency (rf) induction heater was studied at near prototypical condition at pressures of ~10 MPa, maximum mass flow rates of 8 g/s, and maximum helium inlet temperatures Ti of 425°C. The area-averaged cooled surface temperature was estimated from embedded thermocouple measurements. This, together with the average incident heat flux q ‾ ′′ , was used to determine the average heat transfer coefficient and the corresponding Nusselt number N u ‾ over the cooled surface. The normalized pressure loss coefficient KL was determined from the pressure drop measured across the test section. The helium loop was modified last year by enclosing the test section and heater within an argon-filled stainless steel chamber to minimize oxidation of the tungsten-alloy test section. Initial results, when extrapolated to prototypical conditions, suggested that N u ‾ was about 20% higher than our previous results. However, the maximum heat flux for these results was less than 3 MW/m2 due to rf coupling with the steel chamber walls. The chamber was then recently upgraded to a glass–stainless steel enclosure with modified feedthroughs for the induction heater connections to minimize this coupling. With this upgrade, a maximum incident heat flux q ‾ ′′ = 8.1 MW/m 2 was achieved. This work presents experimental estimates and correlations for N u ‾ and K L at higher heat fluxes. These results provide greater confidence when estimating the maximum heat flux that can be accommodated by the HEMJ at fully prototypical conditions. Lastly, preliminary metrology results for the test section used to experimentally study the simplified flat design variant of the HEMJ are presented as part of an effort to resolve recently reported discrepancies between experimentally estimated and numerically simulated N u ‾ .

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2020

Volumetric efficiency and pressure pulsations of a triplex reciprocating supercritical CO 2 pump

A reciprocating triplex pump has been integrated into a closed-loop supercritical carbon dioxide test facility. The pump is designed to compress liquid or supercritical carbon dioxide and has a maximum volumetric flow rate of 51 L/min. A sweep across the pump’s speed range of 100–1000 rev/min was performed with inlet conditions between 60 and 160 bar. The volumetric efficiency was found to increase as pump speed increased from 10 to 40 % before it plateaued at higher pump speeds. The mechanical efficiency increased linearly with pump speed and was not affected by system pressure. Pressure pulsations caused by the plungers and valves were also measured at each speed. Additionally, a 35-liter buffer volume, connected near the pump’s discharge was isolated at each speed to determine its effectiveness as a pulsation dampener. Overall the reciprocating pump was shown to perform exceptionally with liquid or supercritical inlet conditions applicable to many supercritical fluid applications.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE OSTI2025

Real-time Simulation Model of a Vanadium Redox Flow Battery Energy Storage System with Power Electronics Integration

This paper presents a real-time (RT) model of a 20 kW multi-stack vanadium redox flow battery (VRFB) system including power electronics converters in a single real-time framework. Implemented on a Typhoon HIL 604 device, this model is designed to simulate the operation of the flow battery with system-level controls. To provide a realistic overview of a VRFB system, the model incorporates a closed-loop control system for managing the speeds of two centrifugal pumps and an electro-thermal model of the battery stacks, enabling realtime temperature estimation. Furthermore, a two-stage power electronics topology and associated control solution are presented, operating with distinct strategies for interfacing the battery model with the main grid and a local load. Results from simulations demonstrate that the VRFB model is well suited for RT environment, and system can manage power during both charging and discharging cycles, while a SCADA monitor is used to display critical variables for safe, efficient, and reliable operation of the VRFB systems.

Rezende Da Costa Reis Kimpara, Renata [ORNL] (ORCI↗

DOE OSTI2020

Integration of a Microturbine Power Conversion Unit in MAGNET

The Microreactor Agile Non-nuclear Experimental Testbed (MAGNET) facility is being constructed at Idaho National Laboratory’s (INL’s) Energy Systems Laboratory to assist with the development, demonstration, and validation of microreactor components and systems. MAGNET will accommodate various types of test articles representative of different microreactor designs. A power conversion unit (PCU) simulator loop was proposed to use the rejected heat from the test article and mimic the thermal hydraulic conditions (e.g., temperature, pressure and flow rate) that would be experienced if an actual Brayton cycle PCU was attached. However, due to the high-estimated cost of the PCU simulator and the availability of a turbogenerator used for previous testing at Sandia National Laboratories, the PCU simulator design was abandoned in favor of integrating an actual PCU into MAGNET. A commercial Capstone C30 was modified by Sandia to use external electrical heating, rather than combustion heating, to provide a power output from 1 to ~30 kWe. The C30 has a single-stage centrifugal combustor, a static radial heat exchanger, and a radial inflow turbine arranged on a single shaft with a high-speed alternator. Since the operating temperature and energy transfer per unit working fluid mass are comparable, the MAGNET PCU will provide researchers with the ability to evaluate the test article heat transfer under representative operating conditions with the transient system behavior associated with a closed Brayton cycle PCU. This report examines the integration of a modified commercial Capstone C30 turbogenerator into MAGNET, outlines a proposed set of tests, and describes future work.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗