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At least 667 records · Page 37

Two-dimensional oscillating airfoil test apparatus

A two dimensional oscillating airfoil test apparatus is presented as a method of measuring unsteady aerodynamic forces on an airfoil or rotor blade section. The oscillating airfoil test rig, which is being built for use in an 11 X 11-foot transonic wind tunnel (speed range M = 0.4 - 1.4), will allow determination of unsteady loadings and detailed pressure distributions on representative airfoil sections undergoing simulated pitching and flapping motions. The design details of the motion generating system and supporting structure are presented. This apparatus is now in the construction phase.

Gibson, F. L.↗

Data fusion in X-ray computed tomography using a superiorization approach

X-ray computed tomography (CT) is an important and widespread inspection technique in industrial non-destructive testing. However, large-sized and heavily absorbing objects cause artifacts due to either the lack of penetration of the specimen in specific directions or by having data from only a limited angular range of views. In such cases, valuable information about the specimen is not revealed by the CT measurements alone. Further imaging modalities, such as optical scanning and ultrasonic testing, are able to provide data (such as an edge map) that are complementary to the CT acquisition. In this paper, a superiorization approach (a newly developed method for constrained optimization) is used to incorporate the complementary data into the CT reconstruction; this allows precise localization of edges that are not resolvable from the CT data by itself. Superiorization, as presented in this paper, exploits the fact that the simultaneous algebraic reconstruction technique (SART), often used for CT reconstruction, is resilient to perturbations; i.e., it can be modified to produce an output that is as consistent with the CT measurements as the output of unmodified SART, but is more consistent with the complementary data. The application of this superiorized SART method to measured data of a turbine blade demonstrates a clear improvement in the quality of the reconstructed image.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Validation of a lightning protection system for a fusion-welded thermoplastic composite wind turbine blade tip

Fusion welding for thermoplastic composite wind turbine blades is being investigated as a replacement for adhesives in bond lines to reduce manufacturing time and cost and to promote ease of recyclability. Resistance welding uses an electrically conductive material, such as carbon fiber, embedded in the bond line to heat the joining surfaces and fuse them together under pressure. One main challenge with fusion joining for large wind blades is the ability to use this conductive heating element in the bond line while still protecting the blade from the catastrophic effects of a lightning strike. This paper outlines the design and manufacturing of a lightning protection system for a 5-m-long thermally welded blade tip. The outcomes of high voltage and high current lightning testing applied to the 5 m blade tip show that the proposed design was able to protect the fusion welded bond lines from significant lightning damage.

17 WIND ENERGY↗

The boundary layer on compressor cascade blades

Some redesign of the cascade facility was necessary in order to incoporate the requirements of the LDA system into the design. Of particular importance was the intended use of a combination of suction upstream of the blade pack with diverging pack walls, as opposed to blade pack suction alone, for spanwise dimensionality control. An ARL blade was used to redo some tests using this arrangement. Preliminary testing and boundary layer measurements began on the double circular arc blades.

Deutsch, S.↗

Laser Displacement Measurements of Fan Blades in Resonance and Flutter During the Boundary Layer Ingesting Inlet and Distortion-Tolerant Fan Test

NASA's Advanced Air Transport Technology Project is investigating boundary layer ingesting propulsors for future subsonic commercial aircraft to improve aircraft efficiency, thereby reducing fuel burn. To that end, a boundary layer ingesting inlet and distortion-tolerant fan stage was designed, fabricated, and tested within the 8' x 6' Supersonic Wind Tunnel at NASA Glenn Research Center. Because of the distortion in the air flow over the fan, the blades were designed to withstand a much higher aerodynamic forcing than for a typical clean flow. The blade response for several resonance modes were measured during start-up and shutdown, as well as at near 85% design speed. Flutter in the first bending mode was also observed in the fan at the design speed, at an off-design condition, although instabilities were difficult to instigate with this fan in general. Blade vibrations were monitored through twelve laser displacement probes that were placed around the inner circumference of the casing, at the blade leading and trailing edges. These probes captured the movement of all the blades during the entire test. Results are presented for various resonance mode amplitudes, frequencies and damping, as well as flutter amplitudes and frequency. Benefits and disadvantages of laser displacement probe measurements versus strain gage measurements are discussed.

NSMS↗

Fluctuating pressures on fan blades of a turbofan engine: Static and wind-tunnel investigations

To investigate the fan noise generated from turbofan engines, miniature pressure transducers were used to measure the fluctuating pressure on the fan blades of a JT15D engine. Tests were conducted with the engine operating on an outdoor test stand and in a wind tunnel. It was found that a potential flow interaction between the fan blades and six, large support struts in the bypass duct is a dominant noise source in the JT15D engine. Effects of varying fan speed and the forward speed on the blade pressure are also presented.

Schoenster, J. A.↗

Results of S5 CH tests with an ARL (Aerospace Research Laboratory) cascade

As part of a research agreement between Iowa State University of Science and Technology (ISU) and ONERA, a blade cascade designed and already tested in the United States was manufactured and tested in France. The ONERA cascade wind tunnel and mock-up are described. Attention is focused on defining the upstream conditions of the cascade. Experimental results are presented, as well as comparisons with tests conducted by Detroit Diesel Allison (DDA) in the United States.

Fourmaux, A.↗

A summary of wind tunnel research on tilt-rotors from hover to cruise flight

An experimental research program conducted on a series of tilt rotors designed for a range of blades twist is reported. The test facilities used in the program are identified. The objective of the program was to obtain precise results on the influence of blades twist and aeroelasticity on tilt rotor performance from hover to high speed cruise Mach number to 0.7. Five aluminum rigid rotors and one fiber glass composite rotor were tested.

Poisson-Quinton, PH.↗

Performance and load data from Mod-0A and Mod-1 wind turbine generators

Experimental data, together with supporting analysis, are presented on the power conversion performance and blade loading of large, horizontal-axis wind turbines tested at electric utility sites in the U.S. Four turbine rotor configurations, from 28 to 61 meters in diameter, and data from five test sites are included. Performance data are presented in the form of graphs of power and system efficiency versus free-stream wind speed. Deviations from theoretical performance are analyzed statistically. Power conversion efficiency averaged 0.34 for all tests combined, compared with 0.31 predicted. Round blade tips appeared to improve performance significantly. Cyclic blade loads were normalized to develop load factors which can be used in the design of rotors with rigid hubs.

Spera, D. A.↗

Pressure Sensitive Paint Measurements on 15% Scale Rotor Blades in Hover

This paper describes a proof of concept test to examine the feasibility of using pressure sensitive paint (PSP) to measure the pressure distributions on a rotor in hover. The test apparatus consisted of the US Army 2-meter Rotor Test Stand (2MRTS) and 15% scale swept tip rotor blades. Two camera/rotor separations were examined: 0.76 and 1.35 radii. The outer 15% of each blade was painted with PSP. Intensity and lifetime based PSP measurement techniques were attempted. Data were collected from all blades at thrust coefficients ranging from 0.004 to 0.009.

Wong, Oliver D.↗

Rotor blade boundary layer measurement hardware feasibility demonstration

A traverse mechanism which allows the measurement of the three dimensional boundary layers on a helicopter rotor blade has been built and tested on a full scale rotor to full scale conditions producing centrifugal accelerations in excess of 400 g and Mach numbers of 0.6 and above. Boundary layer velocity profiles have been measured over a range of rotor speeds and blade collective pitch angles. A pressure scanning switch and transducer were also tested on the full scale rotor and found to be insensitive to centrifugal effects within the normal main rotor operating range. The demonstration of the capability to measure boundary layer behavior on helicopter rotor blades represents the first step toward obtaining, in the rotating system, data of a quality comparable to that already existing for flows in the fixed system.

Clark, D. R.↗

Cold-air experimental investigation of a turbine with blade trailing edge coolant ejection. 1: Single-stage turbine

Tests were made on a 0.762-meter-tip-diameter research turbine to determine the effect of blade coolant flow on its aerodynamic performance. Both stator and rotor blades had trailing-edge slots for coolant ejection. The turbine was tested over a range of speed and pressure ratio. High primary efficiencies, calculated on the basis of primary air only, were obtained. The efficiency attained was identical to that reported for the turbine from a previous investigation were only slotted stator blades where incorporated in the turbine and tested. And it also compares with results for the turbine with solid blading. Independently varying the rotor coolant flow showed that rotor cooling imposed a severe penalty on turbine efficiency. The thermodynamic efficiency, which accounts for the ideal energies of both blade coolant flows, decreased linearly with rotor coolant at a rate of about 0.7 percent per percent rotor coolant fraction.

Schum, H. J.↗

A 1:8.7 Scale Water Tunnel Verification & Validation Test of an Axial Flow Water Turbine

As interest in waterpower technologies has increased over the last few years, there has been a growing need for a public database of measured data for these devices. This would provide a basic understanding of the technology and means to validate analytic and numerical models. Through collaboration between Sandia National Laboratories, Penn State University Applied Research Laboratory, and University of California, Davis, a new marine hydrokinetic turbine rotor was designed, fabricated at 1:8.7-scale, and experimentally tested to provide an open platform and dataset for further study and development. The water tunnel test of this three-bladed, horizontal-axis rotor recorded power production, blade loading, near-wake characterization, cavitation effects, and noise generation. This report documents the small-scale model test in detail and provides a brief discussion of the rotor design and an initial look at the results with comparison against low-order modeling tools. Detailed geometry and experimental measurements are released to Sandia National Laboratories as a data report addendum.

13 HYDRO ENERGY↗

Helicopter attitude stabilization using individual-blade-control

A theoretical study is presented on the application of the Individual-Blade-Control concept to helicopter attitude stabilization. The design of a system controlling blade flapping dynamics, and related testing of the system on a model rotor in the wind tunnel, is described. The control inputs considered are blade pitch changes proportional to blade flapping acceleration, velocity, and displacement. The effect of such a system on helicopter rotor damping-in-pitch, and angle-of-attack stability is then evaluated. It is shown that helicopter attitude stabilization is achieved, with a corresponding improvement in flying qualities.

Ham, N. D.↗

NREL Energy Performance Testing of Asetek's RackCDU System on a Single Rack of Twin Blade Servers: Cooperative Research and Development Final Report, CRADA Number CRD-13-518

The project will entail Asetek retrofitting 1 - 2 compute racks of servers at the National Renewable Energy Laboratory (NREL) to test and validate RackCDU's cooling performance and long-term reliability. The project will also entail measuring and reporting energy savings under a real workload by comparing total power input to the system vs. total heat removed by liquid and air. Direct measurements will be made to compare and contrast energy consumption and performance both before and after RackCDU installation. The scope of this project is strictly demonstration and feedback on the system. No development work will be performed under this CRADA.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Improving knife milling performance for biomass preprocessing by using advanced blade materials

Mechanical preprocessing of biomass, including size reduction, is a crucial step in converting biomass into biofuel. However, feedstock inevitably contains abrasive intrinsic and extrinsic inorganics that may cause excessive tool wear in preprocessing. Here, this work demonstrates that performance of a knife mill can be significantly improved by applying a more wear-resistant blade material. A series of full-scale knife mill tests were performed for size reduction of forest residue using blades of tungsten carbide (WC–Co), iron-borided tool steel, and diamond-like carbon (DLC) coated tool steel. Blade material loss was quantified in correlation to the amount of feedstock processed and wear mechanisms were investigated via worn surface characterization. While the thin DLC coating was removed quickly, the WC-Co and iron-borided blades improved the tool life by 8X and 3X compared with the M2 tool steel blades (baseline), respectively. The in-situ throughput and power consumption measurements provided additional insights. The WC-Co and iron-borided blades had ~3X higher throughput than the baseline blades by the end of the test with lower normalized power consumption. The experimental results were then used as input for a techno-economic analysis, which suggested that the more wear resistant blades could cut the knife milling cost by $2–3 per ton of biomass processed with downtime reduced by 65–85%.

36 MATERIALS SCIENCE↗

Experimental Investigation of an Air-Cooled Turbine Operating in a Turbojet Engine at Turbine Inlet Temperatures up to 2500 F

An experimental investigation was made of an air-cooled turbine at average turbine inlet temperatures up to 2500 F. A modified production-model 12-stage axial-flow-compressor turbojet engine operating in a static sea-level stand was used as the test vehicle. The modifications to the engine consisted of the substitution of special combustor and turbine assemblies and double-walled exhaust ducting for the standard parts of the engine. All of these special parts were air-cooled to withstand the high operating temperatures of the investigation. The air-cooled turbine stator and rotor blades were of the corrugated-insert type. Leading-edge tip caps were installed on the rotor blades to improve leading-edge cooling by diverting the discharge of coolant to regions of lower gas pressure toward the trailing edge of the blade tip. Caps varying in length from 0.15- to 0.55-chord length were used in an attempt to determine the optimum cap length for this blade. The engine was operated over a range of average turbine inlet temperatures from about 1600 to about 2500 F, and a range of average coolant-flow ratios of 0.012 to 0.065. Temperatures of the air-cooled turbine rotor blades were measured at all test conditions by the use of thermocouples and temperature-indicating paints. The results of the investigation indicated that this type of blade is feasible for operation in turbojet engines at the average turbine inlet temperatures and stress levels tested(maximums of 2500 F and 24,000 psi, respectively). An average one-third-span blade temperature of 1300 F could be maintained on 0.35-chord tip cap blades with an average coolant-flow ratio of about 0.022 when the average turbine inlet temperature was 2500 F and cooling-air temperature was about 260 F. All of the leading-edge tip cap lengths improved the cooling of the leading-edge region of the blades, particularly at low average coolant-flow ratios. At high gas temperatures, such parts as the turbine stator and the combustor liners are likely to be as critical as the turbine rotor blades.

Cochran, Reeves P.↗

Investigation of the effect of hub support parameters on two-bladed rotor oscillatory loads

The results are presented of a test program and analysis to investigate the effects of inplane hub support parameters on the oscillatory chordwise loads of a two-bladed teetering rotor. The test program was conducted in two phases. The first consisted of a shake test to define the impedance of a number of test configurations as a function of frequency. The second phase was the test of these configurations in the NASA-Langley transonic dynamics tunnel. The test showed that the one-per-rev inplane bending moments could be changed by a factor of 2.0 as a function of the pylon configuration at the same aerodynamic operating condition. The higher harmonic inplane, flapwise, and torsional bending moments, and pitch link axial loads were not affected by changes in inplane hub impedance. The maximum inplane loads occurred for the pylon configuration with the minimum spring rate and maximum inertia.

Lee, C. D.↗