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At least 649 records · Page 36
All sourcesNASA NTRSDOE OSTI
NASA NTRS2008

The J-2X Upper Stage Engine: From Heritage to Hardware

NASA's Global Exploration Strategy requires safe, reliable, robust, efficient transportation to support sustainable operations from Earth to orbit and into the far reaches of the solar system. NASA selected the Ares I crew launch vehicle and the Ares V cargo launch vehicle to provide that transportation. Guiding principles in creating the architecture represented by the Ares vehicles were the maximum use of heritage hardware and legacy knowledge, particularly Space Shuttle assets, and commonality between the Ares vehicles where possible to streamline the hardware development approach and reduce programmatic, technical, and budget risks. The J-2X exemplifies those goals. It was selected by the Exploration Systems Architecture Study (ESAS) as the upper stage propulsion for the Ares I Upper Stage and the Ares V Earth Departure Stage (EDS). The J-2X is an evolved version ofthe historic J-2 engine that successfully powered the second stage of the Saturn I launch vehicle and the second and third stages of the Saturn V launch vehicle. The Constellation architecture, however, requires performance greater than its predecessor. The new architecture calls for larger payloads delivered to the Moon and demands greater loss of mission reliability and numerous other requirements associated with human rating that were not applied to the original J-2. As a result, the J-2X must operate at much higher temperatures, pressures, and flow rates than the heritage J-2, making it one of the highest performing gas generator cycle engines ever built, approaching the efficiency of more complex stage combustion engines. Development is focused on early risk mitigation, component and subassembly test, and engine system test. The development plans include testing engine components, including the subscale injector, main igniter, powerpack assembly (turbopumps, gas generator and associated ducting and structural mounts), full-scale gas generator, valves, and control software with hardware-in-the-loop. Testing expanded in 2007, accompanied by the refinement of the design through several key milestones. This paper discusses those 2007 tests and milestones, as well as updates key developments in 2008.

Byrd, THomas↗
NASA NTRS1993

Liquid Oxygen (LO2) propellant conditioning concept testing

Marshall Space Flight Center (MSFC) and industry contractors have undertaken activities to develop a simplified liquid oxygen (LO2) propellant conditioning concept for future expendable launch vehicles. The objective of these activities is to reduce operations costs and timelines and to improve safety of these vehicles. The approach followed has been to identify novel concepts through system level studies and demonstrate the feasibility of these concepts through small-scale and full-scale testing. Testing will also provide data for design guidelines and validation of analytical models. Four different concepts are being investigated: no-bleed, low-bleed, use of a recirculation line, and helium (He) bubbling. This investigation is being done under a Joint Institutional Research and Development (JIRAD) program currently in effect between MSFC and General Dynamics Space Systems (GDSS). A full-scale test article, which is a facsimile of a propellant feed duct with an attached section to simulate heat input from a LO2 turbopump, will be tested at the Cold Flow Facility at MSFC's West Test Area. Liquid nitrogen (LN2), which has similar properties to LO2, will be used in place of LO2 for safety and budget reasons. Work to date includes design and fabrication of the test article, design of the test facility and initial fabrication, development of a test matrix and test procedures, initial predictions of test output, and heat leak calibration and heat exchanger tests on the test article. The tests for all propellant conditioning concepts will be conducted in the summer of 1993, with the final report completed by October, 1993.

Perry, Gretchen L. E.↗
NASA NTRS1942

High-speed Tests of a Ducted Body with Various Air-outlet Openings

Test of a ducted body with Internal flow were made in the 8-foot high-speed wind tunnel for the purpose of studying the effects on external drag and an critical speed of the addition of efficient inlet and outlet openings to a basic streamline shape. Drag tests of a 13.6- inch-diameter streamline body of fineness ratio 6.14 were made at Mach numbers ranging from 0.20 to 0.75. The model was centrally mounted on a 9-percent-thick airfoil and was designed to have an efficient airfoil-body juncture and a high critical speed. An air inlet at the nose and various outlets at the tail were added: drag and internal-flow data were obtained over the given speed range. The critical speed of the ducted bodies was found to be as high as that of the streamline body. The external - drag with air flow through the body did not exceed the drag of the basic streamline shape. No appreciable variation in the efficiency of the diffuser section of the internal duct occurred throughout the Mach number range of the tests.

Becker, John V.↗
NASA NTRS1966

Spherical pipe joint delivers loads equally to mating flange

Oxidizer inlet duct with a ball joint pipe fitting incorporating two spherical bearing races and balls in contact with centering cage springs transmits an evenly distributed load to the mating flange. This design should find application in piping systems where unequal load distributions exist.

Pfleger, R. O.↗
NASA NTRS1970

Quick calculation method for fluid flow through duct systems

Conditions for subsonic compressible flow through duct systems are quickly and easily calculated using compact series of curves showing dimensionless parametric functions of Mach number and specific heat ratio. Method is directly applicable to analysis and design of compressible flow systems in industrial fields or processes.

Scott, L. R., Jr.↗
NASA NTRS1976

Jet noise characteristics of unsuppressed duct burning turbofan exhaust system

Recent aero-acoustic tests of model coannular nozzles have shown that less noise is generated if the higher-velocity jet is exhausted from the outer annular passage rather than from the primary nozzle. These findings are of particular significance to a duct-burning turbofan (DBTF) engine being studied for application to an advanced supersonic transport. Unlike conventional turbofan engines that have peak velocities from the primary nozzle, it is possible to design a DBTF engine to have a fan velocity higher than that of the primary flow. Results are presented for a NASA-sponsored model test program that covers a range of fan to primary-area ratios from 0.75 to 1.2, and a range of fan to primary-velocity ratios from 0.4 to 2.8. Correlations are given that relate radiated sound power to fan velocity, fan to primary-velocity ratio, and fan to primary-area ratio. Corresponding exhaust-plume velocity-traverse data are presented which suggest that the observed noise benefits may be due to the more rapid decay of the annular flow because of shear stresses on the inner surface that result from the lower-velocity primary flow.

Packman, A. B.↗
NASA NTRS1976

Aero-acoustic performance characteristics of duct burning turbofan exhaust nozzles

A recent experimental investigation has identified the aero/acoustic characteristics of exhaust nozzles for duct heating turbofan engines over a range of simulated flow conditions. Jet noise and performance levels are summarized for a series of coannular nozzles representing both acoustically suppressed and unsuppressed designs operating in a static environment. The basic coannular nozzles were found to provide inherent noise suppression. Multi-element suppressor nozzles provided additional noise suppression, but with appreciable thrust loss. The impact of these results on the advanced supersonic transport studies is also presented, indicating potentially large reductions in take-off gross weight or community noise footprints.

Kozlowski, H.↗
NASA NTRS2002

Response Surface Modeling of Combined-Cycle Propulsion Components using Computational Fluid Dynamics

Three examples of response surface modeling with CFD are presented for combined cycle propulsion components. The examples include a mixed-compression-inlet during hypersonic flight, a hydrogen-fueled scramjet combustor during hypersonic flight, and a ducted-rocket nozzle during all-rocket flight. Three different experimental strategies were examined, including full factorial, fractionated central-composite, and D-optimal with embedded Plackett-Burman designs. The response variables have been confined to integral data extracted from multidimensional CFD results. Careful attention to uncertainty assessment and modeling bias has been addressed. The importance of automating experimental setup and effectively communicating statistical results are emphasized.

Steffen, C. J., Jr.↗
NASA NTRS2003

Coupled Multi-Disciplinary Optimization for Structural Reliability and Affordability

A computational simulation method is presented for Non-Deterministic Multidisciplinary Optimization of engine composite materials and structures. A hypothetical engine duct made with ceramic matrix composites (CMC) is evaluated probabilistically in the presence of combined thermo-mechanical loading. The structure is tailored by quantifying the uncertainties in all relevant design variables such as fabrication, material, and loading parameters. The probabilistic sensitivities are used to select critical design variables for optimization. In this paper, two approaches for non-deterministic optimization are presented. The non-deterministic minimization of combined failure stress criterion is carried out by: (1) performing probabilistic evaluation first and then optimization and (2) performing optimization first and then probabilistic evaluation. The first approach shows that the optimization feasible region can be bounded by a set of prescribed probability limits and that the optimization follows the cumulative distribution function between those limits. The second approach shows that the optimization feasible region is bounded by 0.50 and 0.999 probabilities.

Abumeri, Galib H.↗
NASA NTRS1999

Microelectrical Mechanical Systems Flow Control Used to Manage Engine Face Distortion in Compact Inlet Systems

Turbofan engine-face flow distortion is one of the most troublesome and least understood problems for designers of modern engine inlet systems. One concern is that there are numerous sources of flow-field distortion that are ingested by the inlet or generated within the inlet duct itself. Among these are: (1) flow separation at the cowl lip during in-flight maneuvering, (2) flow separation on the compression surfaces due to shock-wave/boundary layer interactions, (3) spillage of the fuselage boundary layer into the inlet duct, (4) ingestion of aircraft vortices and wakes emanating from upstream disturbances, and (5) strong secondary flow gradients and flow separation induced by wall curvature within the inlet duct itself. Most developing aircraft (including the B70, F-111, F-14, Mig-25, Tornado, and Airbus A300) have experienced one or more of these types of problems, particularly at high Mach numbers and/or extreme maneuver conditions when flow distortion at the engine face exceeded the allowable limits of the engine.

Anderson, Bernhard H.↗
NASA NTRS2015

Space Launch System Scale Model Acoustic Test Ignition Overpressure Testing

The overpressure phenomenon is a transient fluid dynamic event occurring during rocket propulsion system ignition. This phenomenon results from fluid compression of the accelerating plume gas, subsequent rarefaction, and subsequent propagation from the exhaust trench and duct holes. The high-amplitude unsteady fluid-dynamic perturbations can adversely affect the vehicle and surrounding structure. Commonly known as ignition overpressure (IOP), this is an important design-to environment for the Space Launch System (SLS) that NASA is currently developing. Subscale testing is useful in validating and verifying the IOP environment. This was one of the objectives of the Scale Model Acoustic Test, conducted at Marshall Space Flight Center. The test data quantifies the effectiveness of the SLS IOP suppression system and improves the analytical models used to predict the SLS IOP environments. The reduction and analysis of the data gathered during the SMAT IOP test series requires identification and characterization of multiple dynamic events and scaling of the event waveforms to provide the most accurate comparisons to determine the effectiveness of the IOP suppression systems. The identification and characterization of the overpressure events, the waveform scaling, the computation of the IOP suppression system knockdown factors, and preliminary comparisons to the analytical models are discussed.

Nance, Donald↗
NASA NTRS2015

Space Launch System Scale Model Acoustic Test Ignition Overpressure Testing

The overpressure phenomenon is a transient fluid dynamic event occurring during rocket propulsion system ignition. This phenomenon results from fluid compression of the accelerating plume gas, subsequent rarefaction, and subsequent propagation from the exhaust trench and duct holes. The high-amplitude unsteady fluid-dynamic perturbations can adversely affect the vehicle and surrounding structure. Commonly known as ignition overpressure (IOP), this is an important design-to environment for the Space Launch System (SLS) that NASA is currently developing. Subscale testing is useful in validating and verifying the IOP environment. This was one of the objectives of the Scale Model Acoustic Test (SMAT), conducted at Marshall Space Flight Center (MSFC). The test data quantifies the effectiveness of the SLS IOP suppression system and improves the analytical models used to predict the SLS IOP environments. The reduction and analysis of the data gathered during the SMAT IOP test series requires identification and characterization of multiple dynamic events and scaling of the event waveforms to provide the most accurate comparisons to determine the effectiveness of the IOP suppression systems. The identification and characterization of the overpressure events, the waveform scaling, the computation of the IOP suppression system knockdown factors, and preliminary comparisons to the analytical models are discussed.

Nance, Donald K.↗
NASA NTRS1947

Tests of Submerged Duct Installation on the Ryan FR-1 Airplane in the Ames 40- by 80-Foot Wind Tunnel

An investigation of an NACA submerged intake installation on the Ryan FR-1 was conducted to determine the full-scale aerodynamic characteristics of this installation. In addition, tests were conducted on the submerged inlet with revised entrance lips and deflectors to determine the configuration which would result in the best dynamic pressure recovery measured at the inlet for this installation without a major rework of the entrance. Stalling of the air flow over the inner lip surface created excessive dynamic pressure losses with the original entrance. The revised entrance produced a 12-percent increase in dynamic pressure recovery at the design high-speed inlet-velocity ratio and resulted in an improvement of thte critical-speed characteristics of the entrance lip. A complete redesign of the entrance including a decrease in ramp angle and adjustment of lip camber is necessary to secure optimum results from this submerged duct installation.

Martin, Norman J.↗
DOE OSTI2024

Design Considerations to Ensure Robustness of the ITER Diagnostics Residual Gas Analyzer

Increasing robustness of the ITER diagnostic residual gas analyzer (DRGA) is critical for the potential control of plasma heating and fuel-cycle processing. Robustness is a requirement for a diagnostic to have a control function. The DRGA is a multisensor diagnostic system capable of resolving isotopic compositions of hydrogen and helium as well as other heavier elements and compounds. The divertor-specific DRGA system is intended to measure the composition of gases in the ITER subdivertor region and midplane. Its analysis station will be located in a port cell at the divertor level. From there, it will sample a slip stream of gas from the cryogenic pump duct. It will then exhaust into a shared roughing line where helium or other light gas impurities, some potentially from other diagnostic systems, are likely to be present. In order to provide reliable measurements, the DRGA must be robust in areas such as plasma optical emission source geometry for a compact design, mitigation of back-streaming from light gases and resilience to the ITER port cell environment, and radiation hardening of the DRGA electronics. By incorporating robustness into the design, areas of plasma heating and fuel-cycle control may be explored with the DRGA for ITER and next-generation fusion devices.

Quinlan, Brendan↗
NASA NTRS1999

Investigation of the Rocket Induced Flow Field in a Rectangular Duct

Rocket-Based Combined Cycle (RBCC) concepts attempt to improve the performance of launch vehicles at all points in the launch trajectory and make highly reusable launch vehicles a reality. The Aerojet Strutjet RBCC concept consists of a variable geometry duct with internal, vertical struts that functions in ducted rocket, ramjet, scramjet, and pure rocket modes. These struts have rocket and turbine exhaust nozzles imbedded within them. The rocket flows create an ejector effect with the ingested air at subsonic flight velocities. In ramjet and scramjet modes, the fuel rich nozzle flows react with the ingested air producing an afterburner effect. Under a NASA Marshall Space Flight Center contract, the UAH Propulsion Research Center (PRC) has designed and built a Strutjet simulation facility. A scale model of a single strut has been built and is undergoing cold-flow testing to investigate the mixing of the rocket and turbine exhausts with the ingested air. A complementary experimental program is also underway to examine the induced flow-field generated by rocket nozzles confined in a rectangular duct. Characterizing the induced flow behavior is critical to understanding and optimizing the performance of future Strutjet-based RBCC propulsion systems. The proposed paper will present results from the rocket induced flow investigation.

Landrum, D. Brian↗
NASA NTRS1975

Nonreactive mixing study of a scramjet swept-strut fuel injector

The results are presented of a cold-mixing investigation performed to supply combustor design information and to determine optimum normal fuel-injector configurations for a general scramjet swept-strut fuel injector. The experimental investigation was made with two swept struts in a closed duct at a Mach number of 4.4 and a nominal ratio of jet mass flow to air mass flow of 0.0295, with helium used to simulate hydrogen fuel. Four injector patterns were evaluated; they represented the range of hole spacing and the ratio of jet dynamic pressure to free-stream dynamic pressure. Helium concentration, pitot pressure, and static pressure in the downstream mixing region were measured to generate the contour plots needed to define the mixing-region flow field and the mixing parameters. Experimental results show that the fuel penetration from the struts was less than the predicted values based on flat-plate data; but the mixing rate was faster and produced a mixing length less than one-half that predicted.

Mcclinton, C. R.↗
NASA NTRS1981

Influence of exit impedance on finite difference solutions of transient acoustic mode propagation in ducts

The cutoff mode instability problem associated with a transient finite difference solution to the wave equation is explained. The steady-state impedance boundary condition is found to produce acoustic reflections during the initial transient, which cause finite instabilities in the cutoff modes. The stability problem is resolved by extending the duct length to prevent transient reflections. Numerical calculations are presented at forcing frequencies above, below, and nearly at the cutoff frequency, and exit impedance models are presented for use in the practical design of turbofan inlets.

Baumeister, K. J.↗
NASA NTRS1994

Mixing characteristics of directly opposed rows of jets injected normal to a crossflow in a rectangular duct

An experimental investigation of the mixing of nonreacting opposed rows of inline jets injected perpendicular to a uniform crossflow has been conducted in a rectangular duct. Planar Mie-scattering was used to measure the time-average concentration distribution of the jet fluid in planes perpendicular to the duct axis. Orifice configurations with geometric blockages ranging from 0.59 to 0.89 had similar mixing performance when compared at one-half duct height downstream of injection. Blockage was varied by changing the orifice aspect ratio from 1-to-1 to 1-to-1.5 while maintaining orifice spacing-to-duct height (S/H) at 0.425, jet-to-mainstream mass flow ratio (MR) at 2.0, and jet-to-mainstream momentum-flux ratio (J) at 48. The result indicates that the design correlating expression (at MR = 2) for optimum in line mixing of 2.5 approximately equal to (S/H)(square root of J) is independent of the Webb between adjacent orifices and therefore independent of orifice width. Experimental and numerical results for an orifice aspect ratio 1-to-1 case were in good agreement. The results of a comparison of inline 45 degrees slanted slot and round orifice configuration indicate that in order to obtain equivalent mean concentration distributions at the same J it is necessary to use a smaller S/H for the round orifice configuration. Conclusions about the performance of various orifice shapes can only be obtained from comparison of optimized configurations. Inline jets with different momentum-flux ratios on opposite sides were compared at a constant mass flow ratio. The orifice spacing chosen was previously found to be an optimum configuration when opposing values of J were equal and also an optimum for single side injection. Experimental and empirical results were in good agreement.

Liscinsky, D. S.↗