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At least 649 records · Page 36
All sourcesNASA NTRSDOE OSTI
NASA NTRS1981

Energy efficient engine shroudless, hollow fan blade technology report

The Shroudless, Hollow Fan Blade Technology program was structured to support the design, fabrication, and subsequent evaluation of advanced hollow and shroudless blades for the Energy Efficient Engine fan component. Rockwell International was initially selected to produce hollow airfoil specimens employing the superplastic forming/diffusion bonding (SPF/DB) fabrication technique. Rockwell demonstrated that a titanium hollow structure could be fabricated utilizing SPF/DB manufacturing methods. However, some problems such as sharp internal cavity radii and unsatisfactory secondary bonding of the edge and root details prevented production of the required quantity of fatigue test specimens. Subsequently, TRW was selected to (1) produce hollow airfoil test specimens utilizing a laminate-core/hot isostatic press/diffusion bond approach, and (2) manufacture full-size hollow prototype fan blades utilizing the technology that evolved from the specimen fabrication effort. TRW established elements of blade design and defined laminate-core/hot isostatic press/diffusion bonding fabrication techniques to produce test specimens. This fabrication technology was utilized to produce full size hollow fan blades in which the HIP'ed parts were cambered/twisted/isothermally forged, finish machined, and delivered to Pratt & Whitney Aircraft and NASA for further evaluation.

Michael, C. J.↗
NASA NTRS1981

Vibrations of twisted rotating blades

The literature dealing with vibrations of turbomachinery blades is voluminous, but the vast majority of it treats the blades as beams. In a previous paper a two-dimensional analytical procedure was developed and demonstrated on simple models of blades having camber. The procedure utilizes shallow shell theory along with the classical Ritz method for solving the vibration problem. Displacement functions are taken as algebraic polynomials. In the present paper the method is demonstrated on blade models having camber. Comparisons are first made with results in the literature for nonrotating twisted plates and various disagreements between results are pointed out. A method for depicting mode shape information is demonstrated, permitting one to examine all three components of displacement. Finally, the analytical procedure is demonstrated on rotating twisted blade modes, both without and with camber.

Leissa, A. W.↗
NASA NTRS1982

In-plane inertial coupling in tuned and severely mistuned bladed disks

A model has been developed and verified for blade-disk-shaft coupling in rotors due to the in-plane rigid body modes of the disk. An analytic model has been developed which couples the in-plane rigid body modes of the disk on an elastic shaft with the blade bending modes. Bench resonance test were carried out on the M.I.T. Compressor Rotor, typical of research rotors with flexible blades and a thick rigid disk. When the rotor was carefully tuned, the structural coupling of the blades by the disks was confined to zero and one nodal diameter modes, whose modal frequencies were greater than the blade cantilever frequency. In the case of the tuned rotor, and in two cases where severe mistuning was intentionally introduced, agreement between the predicted and observed natural frequencies is excellent. The analytic model was then extended to include the effects of constant angular rotation of the disk.

Crawley, E. F.↗
NASA NTRS1982

Response studies of rotors and rotor blades with application to aeroelastic tailoring

Various tools for the aeroelastic stability and response analysis of rotor blades in hover and forward flight were developed and incorporated in a comprehensive package capable of performing aeroelastic tailoring of rotor blades in forward flight. The results indicate that substantial vibration reductions, of order 15-40%, in the vibratory hub shears can be achieved by relatively small modifications of the initial design. Furthermore the optimized blade can be up to 20% lighter than the original design. Accomplishments are reported for the following tasks: (1) finite element modeling of rotary-wing aeroelastic problems in hover and forward flight; (2) development of numerical methods for calculating the aeroelastic response and stability of rotor blades in forward fight; (3) formulation of the helicopter air resonance problem in hover with active controls; and (4) optimum design of rotor blades for vibration reduction in forward flight.

Friedmann, P. P.↗
NASA NTRS1982

Materials for advanced turbine engines. Volume 1: Advanced blade tip seal system

Project 3, the subject of this technical report, was structured toward the successful engine demonstration of an improved-efficiency, long-life, tip-seal system for turbine blades. The advanced tip-seal system was designed to maintain close operating clearances between turbine blade tips and turbine shrouds and, at the same time, be resistant to environmental effects including high-temperature oxidation, hot corrosion, and thermal cycling. The turbine blade tip comprised an environmentally resistant, activated-diffussion-bonded, monocrystal superalloy combined with a thin layer of aluminium oxide abrasive particles entrapped in an electroplated NiCr matrix. The project established the tip design and joint location, characterized the single-crystal tip alloy and abrasive tip treatment, and established the manufacturing and quality-control plans required to fully process the blades. A total of 171 blades were fully manufactured, and 100 were endurance and performance engine-tested.

Zelahy, J. W.↗
NASA NTRS1982

Design and evaluation of low-cost stainless steel fiberglass foam blades for large wind driven generating systems

A low cost wind turbine blade based on a stainless steel fiberglass foam Budd blade design concept, was evaluated for its principle characteristics, low cost features, and its advantages and disadvantages. A blade structure was designed and construction methods and materials were selected. A complete blade tooling concepts, various technical and economic analysis, and evaluations of the blade design were performed. A comprehensive fatigue test program is conducted to provide data to verify the design stress allowables.

Eggert, W. S.↗
NASA NTRS1982

Design and evaluation of low cost blades for large wind driven generating systems

The development and evaluation of a low cost blade concept based on the NASA-Lewis specifications is discussed. A blade structure was designed and construction methods and materials were selected. Complete blade tooling concepts, various technical and economic analysis, and evaluations of the blade design were performed. A comprehensive fatigue test program was conducted to provide data and to verify the design. A test specimen of the spar assembly, including the root end attachment, was fabricated. This is a full-scale specimen of the root end configuration, 20 ft long. A blade design for the Mod '0' system was completed.

Eggert, W. S.↗
NASA NTRS1983

A comparison of model helicopter rotor Primary and Secondary blade/vortex interaction blade slap

A study of the relative importance of blade/vortex interactions which occur on the retreating side of a model helicopter rotor disk is described. Some of the salient characteristics of this phenomenon are presented and discussed. It is shown that the resulting Secondary blade slap may be of equal or greater intensity than the advancing side (Primary) blade slap. Instrumented model helicopter rotor data is presented which reveals the nature of the retreating blade/vortex interaction. The importance of Secondary blade slap as it applies to predictive techniques or approaches is discussed. When Secondary blade slap occurs it acts to enlarge the window of operating conditions for which blade slap exists.

Hubbard, J. E., Jr.↗
NASA NTRS1982

Gravitropic basis of leaf blade nastic curvatures

The curvatures produced in leaf blades by auxin treatment have been described as nastic curvatures because the initial differential growth is always enhanced on the lower side, regardless of the side of application. It is now known, however, that blades can show differential growth of either the upper or the lower side depending on the conditions of treatment. The dorsiventrality of the blade therefore influences but does not limit the direction of curvature. The dorsiventral directionality of response to growth regulators and the response to changes in the orientation to gravity are seen as indicating that blade curvatures are analogous to negative or positive gravitropism. It is noted that neither blade hyponasty or epinasty can be accounted for by ethylene alone. Petiole responses, however, are not directional, and the leaf angle changes induced by rotation or auxin treatment can be accounted for by ethylene production.

Hayes, A. B.↗
NASA NTRS1983

An aeroacoustic model for high-speed, unsteady blade-vortex interaction

A three-dimensional aeroacoustic model is developed to predict the sound pulse radiated by the passage of a helicopter blade over a potential vortex. The linearized analysis assumes that either the blade-vortex separation is small or that the blade-tip Mach number is close to 1, or both, so that an acoustically noncompact situation exists. The three-dimensional blade loading due to blade-vortex interaction is constructed through a spanwise superposition of two-dimensional solutions with strength linearly increasing from hub to tip. Such a loading overestimates somewhat the strength of tip region dipoles in the acoustic calculation that follows. The final expression for the predicted far-field signature is obtained in closed form, and thus permits a relatively inexpensive calculation of the directivity of peak acoustic pressures in three dimensions.

Martinez, R.↗
NASA NTRS1982

Experimental study of the boundary layer on a turbomachinery rotor blade

The development of the turbulent boundary layer on a turbomachinery rotor blade is very complex. This paper is concerned with the measurement, analysis, and prediction of the blade boundary layer on a rotor blade. A comprehensive measurement of the blade boundary layer on a fan rotor blade was carried out in the axial flow fan facility at the Applied Research Laboratory. The measurements were taken with a miniature 'x' configuration hot-wire probe. The streamwise and the radial velocity profiles as well as the turbulence intensities at one radius are presented and interpreted.

Lakshminarayana, B.↗
NASA NTRS1983

Analysis of an axial compressor blade vibration based on wave reflection theory

The paper describes application of the theory of wave reflection in turbomachines to rotor blade vibrations measured in an axial compressor stage. The blade vibrations analyzed could not be predicted using various flutter prediction techniques. The wave reflection theory, first advanced in 1966, is expanded, and more general equations for the rotor blade excitation frequencies are derived. The results of the analysis indicate that all examined rotor blade vibrations can be explained by forced excitations caused by reflecting waves (pressure pulses). Wave reflections between the rotor blades and both the upstream and downstream stator vanes had to be considered.

Owczarek, J. A.↗
NASA NTRS1983

Helicopter blade tips

Methods of improving helicopter performance and vibration level by proper shaping of helicopter blade tips are considered. The principle involved consists of reducing the extent of the supersonic zone above the advancing tip and of the turbulent interaction. For stationary and advancing flight, the influence of the rotor and the problems posed by blade tips are reviewed. The theoretical methods of dealing with the two types of flight are briefly stated, and the experimental apparatus is described, including model triple and quadruple rotors. Different blade tip shapes are shown and briefly discussed. The theoretical results include an advancing speed of 309 km/H and a blade tip rotational speed of 215 m/s. The experimental values are advancing speed of 302 km/h and blade tip Mach number 0.86 for both types of rotors.

Lyothier, R.↗
NASA NTRS1983

A comparison with theory of peak to peak sound level for a model helicopter rotor generating blade slap at low tip speeds

Mini-tuft and smoke flow visualization techniques have been developed for the investigation of model helicopter rotor blade vortex interaction noise at low tip speeds. These techniques allow the parameters required for calculation of the blade vortex interaction noise using the Widnall/Wolf model to be determined. The measured acoustics are compared with the predicted acoustics for each test condition. Under the conditions tested it is determined that the dominating acoustic pulse results from the interaction of the blade with a vortex 1-1/4 revolutions old at an interaction angle of less than 8 deg. The Widnall/Wolf model predicts the peak sound pressure level within 3 dB for blade vortex separation distances greater than 1 semichord, but it generally over predicts the peak S.P.L. by over 10 dB for blade vortex separation distances of less than 1/4 semichord.

Fontana, R. R.↗
NASA NTRS1984

Stagger angle dependence of inertial and elastic coupling in bladed disks

Conditions which necessitate the inclusion of disk and shaft flexibility in the analysis of blade response in rotating blade-disk-shaft systems are derived in terms of nondimensional parameters. A simple semianalytical Rayleigh-Ritz model is derived in which the disk possesses all six rigid body degrees of freedom, which are elastically constrained by the shaft. Inertial coupling by the rigid body motion of the disk on a flexible shaft and out-of-plane elastic coupling due to disk flexure are included. Frequency ratios and mass ratios, which depend on the stagger angle, are determined for three typical rotors: a first stage high-pressure core compressor, a high bypass ratio fan, and an advanced turboprop. The stagger angle controls the degree of coupling in the blade-disk system. In the blade-disk-shaft system, the stagger angle determines whether blade-disk motion couples principally to the out-of-plane or in-plane motion of the disk on the shaft. The Ritz analysis shows excellent agreement with experimental results.

Crawley, E. F.↗
NASA NTRS1984

Flap-lag damping of an elastic rotor blade with torsion and dynamic inflow in hover from symbolically generated equations

A program written in FORTRAN IV and coded into subroutines for subsequent numerical study is used to derive symbolically the governing equations of motion of the elastic rotor blade and the dynamic inflow equations. By rearranging the coefficients of the equations, the blade and dynamic inflow equations are converted into equations in a multiblade coordinated system. The final multiblade equations can accommodate any number of elastic blade modes. It is noted that with a given data set, the entire process, from the derivation of the equations to the numerical calculations, is computerized and requires only limited user interface. To demonstrate the usefulness of the approach, damping data in hover with and without dynamic inflow effects are presented for various rotor blade models, including flap-lag, flap-lag-torsion, quasi-static torsion, and rigid blade lag-flap.

Reddy, T. S. R.↗
NASA NTRS1986

Photo-Optical Blade-Vibration-Data Acquisition System

Techniques developed for measuring blade vibrations using optical sensors fixed in casing around bladed turbine-engine stage. Measurement system coordinates and assembles inputs of many optical probes in order to monitor all of blades on spinning stage. Several points on every blade monitored in order to develop quantitative measure of overall bladed-stage response.

Kiraly, L. J.↗
NASA NTRS1985

Vacuum plasma coatings for turbine blades

Turbine blades, vacuum plasma spray coated with NiCrAlY, CoCrAlY or NiCrAlY/Cr2O3, were evaluated and rated superior to standard space shuttle main engine (SSME) coated blades. Ratings were based primarily on 25 thermal cycles in the MSFC Burner Rig Tester, cycling between 1700 F (gaseous H2) and -423 F (liquid H2). These tests showed no spalling on blades with improved vacuum plasma coatings, while standard blades spalled. Thermal barrier coatings of ZrO2, while superior to standard coatings, lacked the overall performance desired. Fatigue and tensile specimens, machined from MAR-M-246(Hf) test bars identical to the blades were vacuum plasma spray coated, diffusion bond treated, and tested to qualify the vacuum plasma spray process for flight hardware testing and application. While NiCrAlY/Cr2O3 offers significant improvement over standard coatings in durability and thermal protection, studies continue with an objective to develop coatings offering even greater improvements.

Holmes, R. R.↗