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At least 649 records · Page 36

Analytical Investigation of Propellant Slosh Stability Boundary on a Space Vehicle

The effect of propellant sloshing upon the stability of a liquid-propelled space vehicle has been studied extensively. For a typical space vehicle with thrust vector control and asingle slosh tank, the Bauer slosh danger zone is located between the vehicle center of mass and the center of percussion while ignoring effects like aerodynamics and axial acceleration. If the slosh mass is located between these two locations, baffles may be required toprovide additional damping for stability. Although this criteria is widely used in the launch vehicle flight controls community, its application is limited to the aforementioned configuration and assumptions. In this work, the methodology behind the classic single-tank criteria is extended to other tank configurations and includes previously ignored effects. First, the variation of the classic danger zone for a tandem tank configuration where the tanks are located along the vehicle centerline or symmetrically offset from the centerline is investigated. Second, a vehicle with a single centerline tank and pair of outboard reaction jets, rather than thrust vectoring, for attitude control is studied. Finally, the impacts of aerodynamics and vehicle axial acceleration on the classic single-tank criteria are analyzed.

Jing Pei↗

Parametric Cost Model for Ground and Space Telescopes

Parametric cost models can be used by designers and project managers to compare cost between major architectural cost drivers and allow high-level design trades; enable cost-benefit analysis for technology development investment; and, provide a basis for estimating total project cost between related concepts. The NASA Marshall Space Flight Center has developed a 5-parameter first-article optical telescope assembly cost model OTA$ (FY17) = $20M x 30(S/G)x D(1.7)x λ(-0.5)x T(-0.25)x e(-0.028) (Y-1960)Where S/G = 1 for space and 0 for ground telescopes, D = diameter, λ= diffraction limited wavelength, T = operating temperature and Y = year of development. The model explains 92% (Adjusted R2) of the cost variation in a database of 47 total ground and space telescope assemblies (OTA). The MSFC model estimates the most likely cost for only the OTA. Where an OTA is defined as the subsystem which collects electromagnetic radiation and focuses it (focal) or concentrates it (afocal) into the science instruments. An OTA consists of the primary mirror, secondary mirror, auxiliary optics and support structure (such as optical bench or truss structure, primary support structure, secondary support structure or spiders, straylight baffles, mechanisms for adjusting the optical components, electronics or power systems for operating these mechanisms, etc.). Finally, duplication only reduces cost for the manufacture of identical systems(i.e. multiple aperture sparse arrays or interferometers). And, while duplication does reduce the cost of manufacturing the mirrors of segmented primary mirror, this cost savings does not appear to manifest itself in the final primary mirror assembly(presumably because the structure for a segmented mirror is more complicated than for a monolithic mirror).

Space Telescope Cost Model, Parametric Cost Model↗

Optical Design of the EXperiment for Cryogenic Large-Aperture Intensity Mapping (EXCLAIM)

This work describes the optical design of the EXperiment for Cryogenic Large-Aperture Intensity Mapping(EXCLAIM). EXCLAIM is a balloon-borne telescope that will measure integrated line emission from carbonmonoxide (CO) at redshiftsz <1 and ionized carbon ([CII]) at redshiftsz= 2.5−3.5 to probe star forma-tion over cosmic time in cross-correlation with galaxy redshift surveys. The EXCLAIM instrument will observeat frequencies of 420–540 GHz using six microfabricated silicon integrated spectrometers with spectral resolv-ing powerR= 512 coupled to kinetic inductance detectors (KIDs). A completely cryogenic telescope cooledto a temperature below 5 K provides low-background observations between narrow atmospheric lines in thestratosphere. Off-axis reflective optics use a 90-cm primary mirror to provide 4.2′full-width at half-maximum(FWHM) resolution at the center of the EXCLAIM band over a field of view of 22.5′. Illumination of the 1.7 Kcold stop combined with blackened baffling at multiple places in the optical system ensures low (<−40 dB) edgeillumination of the primary to minimize spill onto warmer elements at the top of the dewar.

Thomas Essinger-Hileman↗

Modeling and Simulation of Rotary Sloshing in Launch Vehicles

The nonlinear dynamics of propellant sloshing during orbital ascent are usually neglected in the flight control analysis of large boost vehicles under the assumption that the viscous damping of the fluid is sufficient to suppress nonlinear phenomena and confine the fluid to small, planar free surface displacements. In this case, the sloshing dynamics can be modeled using a spring-mass-damper or linearized pendulum mechanical analog. However, large, smooth-wall tanks without significant internal hardware or ring baffles are still susceptible to nonlinear effects. In particular, rotary sloshing can present a risk to flight control as it involves the formation of a stable limit cycle which can lead to undesirable roll coupling. The underlying phenomena of jump resonance does not manifest in linear models, but can be reproduced using a nonlinear spherical pendulum or the Bauer paraboloid model developed during the Apollo/Saturn program. In this paper, a detailed analysis of the rotary sloshing dynamics of these mechanical analogs is presented, and discussed in the context of flight control stability. High-fidelity simulations of a representative boost vehicle are used to verify the semi-analytical predictions of the nonlinear dynamic response.

Modeling↗

High Resolution Computed Tomography Inspection of Components Uncovers Root Causes of Vexing Failure Mysteries

During testing of actuators for fight programs, failures have occurred that required closure with an understanding of the root cause of the failure. For some InSight project actuators, intermittent changes of the winding resistance of the motors during temperature changes was extremely baffling. It was critical to determine the cause of the intermittent characteristic because the actuators were stock from a previous program and the company that provided the motors was no longer in business. Using an X-Ray Computed-Tomography (CT) method, the exact source of the intermittent failure was determined and completely understood – at dimensions of less than 20 microns. In another case, after the completion of an actuator’s life-test-to-failure, inspection was required to determine the source of the failure. The size of the actuator (10 mm diameter) required destructive means to get to the interior of the actuator for inspection, risking the loss of the source of the failure. Using CT imaging, the exact source of the failure was determined.

Johnson, Michael R.↗

Crystal Growth in the SUBSA furnace in MSG: 2002 to 2022

In 2002, the investigation “Solidification Using a Baffle In Sealed Ampoules (SUBSA)” was the first investigation to utilize the Microgravity Science Glovebox (MSG) Facility on the International Space Station (ISS). The SUBSA furnace was designed for growth of indium antimonide. It features a transparent section, which allows a side view of the melt, the solid-liquid (SL) interface and the growing crystal. In 2002, four Te-doped and three Zn-doped InSb crystals were grown in microgravity. Subsequently, the SUBSA furnace was used in several materials science investigations, including growing the radiation detector materials, InI and Cs2LiYCl6:Ce from the melt and vapor phase (2017 to 2019) and “Brazing of Aluminum alloys in Space (BRAINS)”. A review of the SUBSA furnace features and parameters will be presented, including the design of the growth ampoules, charge preparation, and the procedures used to grow InSb (in 2002) and InI (in 2019).

Aleksandar Ostrogorsky↗

Overview of the Acoustic Improvement Program for the 9- by 15-Foot Low Speed Wind Tunnel

This report gives an overview of a recent improvement project to reduce the background noise in the NASA Glenn Research Center 9-by 15-Foot Low Speed Wind Tunnel. Noise surveys of the original tunnel configuration indicated that flow surface noise in the test section and noise propagating from other tunnel regions were the primary background noise contributors. Several novel features were incorporated in the design of the upgraded tunnel, including a low noise flow surface and serpentine baffles for noise reduction, along with acoustically treated turning vanes and a new diffuser. Three companion papers present implementation details including the acoustic design and the aerodynamic quality/design CFD. The upgrades reduced background noise in the test section by about 10dBA over a wide range of flow speeds and frequencies. It is hoped this will be a useful summary to aid future users of the facility and wind tunnel engineers everywhere.

Wind Tunnel↗

5 Inch Thick 2219-T87 Plate Low Ductility Investigation - Material Analysis on Broken 2219 Tensile Samples

2219-T87 material used on a LOX tank baffle support on Artemis-I showed unusually low fracture elongation. Recent material data indicated 5” thick 2219-T87 plate stock had very low ductility (<1%) in the short transverse direction at the half-thickness location. Metallurgical analysis performed to understand the root cause that led to the drastic reduction in tensile ductility. The PowerPoint report details the key findings from material analysis by optical and scanning electron microscopy.

aluminum alloy 2219↗

Landsat 9 Mission Update and Status

Landsat 9 is currently undergoing testing at the integrated observatory level in preparation for launch from Vandenberg Air Force Base in 2021. Landsat 9 will replace Landsat 7 in orbit, 8 days out of phase with Landsat 8. Landsat 9 is largely a copy of Landsat 8 in terms of instrumentation, with an Operational Land Imager (OLI), model #2 and a Thermal Infrared Sensor (TIRS), model #2. The TIRS-2 is more significantly changed from TIRS with increased redundancy, as well as changes to the telescope baffling to improve stray light control and a revised scene select mirror encoder mechanism. Data quality of the Landsat 9 instruments is comparable to, or better than the Landsat 8 ones, with an increase to 14 bits of data transmitted and more detailed pre-launch characterization for OLI-2, and with more detailed characterization of the TIRS-2 pre-launch, in addition to the improved stray light control. The performance of the two instruments is summarized and compared to that of the Landsat 8 instruments.

Brian Markham↗

Early Radiometric Performance of Landsat-9 Thermal Infrared Sensor

Landsat-9, launched on September 27, 2021, carries the Thermal Infrared Sensor (TIRS). The Landsat-9 TIRS is a close copy of the Landsat-8 TIRS instrument; it is a two spectral-band, pushbroom sensor with three Sensor Chip Assemblies (SCAs) that cover the 15-degree field-of-view. The primary radiometric change between the instruments is the addition of baffling in the Landsat-9 TIRS telescope to mitigate the stray light issue that has impacted the radiometric quality of Landsat-8 TIRS. The on-orbit radiometric performance is monitored using the on-board variable temperature blackbody and views of deep space. Maneuvers to look at and around the moon have provided an assessment of the stray light. The absolute calibration is monitored by vicarious calibration techniques by teams at NASA/Jet Propulsion Lab and the Rochester Institute of Technology. Landsat-9 completed a three-month commissioning phase in January 2022 and has been operational since February 2022. The instrument has demonstrated excellent radiometric performance, as assessed from the on-orbit measurements. The TIRS instrument is radiometrically stable to 0.1% within a power cycle, and has noise levels below 0.1K. The lunar scans and the vicarious calibration data provide evidence that the stray light has been effectively mitigated.

Landsat-9↗

Operational Techniques in Microgravity for Cryogenic Fluid Management

Management of cryogens in microgravity is a critical challenge for exploration missions to the Moon and Mars. Operational strategies to aid in cryogenic fluid management (CFM) are proposed and demonstrated using computational fluid dynamics simulations. Application of axial settling thrust is an essential – but potentially expensive – tool for CFM. Demonstrations show that its utilization and timing are important during certain unsettling events, such as engine cutoff. At other times, substantial savings can be realized by reducing the average acceleration (through pulsing thrusters, for example). If the metric for reaching a settled condition is a particular number of slosh periods, then fewer settling resources are needed with a lower acceleration. Alternatively, if a target wave amplitude is the settling objective, then a lower average acceleration will also allow for a higher allowable amplitude for the same heat transfer. Savings can also be obtained by rolling the vehicle, which can mitigate lateral slosh. Advantages and disadvantages of anti-slosh baffles are also discussed along with practical examples of their impact on CFM and ullage collapse. Ullage collapse examples are presented along with recommendations for slewing a vehicle with angular and translational acceleration to mitigate mixing between liquid and ullage.

Cryogenic Fluid Management↗

Controllable Multi-Functional Heat Exchanger for Space Applications

Team Spacering will design SpaceRing, a cooling and waste heat recycling system that addresses NASA’s interest for a cooling and power-generating unit in its prototype deep space habitat[1]. The merits of this system are as follows: - Controllable cooling is critical in maintaining a habitable environment and in the functionality of life support systems, powering electronics and other devices in a spacecraft. - Power is expensive to produce in a space environment. Converting wasted thermal energy into electricity will save energy and money for the space station. Space habitation is a highly complex endeavor. Consequently, the SpaceRing must adhere to additional constraints, which include: - Lack of natural fluid or gas convection due to micro-gravity environment - Limited range for heat source and cold sink temperature - Subject to high fluctuations of incoming thermal energy - Minimal weight due to the high cost of transporting items into space After consulting with NASA and experts in thermal studies, several design objectives were identified and are listed below in order of importance: - High cooling capacity - Reliable safety control and alert system - Maximization of energy generation from wasted heat - Optimization of cooling capability and power generation - Long operational life and minimization of maintenance In space, conventional cooling systems utilize passive heat pipe systems for small-scale heat rejection and pumped pipes with heat exchangers for large-scale heat rejection. Thermal power generation in space is mainly achieved by using thermoelectric material that produces electric energy from temperature differentials. We propose a design that combines cooling and thermoelectric power generation. Using a hot pipe connected to a heat source, a cold pipe connected to a radiator, a heat exchanger in contact with both pipes, and a pump in each pipe to move the fluid, we make an active cooling system. The thermoelectric material is inserted in the heat exchanger between the hot and cold pipes to extract energy from the maximum temperature difference coming from the two pipes. It also provides controllable cooling capacity through the use of the thermoelectric material as cooling modules. We have tested our system under target heat source and sink conditions and measured the temperatures and flow rates. Our preliminary results are promising, demonstrating the output of 25 Watts of power on average. We are in the process of running control tests to compare the heat transfer performance without the thermoelectric generators, which is vital in determining whether or not the generators introduce an unacceptable amount of thermal resistance. While some control tests have been run already, the results have been noisy. We have modified our testing environment and data acquisition methods to allow for simple comparison between the control test results and thermoelectric performance results. Lastly, we have modified the heat exchanger design slightly to include acrylic baffles. This will allow the heat to flow through the heat exchanger more efficiently. We have presented our preliminary results to NASA and will deliver the final product by the end of May 2014.

Lee Xiong↗

Crystal Growth in the SUBSA furnace at the International Space Station (ISS)

In 2002, our investigation Solidification Using a Baffle In Sealed Ampoules (SUBSA) was the first investigation to utilize the Microgravity Science Glovebox (MSG) Facility on the International Space Station (ISS). The SUBSA furnace was designed for growth of indium antimonide. It features a transparent section, which allows a side view of the melt, the solid-liquid (SL) interface and the growing crystal. In 2002, four Te- doped and three Zn-doped InSb crystals were grown in microgravity. Subsequently, the SUBSA furnace was used in several other materials science investigations, including growing the radiation detector materials InI and Cs2LiYCl6:Ce from the melt and vapor phase (2017 to 2019) and Brazing of Aluminum alloys in Space (BRAINS). A review of the SUBSA furnace features and parameters will be presented, including the design of the growth ampoules, charge preparation, and the procedures used to grow InSb (in 2002) and InI (in 2019).

A.G. Ostrogorsk↗

X-57 Cruise Motor GVT Using Fixed-Base Correction Technique

The National Aeronautics and Space Administration (NASA) Armstrong Flight Research Center (AFRC) completed a modal survey of the X-57 Maxwell aircraft cruise motor system to help inform cruise motor redesign efforts. X-57 Maxwell was an electric propulsion demonstrator aircraft developed by NASA to inform airworthiness standards for electrified-aircraft. The cruise motor system modal survey was completed in spring of 2023 utilizing the fixed-base correction (FBC) ground vibration test (GVT) technique developed by ATA Engineering, to decouple the motor modes from the aircraft modes. Previously during the full aircraft GVT, a detailed modal assessment of the cruise motors was not performed. Owing to the X-57 project’s phase in the aircraft development cycle when the motor redesign effort occurred, the cruise motor GVT could only be performed with the cruise motor system installed on the aircraft, with most of its installation hardware (wiring, baffling, sensors, etc.) attached. An impact hammer was used to provide excitation input at various locations within the tight confines of the cruise motor installation. To better support motor redesign efforts, the FBC methodology was utilized to fix, separate and de-couple the cruise motor modes from aircraft modal response. During the GVT, this required additional impact tap tests on candidate fixed-boundary points for each degree of freedom (DOF) to be fixed. Additional triaxial accelerometers installed at the candidate points were used to compute frequency response functions (FRFs) in X, Y, and Z directions to enable those DOFs to be numerically fixed. Test data was acquired using Hottinger Brüel & Kjær’s LAN-XI data acquisition hardware and BK Connect software. FBC post-test processing was performed using the Structural Modification Using Frequency Response Functions (SMURF) technique with ATA Engineering’s Interface between MATLAB, Analysis, Test (IMAT) software. Utilizing the FBC technique relieved test engineers from having to instrument the entire aircraft to identify and separate aircraft response from cruise motor modes of interest. The FBC technique also permitted structural analysis engineers to omit secondary components from their finite element model (FEM) of the cruise motor system. This FBC modal survey was successful, and the first time NASA AFRC utilized the FBC method on an aircraft rather than a test fixture, and also using an impact hammer rather than multiple shakers allowing significant project schedule and cost savings

Modal Survey↗

Overview of NASA's Ocean Color Instrument Solar Calibration Architecture, Pre-Launch Tests and Preliminary On-Orbit Results

Launched in February 2024, the PACE mission represents NASA’s next investment in ocean biology, clouds, and aerosol data records. A key feature of PACE is the inclusion of an advanced satellite radiometer known as the Ocean Color Instrument (OCI), a global mapping radiometer that combines multispectral and hyperspectral remote sensing. Like its predecessors, OCI will provide two day global coverage of TOA radiances. Unlike its predecessors, OCI will cover a spectral range from 340nm to 2260nm. Below 900nm, OCI will include two spectrometers that continuously span the ultraviolet to 600nm and 600nm to near-infrared spectral regions to provide hyperspectral radiances sampled every 2.5 nm, with a bandwidth of 5 nm for each channel. Wavelengths above 900nm are measured in seven discrete multispectral bands of varying bandwidths, six of which are at similar wavelengths to those on heritage missions to support both atmospheric and ocean color applications. Nominal spatial resolution is similar to the SeaWiFS instrument with 1050 m at nadir. As for SeaWiFS, the pixel size increases due to a ~20 degree tilt and as a function of scan angle. Variations in the radiometric sensitivity of each OCI channel over time will be monitored by solar diffuser measurements for short term instrument gain adjustments and independent lunar measurements for trend adjustments of long time periods, similar to the approach employed for the VIIRS instrument [4]. The OCI flight-unit was built at NASA’s Goddard Space Flight Center. At the time of this writing, OCI has completed on-orbit commissioning activities and normal science operations have begun. A key aspect of the OCI architecture is the capability to trend absolute and relative calibration changes over the course of mission life with solar calibration. Every 24 hours, the PACE spacecraft performs an inertial hold as the ground track nears the North Pole which orients a Quasi-Volume Diffuser (QVD) mounted on OCI towards the sun. By knowing the irradiance of the sun and the reflectivity of the target, the absolute radiance at the input to the OCI aperture can be computed as OCI scans the target. The allowable absolute uncertainty budget for each solar calibration measurement is 1.6% 1-sigma below 900nm at beginning of life (BOL) and the allowable relative uncertainty budget is ~0.26% 1-sigma. The Solar Calibration Assembly (SCA) consists of three targets selectable via a single mechanism which also opens a door. The targets consist of a Daily Bright Target (DBT), Monthly Bright Target (MBT), and Daily Dim Target (DDT). The bright targets are quartz QVDs with the monthly target being used to track the degradation of the daily target. The dim target is used to track CCD linearity using Progressive Time-Delay Integration (PTDI). A composite baffle is attached to the SCA housing aperture to block Earth shine and stray light from the spacecraft. The SCA assembly is mounted to a view port ~90° from OCI nadir. This paper provides an overview of driving solar calibration requirements, error-budgets and early trade studies which drove the solar calibration assembly (SCA) architecture and on-orbit maneuver. Measurements of the diffuser Bidirectional Reflectance Distribution Function (BRDF) at TNO, Netherlands and GSFC are briefly described. Optical modelling and test results at the sub-system and instrument level are included. Finally, preliminary measurements on-orbit are compared to pre-launch predictions.

Joseph J Knuble↗

Overview of NASA's Ocean Color Instrument Solar Calibration Architecture, Pre-Launch Tests and Preliminary On-Orbit Results

Launched in February 2024, the PACE mission represents NASA’s next investment in ocean biology, clouds, and aerosol data records. A key feature of PACE is the inclusion of an advanced satellite radiometer known as the Ocean Color Instrument (OCI), a global mapping radiometer that combines multispectral and hyperspectral remote sensing. Like its predecessors, OCI will provide two day global coverage of TOA radiances. Unlike its predecessors, OCI will cover a spectral range from 340nm to 2260nm. Below 900nm, OCI will include two spectrometers that continuously span the ultraviolet to 600nm and 600nm to near-infrared spectral regions to provide hyperspectral radiances sampled every 2.5 nm, with a bandwidth of 5 nm for each channel. Wavelengths above 900nm are measured in seven discrete multispectral bands of varying bandwidths, six of which are at similar wavelengths to those on heritage missions to support both atmospheric and ocean color applications. Nominal spatial resolution is similar to the SeaWiFS instrument with 1050 m at nadir. As for SeaWiFS, the pixel size increases due to a ~20 degree tilt and as a function of scan angle. Variations in the radiometric sensitivity of each OCI channel over time will be monitored by solar diffuser measurements for short term instrument gain adjustments and independent lunar measurements for trend adjustments of long time periods, similar to the approach employed for the VIIRS instrument [4]. The OCI flight-unit was built at NASA’s Goddard Space Flight Center. At the time of this writing, OCI has completed on-orbit commissioning activities and normal science operations have begun. A key aspect of the OCI architecture is the capability to trend absolute and relative calibration changes over the course of mission life with solar calibration. Every 24 hours, the PACE spacecraft performs an inertial hold as the ground track nears the North Pole which orients a Quasi-Volume Diffuser (QVD) mounted on OCI towards the sun. By knowing the irradiance of the sun and the reflectivity of the target, the absolute radiance at the input to the OCI aperture can be computed as OCI scans the target. The allowable absolute uncertainty budget for each solar calibration measurement is 1.6% 1-sigma below 900nm at beginning of life (BOL) and the allowable relative uncertainty budget is ~0.26% 1-sigma. The Solar Calibration Assembly (SCA) consists of three targets selectable via a single mechanism which also opens a door. The targets consist of a Daily Bright Target (DBT), Monthly Bright Target (MBT), and Daily Dim Target (DDT). The bright targets are quartz QVDs with the monthly target being used to track the degradation of the daily target. The dim target is used to track CCD linearity using Progressive Time-Delay Integration (PTDI). A composite baffle is attached to the SCA housing aperture to block Earth shine and stray light from the spacecraft. The SCA assembly is mounted to a view port ~90° from OCI nadir. This paper provides an overview of driving solar calibration requirements, error-budgets and early trade studies which drove the solar calibration assembly (SCA) architecture and on-orbit maneuver. Measurements of the diffuser Bidirectional Reflectance Distribution Function (BRDF) at TNO, Netherlands and GSFC are briefly described. Optical modelling and test results at the sub-system and instrument level are included. Finally, preliminary measurements on-orbit are compared to pre-launch predictions.

ocean color↗

CFD Modeling of Bi-Directional PMD inside Cryogenic Propellant Tanks Onboard Parabolic Flights

Future cryogenic propulsion systems will require efficient methods with which to transfer cryogenic propellants from a depot storage tank to a customer receiver tank to minimize cost and maximize reusability. The Reduced Gravity Cryogenic Transfer project is currently developing advanced cryogenic fluid management technology and developing and validating new numerical models for three phases of transfer: line chilldown, tank chilldown, and tank fill. Additionally, multiple liquid nitrogen (LN 2 ) parabolic flight transfer rigs are being designed by universities and NASA to investigate the gravitational sensitivities that exist in these three technologies. In order to maximize the collection of low-g data during flights, it is required to extract as much (LN 2 as possible from the supply tank, despite variable gravity levels. The purpose of this paper is to present computational fluid dynamics (CFD) volume of fluid simulations of (LN 2 behavior in the supply tank onboard parabolic flights to validate the optimal design of a bi-directional propellant management device (PMD) using the commercial software FLOW-3D. A parametric study is conducted on the effects of gravity level, fill level, pore size, open area, thickness, and type of baffle on PMD performance. Based on results, the PMD as designed exceeds the targeted expulsion efficiency.

Jason Hartwig↗