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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 649 records · Page 36

Performance testing of a main rotor system for a utility helicopter at 1/4 scale

Two rotor systems for the UH-1 helicopter were tested in hover and forward flight. The baseline system was a dynamically scaled model of the current rotor system, while the other system was designed for advanced performance. In hover out of ground effect, the advanced rotor system shows improvements up to 10 percent in the figure of merit and improvements in thrust up to 7 percent. In forward flight, the advanced rotor system demonstrated reductions in required torque throughout the range of conditions tested, with reductions up to 17 percent occurring at the higher advance ratios and higher lift values tested.

Berry, J. D.↗

Summary Report of the INL-JISEA Workshop on Nuclear Hybrid Energy Systems

Hybrid energy systems utilize two or more energy resources as inputs to two or more physically coupled subsystems to produce one or more energy commodities as outputs. Nuclear hybrid energy systems can be used to provide load-following electrical power to match diurnal to seasonal-scale changes in power demand or to compensate for the variability of renewable wind or solar generation. To maintain economical, full rate operation of the nuclear reactor, its thermal energy available when power demand is low could be diverted into making synthetic vehicle fuels of various types. The Institute for Nuclear Energy Science and Technology (INEST) and the Joint Institute for Strategic Energy Analysis (JISEA) co-sponsored an international workshop to identify research topics important in advancing the potential use of hybrid systems with a specific focus on nuclear-renewable hybrid systems. The workshop included presentations ranging from energy challenges and research and development (R&D) directions being pursued by nations to multiple options for hybrid systems. Those options include one that is being commercialized to other opportunities and analysis results quantifying them. The workshop also involved two breakout sessions - one focused on thermal energy management issues especially at unit-operation scale and the second focused on system operations issues including system controls, regulatory issues, technical and economic analysis, and market challenges. A discussion involving the full group focused on more general issues such as societal involvement and participation. Key criteria for selecting hybrid energy system projects and metrics for comparing them were also identified by the full group. The workshop's findings are being used initially by INEST to define topics for a research preproposal solicitation.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Synthetic Design of Microorganisms for Lignin Fuel

Despite the proof-of-the-concept for lignin bioconversion at the time when the project was first funded, the conversion efficiency and titer were extremely low for bioconversion of lignin into lipid. The low conversion efficiency is due the inherent recalcitrance of lignin and limited understanding of lignin chemistry. In nature, lignin is a complex aromatic heteropolymer composed of phenylpropane units cross-linked via a variety of chemically stable bonds, which makes it particularly difficult for microbial degradation. In addition to the recalcitrance, lignin as a biorefinery waste is also highly heterogeneous in terms of chemical linkage abundance, functional group distribution, molecular weight and uniformity. In order to achieve better lignin bioconversion, it is critical to understand how lignin chemistry impacts the conversion performance. Throughout the project, we have clearly found that ‘not all lignin are created equal’, in particular, for the lignin out of different biochemical conversion processes. In addition, we have clearly shown that lignin chemistry defines its functionality and processiblity for bioconversion. In particular, the S/G/H ratio, functional groups, chemical linkages and molecular weight defines the reactivity of lignin during bioconversion. Throughout the project, we have advanced the understanding for the impact of lignin chemistry on reactivity, developed a series of lignin 3 fractionation technologies to improve lignin processibility, and ultimately advanced biorefinery design holistically for simultaneous optimization of carbohydrate release and lignin reactivity. In addition to lignin reactivity, another important consideration for lignin bioconversion is the available microbial strains for bioconversion. Natural biomass utilization systems evolved mechanisms for lignin degradation, often with at least three sequential steps: lignin depolymerization into aromatic compounds, subsequent degradation of aromatic compounds into common intermediates like acetyl-CoA, and eventually the conversion of central metabolites into target bioproducts like lipid and PHA. Extensive work has gone into understanding the mechanisms of lignin depolymerization in model systems such as white rot fungi and termites. Despite interest, no fungus-based commercial process for lignin depolymerization has been developed, due in large part to the practical challenges of fungal genetic manipulations. In addition to white rot fungi, a few members of the Actinobacteria, α-Proteobacteria, and γ-Proteobacteria (including Rhodococcus putida) have lignin degradation activity in vitro. However, most of lignindegrading bacteria has very low lignin conversion efficiency, in particular, for lignin depolymerization. The project focused on addressing the issue with systems biology-guided microbial design to improve lignin bioconversion. The project first established that laccase enzyme can synergize with bacteria to promote lignin depolymerization, and further utilized synthetic biology approach to designed functional modules for lignin depolymerization, aromatic compound utilization, and bioproduct accumulation. The integration of biorefinery design, synthetic biology, and fermentation optimization eventually allowed us to achieve the target yield of 10g/L lipid production from lignin-containing biorefinery waste. In this summary, we hereby briefly review the major discoveries from the project with reference to different sections of this report.

09 BIOMASS FUELS↗

Real time computer controlled weld skate

A real time, adaptive control, automatic welding system was developed. This system utilizes the general case geometrical relationships between a weldment and a weld skate to precisely maintain constant weld speed and torch angle along a contoured workplace. The system is compatible with the gas tungsten arc weld process or can be adapted to other weld processes. Heli-arc cutting and machine tool routing operations are possible applications.

Wall, W. A., Jr.↗

Stabilized fiber-optic frequency distribution system

A technique for stabilizing reference frequencies transmitted over fiber-optic cable in a frequency distribution system is discussed. The distribution system utilizes fiber-optic cable as the transmission medium to distribute precise reference signals from a frequency standard to remote users. The stability goal of the distribution system is to transmit a 100-MHz signal over a 22-km fiber-optic cable and maintain a stability of 1 part in 10(17) for 1000-second averaging times. Active stabilization of the link is required to reduce phase variations produced by environmental effects, and is achieved by transmitting the reference signal from the frequency standard to the remote unit and then reflecting back to the reference unit over the same optical fiber. By comparing the phase of the transmitted and reflected signals at the reference unit, phase variations of the remote signal can be measured. An error voltage derived from the phase difference between the two signals is used to add correction phase.

Primas, L. E.↗

System Estimates Radius of Curvature of a Segmented Mirror

A system that estimates the global radius of curvature (GRoC) of a segmented telescope mirror has been developed for use as one of the subsystems of a larger system that exerts precise control over the displacements of the mirror segments. This GRoC-estimating system, when integrated into the overall control system along with a mirror-segment- actuation subsystem and edge sensors (sensors that measure displacements at selected points on the edges of the segments), makes it possible to control the GROC mirror-deformation mode, to which mode contemporary edge sensors are insufficiently sensitive. This system thus makes it possible to control the GRoC of the mirror with sufficient precision to obtain the best possible image quality and/or to impose a required wavefront correction on incoming or outgoing light. In its mathematical aspect, the system utilizes all the information available from the edge-sensor subsystem in a unique manner that yields estimates of all the states of the segmented mirror. The system does this by exploiting a special set of mirror boundary conditions and mirror influence functions in such a way as to sense displacements in degrees of freedom that would otherwise be unobservable by means of an edge-sensor subsystem, all without need to augment the edge-sensor system with additional metrological hardware. Moreover, the accuracy of the estimates increases with the number of mirror segments.

Rakoczy, John↗

Lunar Reconnaissance Orbiter (LRO) Rapid Thermal Design Development

The Lunar Reconnaissance Orbiter (LRO) project had a rapid development schedule starting with project conception in spring of 2004, instrument and launch vehicle selection late in 2005 and then launch in early 2009. The lunar thermal environment is one of the harshest in our solar system with the heavy infrared loading of the moon due to low albedo, lack of lunar atmosphere, and low effective regolith conduction. This set of constraints required a thermal design which maximized performance (minimized radiator area and cold control heater power) and minimized thermal hardware build at the orbiter level (blanketing, and heater service). The orbiter design located most of the avionics on an isothermalized heat pipe panel called the IsoThermal Panel (ITP). The ITP was coupled by dual bore heat pipes to an Optical Solar Reflector (OSR) covered heat pipe radiator. By coupling all of the avionics to one system, the hardware was simplified. The seven instruments were mainly heritage instruments which resulted in their desired radiators being located by their heritage design. This minimized instrument redesigns and therefore allowed them to be delivered earlier, though it resulted in a more complex orbiter level blanket and heater service design. Three of the instruments were mounted on a tight pointing M55J optical bench that needed to be covered in heaters to maintain pointing. Two were mounted to spacecraft controlled radiators. One was mounted to the ITP Dual Bores. The last was mounted directly to the bus structure on the moon facing panel. The propulsion system utilized four-20 pound insertion thrusters and eight-5 pound attitude control thrusters (ACS) in addition to 1000 kg of fuel in two large tanks. The propulsion system had a heater cylinder and a heated mounting deck for the insertion thrusters which coupled most of the propulsion design together simplifying the heater design. The High Gain Antenna System (HGAS) and Solar Array System (SAS) used dual axis actuator gimbal systems. HGAS required additional boom heaters to cool the approximately 10 W of RF losses thru the rotary joints and wave guides from the 40 W Ka system. By design this module needed a fair amount of heater, blanketing, and radiator complexity. The SAS system required a separate cable wrap radiator to help cool the Solar Array harness which dissipated 30 W thru the actuators and cable wraps. This module also was complex.

Baker, Charles↗

Lifetime predictions for dimmable two-channel drivers for color tuning luminaires

Two-channel tunable white lighting (TWL) systems represent the next wave of solid-state lighting (SSL) systems and promise flexibility in light environment while maintaining the high reliability and luminous efficacy expected with SSL devices. TWL systems utilize LED assemblies consisting of two different LED spectra (i.e., often a warm white assembly and a cool white assembly) that are integrated into modules. While these systems provide the ability to adjust the lighting spectrum to match the physiology needs of the task at hand, they also are a potentially more complex lighting system from a performance and reliability perspective. We report an initial study on the reliability performance of such lighting systems including an examination of the lumen maintenance and chromaticity stability of warm white and cool white LED assemblies and the multi-channel driver that provides power to the assemblies. Accelerated stress tests including operational bake tests conducted at 75°C and 95°C were used to age the LED modules, while more aggressive temperature and humidity tests were used for the drivers in this study. Small differences in the performance between the two LED assemblies were found and can be attributed to the different phosphor chemistries. The lumen maintenances of both LED assemblies were excellent. The warm white LED assemblies were found to shift slightly in the green color direction over time while the cool white LED assemblies shifted slightly in the yellow color direction. The net result of these chromaticity shifts is a small, barely perceptible reduction in the tuning range after 6,000 hours of exposure to an accelerating elevated temperature of 75°C.

Chromaticity↗

Time Shifted PN Codes for CW Lidar, Radar, and Sonar

A continuous wave Light Detection and Ranging (CW LiDAR) system utilizes two or more laser frequencies and time or range shifted pseudorandom noise (PN) codes to discriminate between the laser frequencies. The performance of these codes can be improved by subtracting out the bias before processing. The CW LiDAR system may be mounted to an artificial satellite orbiting the earth, and the relative strength of the return signal for each frequency can be utilized to determine the concentration of selected gases or other substances in the atmosphere.

Campbell, Joel F.↗

Modulated Sine Waves for Differential Absorption Measurements Using a CW Laser System

A continuous wave Light Detection and Ranging (CW LiDAR) system utilizes two or more laser frequencies and time or range shifted pseudorandom noise (PN) codes to discriminate between the laser frequencies. The performance of these codes can be improved by subtracting out the bias before processing. The CW LiDAR system may be mounted to an artificial satellite orbiting the earth, and the relative strength of the return signal for each frequency can be utilized to determine the concentration of selected gases or other substances in the atmosphere.

Campbell, Joel F.↗

Highly-scalable GPU-accelerated compressible reacting flow solver for modeling high-speed flows

Emerging supercomputing systems utilize a combination of central processing units (CPUs) and graphics processing units (GPUs) in an effort to reach exascale capabilities while minimizing the energy footprint of operating such systems. Such heterogeneous machines introduce new challenges for fluids solvers because the hardware architecture and operation of a GPU are fundamentally different from conventional CPUs. In this work, a general approach for efficient implementation of finite-volume based reacting flow solvers on such heterogeneous systems is presented. Three main challenges, namely, data access pattern, thread divergence, and thread safety, are addressed. Since compressible reacting flows require special methods to deal with chemical reactions, hyperbolic and nonlinear convection terms, and the presence of turbulence, specific algorithms that ensure GPU-based efficiency are developed. The approach is demonstrated on the widely available OpenFOAM open source software by modifying core algorithms for GPU accessibility. The scalability of the resulting solver, is demonstrated using practical test cases, including flow through a scramjet engine and the dynamics of a rotating detonation engine. Here, the solver provides near-ideal scaleup on a large number of GPUs (>3000), and extremely efficient use of the GPUs, with throughput nearly a constant even when processing a large number of control volumes.

42 ENGINEERING↗

A summary of the ECAS MHD power plant results

The performance and the cost of electricity (COE) for MHD systems utilizing coal or coal derived fuels are summarized along with a conceptual open cycle MHD plant design. The results show that open cycle coal fired recuperatively preheated MHD systems have potentially one of the highest coal-pile-to-bus bar efficiencies (48.3%) and also one of the lowest COE of the systems studied. Closed cycle, inert gas systems do not appear to have the potential of exceeding the efficiency of or competing with the COE of advanced steam plants.

Seikel, G. R.↗

A rotor-mounted digital instrumentation system for helicopter blade flight research measurements

A rotor mounted flight instrumentation system developed for helicopter rotor blade research is described. The system utilizes high speed digital techniques to acquire research data from miniature pressure transducers on advanced rotor airfoils which are flight tested on an AH-1G helicopter. The system employs microelectronic pulse code modulation (PCM) multiplexer digitizer stations located remotely on the blade and in a hub mounted metal canister. As many as 25 sensors can be remotely digitized by a 2.5 mm thick electronics package mounted on the blade near the tip to reduce blade wiring. The electronics contained in the canister digitizes up to 16 sensors, formats these data with serial PCM data from the remote stations, and transmits the data from the canister which is above the plane of the rotor. Data are transmitted over an RF link to the ground for real time monitoring and to the helicopter fuselage for tape recording. The complete system is powered by batteries located in the canister and requires no slip rings on the rotor shaft.

Knight, V. H., Jr.↗

Detector Assembly and the Ultralow-Temperature Refrigerator for XRS

The X-ray spectrometer (XRS) on the Japanese Astro-E Spacecraft is the first ultra low temperature space borne instrument. The system utilizes a 900g Ferric Ammonium Alum (FAA) Adiabatic Demagnetization Refrigerator (ADR) with a helium-3 gas gap heat switch to cool the detector assembly to 0.060K. The system operates in a "single shot" configuration allowing the system to remain at its operating temperature for about 40 hours in the lab. The on-orbit performance is expected to be about 35 hours with a 97% duty cycle. The detector assembly for XRS consists of a 32 channel microcalorimeter array bias electronics, thermometry, and an anti-coincidence detector that are attached to the cold stage of the ADR. To thermally Isolate the detector system from the superfluid helium reservoir, the detector system is suspended by Kevlar cords and electrical connection in made by L30, 17-micron diameter, tensioned NbTi leads. The detectors are read out in a source-follower arrangement using FET amplifiers operating at 130K mounted in multiply-thermally-isolated assemblies that also use Kevlar and stainless steel wiring. The design and thermal performance of this system will be discussed and compared to the theoretical limits.

Porter, F. S.↗

Measurement of Separated Flow Structures Using a Multiple-Camera DPIV System

A novel multiple-camera system for the recording of digital particle image velocimetry (DPIV) images acquired in a two-dimensional separating/reattaching flow is described. The measurements were performed in the NASA Langley Subsonic Basic Research Tunnel as part of an overall series of experiments involving the simultaneous acquisition of dynamic surface pressures and off-body velocities. The DPIV system utilized two frequency-doubled Nd:YAG lasers to generate two coplanar, orthogonally polarized light sheets directed upstream along the horizontal centerline of the test model. A recording system containing two pairs of matched high resolution, 8-bit cameras was used to separate and capture images of illuminated tracer particles embedded in the flow field. Background image subtraction was used to reduce undesirable flare light emanating from the surface of the model, and custom pixel alignment algorithms were employed to provide accurate registration among the various cameras. Spatial cross correlation analysis with median filter validation was used to determine the instantaneous velocity structure in the separating/reattaching flow region illuminated by the laser light sheets. In operation the DPIV system exhibited a good ability to resolve large-scale separated flow structures with acceptable accuracy over the extended field of view of the cameras. The recording system design provided enhanced performance versus traditional DPIV systems by allowing a variety of standard and non-standard cameras to be easily incorporated into the system.

Humphreys, William M., Jr.↗

Test Rig for Evaluating Active Turbine Blade Tip Clearance Control Concepts

Improved blade tip sealing in the high pressure compressor and high pressure turbine can provide dramatic improvements in specific fuel consumption, time-on-wing, compressor stall margin and engine efficiency as well as increased payload and mission range capabilities of both military and commercial gas turbine engines. The preliminary design of a mechanically actuated active clearance control (ACC) system for turbine blade tip clearance management is presented along with the design of a bench top test rig in which the system is to be evaluated. The ACC system utilizes mechanically actuated seal carrier segments and clearance measurement feedback to provide fast and precise active clearance control throughout engine operation. The purpose of this active clearance control system is to improve upon current case cooling methods. These systems have relatively slow response and do not use clearance measurement, thereby forcing cold build clearances to set the minimum clearances at extreme operating conditions (e.g., takeoff, re-burst) and not allowing cruise clearances to be minimized due to the possibility of throttle transients (e.g., step change in altitude). The active turbine blade tip clearance control system design presented herein will be evaluated to ensure that proper response and positional accuracy is achievable under simulated high-pressure turbine conditions. The test rig will simulate proper seal carrier pressure and temperature loading as well as the magnitudes and rates of blade tip clearance changes of an actual gas turbine engine. The results of these evaluations will be presented in future works.

Lattime, Scott B.↗

Design Concepts to Meet EASA SC-VTOL-01 Single Failure Criteria

The objective of the current work is to discuss European Union Aviation Safety Agency (EASA) SC-VTOL-01 single failure criteria, VTOL.2250(c). Prior studies have developed concept distributed propulsion and flight control (DPFC) system architectures and found they comply with EASA SC-VTOL-01 probabilistic failure criteria, VTOL.2510(a). Prior work developed two all-electric DPFC systems utilized in a quadrotor concept aircraft developed by the National Aeronautics and Space Administration (NASA); one uses interconnecting shafts and gearboxes to interconnect redundant motors with each rotor system and the other uses gearboxes to connect redundant motors locally, near each rotor. Common between the two electric DPFC systems were rotor shafts, epicyclic systems, and motors. The current work explores Category I failures in drive systems, relevant research to support fail-safe design practices for gear systems, research and adjacent industry trends in motor fail-safety and reliability, and proposed design concepts to comply with VTOL.2250(c). Continued research in fail-safe design concepts and design guidance will benefit eVTOL and conventional rotorcraft, alike. Continued research in these areas will benefit eVTOL certification against SC-VTOL-01, and could optimistically translate to more widespread adoption of similar fail-safe design concepts into new rotorcraft designs certified against CS-29.

Rotorcraft↗

Computational and compressive imaging via additively manufactured random optical element

Here, the ubiquity of computer processing power has enabled new imaging architectures that significantly depart from traditional imaging devices. Imaging systems with deeply enmeshed algorithmic elements are known as computational imaging systems, and can take unconventional physical forms compared to photographic systems. We report on the development and evaluation of a lensless imaging system utilizing an additively manufactured transparent optical element capable of producing image reconstructions after a calibration process. A generalized metric for image quality is presented and used to evaluate system performance as a function of total samples used to calibrate and test.

97 MATHEMATICS AND COMPUTING↗