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Inspection tool for tubing consists of metal casing housing elastic collar. Collar is clamped around weld site under test. Leakage through weld is contained within chamber and is bled to detector via tubing attached to fitting. Tool, originally designed to detect fluid leakage in tubing, can be used to detect gas leaks.
A real time radiographic inspection facility has been developed for nondestructive evaluation applications. It consists of an X-ray source, an X-ray sensitive television imaging system, an electronic analog image processing system, and a digital image processing system. The digital image processing system is composed of a computer with the necessary software to drive the overall facility. Descriptions are given of the design strategy, the facility's components, and its current capabilities.
A further generalization of the family of 'two-stage' chain sampling inspection plans is developed - viz, the use of different sample sizes in the two stages. Evaluation of the operating characteristics is accomplished by the Markov chain approach of the earlier work, modified to account for the different sample sizes. Markov chains for a number of plans are illustrated and several algebraic solutions are developed. Since these plans involve a variable amount of sampling, an evaluation of the average sampling number (ASN) is developed. A number of OC curves and ASN curves are presented. Some comparisons with plans having only one sample size are presented and indicate that improved discrimination is achieved by the two-sample-size plans.
Lockheed C-130 service-flight inspection data is reduced by means of fracture mechanics and statistical analysis into a form from which the probability of time to crack initiation and the distribution of initial flaw sizes for various locations on the aircraft can be determined. Crack sizes are normalized by extrapolating a growing crack backwards from its first recorded size to .03 inches (crack initiation size) yielding the time to crack initiation. In a similar fashion, the crack is grown backwards to a time equal to zero to yield an initial flaw size. In order to perform the discussed computations, crack growth constants were computed for each individual location and were analyzed statistically. Statistical distributions were fitted to times to crack initiation and to initial flaw sizes in order to describe their expected behavior. Weibull and Johnson distributions have been found to fit the data reasonably well but for a better fit convolution integrals of Poisson load distributions and Weibull strength distributions are needed.
Adhesive-bond thickness in honeycomb-sandwich radiators is verified by visual inspection. Markoff on flow tubes created during curing process is directly related to adhesive thickness.
System improves accuracy of measurement between spaces of wire mesh and other wire frame assemblies while significantly reducing inspection time. Device operates automatically producing printout of measured spacings through use of optical scanner.
Status of the computer programs dealing with space shuttle orbiter avionics is reported. Specific topics covered include: delivery status; SSW software; SM software; DL software; GNC software; level 3/4 testing; level 5 testing; performance analysis, SDL readiness for entry first article configuration inspection; and verification assessment.
A methodology is presented to increase the efficiency and accuracy of dam inspection by incorporating remote sensing techniques into field-based monitoring programs. The methodology focuses on New York State and places emphasis on readily available remotely sensed data aerial photographs and Landsat data. Aerial photographs are employed in establishing a state-wide data base, referenced on county highway and U.S. Geological Survey 1:24,000 scale, topographic maps. Data base updates are conducted by county or region, using aerial photographs or Landsat as a primary source of information. Field investigations are generally limited to high-hazard or special problem dams, or to dams which cannot be assessed adequately with aerial photographs. Although emphasis is placed on available data, parameters for acquiring new aircraft data for assessing dam condition are outlined. Large scale (1:10,000) vertical, stereoscopic, color-infrared photography, flown during the spring or fall, is recommended.
Flare angle and symmetry of tube ends can be checked by simple tool that consists of two stainless steel pins bonded to rubber plug. Primary function of tool is to inspect tubes before they are installed, thereby eliminating expense and inconvenience of repairing leaks caused by imperfect flares. Measuring hole tapers, countersink angles, and bearing race angles are other possible uses. Tool is used with optical comparator. Axis of tool is alined with centerline of tube. Shadow of seated pins on comparator screen allows operator to verify flare angle is within tolerance.
A review of grain quality indicators and measurement methods was conducted in order to assess the feasibility of using remote sensing technology to develop a continuous monitoring system for use during grain transfer operations. Most detection methods were found to be too slow or too expensive to be incorporated into the normal inspection procedure of a grain elevator on a continuous basis. Two indicators, moisture content and broken corn and foreign material, show potential for automation and are of an economic value. A microprocessor based system which utilizes commercially available electronic moisture meter was developed and tested. A method for automating BCFM measurement is described. A complete system description is presented along with performance test results.
Component holder speeds examination of matched pairs. Transistors are oriented for two perpendicular x-ray views. Second view obtained by simply flipping block around corner near components, while corner remains in contact with film. Procedure allows inspection of up to 50 pairs - two views of each pair - on single x-ray film in same time previously required for 1 unmounted pair.
Inspection technique for narrow-bore metal tubing involves use of small internal eddy-current probe. Probe consists of thin copper wire wrapped on bobbin. Probe small enough to pass through bends in tube being measured. Technique useful for strain measurements where operating conditions or inaccessibility prevent use of such conventional methods as X-ray diffraction, electrical-resistance measurements, strain gages, or holography.
Quality control inspections are software problem finding procedures which provide defect removal as well as improvements in software functionality, maintenance, quality, and development and testing methodology is discussed. The many side benefits include education, documentation, training, and scheduling.
The two Weibull parameters based upon the method of maximum likelihood are determined. The test data used were failures observed at inspection intervals. The application was the reliability analysis of the SSME oxidizer turbine blades.
Software inspections are a set of formal technical review procedures held at selected key points during software development in order to find defects in software documents--is described in terms of history, participants, tools, procedures, statistics, and database analysis.
X-ray imaging instrument adapted to continuous scanning. Modern version of fluoroscope enables rapid x-ray inspection of parts. Developed for detection of buckling in insulated ducts. Uses radiation from radioactive gadolinium or thallium source. Instrument weighs only 6 1/2 lb. Quickly scanned by hand along duct surface, providing real-time image. Based on Lixiscope, developed at Goddard Space Flight Center.
In experimental manufacturing process, numerically-controlled machine tool temporarily converts into inspection machine by installing electronic touch probes and specially-developed numerical-control software. Software drives probes in paths to and on newly machined parts and collects data on dimensions of parts.
Compact assembly for hand of robot includes group of sensors to monitor internal conditions of such complex equipment as turbines, pumps, motors, and generators. Inspection head includes sensors; for example, pyrometers, isotope wear analyzers, spectrometers, and interferometers. Conditions as overheating of turbines, wear of ball bearings and seals, erosion of blades and impellers, leakage of joints, and deformations of housings, monitored without disassembly or shutdown. Used in typical robot applications.