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At least 631 records · Page 35

Nuclear Weapons and the Atmospheric Test Era

The era of atmospheric testing defies a simple description. Beginning with the goal of proving fission, the United States’ test program grew in complexity as scientists explored thermonuclear reactions, met the military demand for a variety of weapons for an increasing number of delivery platforms, and reacted to the ever-growing public fear of fallout. And, of course, political considerations were always present, first in the prosecution of World War II and later in the Cold War. To understand the atmospheric test program, then, is to understand how science, politics, and the public shaped our society in ways that are still difficult to fully understand.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

International Space Station United States Oxygen Generator Development Testing

A life test of a liquid anode feed oxygen generator assembly (OGA) using SPE(R) (United Technologies Corporation, Hamilton Sundstrand Division) membrane technology was terminated in June of 1999. In the total 15,658 hours of operation at MSFC since delivery in 1995, the OGA has produced 2,103 kilograms (kg) (4,632 pounds mass (lbm)) of oxygen, and 263 kg (579 lbm) of hydrogen. Evaluation of cell stack characteristics and oxygen and hydrogen hydrophilic/hydrophobic membrane separators will be discussed.

Erickson, Robert J.↗

Testing of an Annular Linear Induction Pump for the Fission Surface Power Technology Demonstration Unit

Results of performance testing of an annular linear induction pump that has been designed for integration into a fission surface power technology demonstration unit are presented. The pump electromagnetically pushes liquid metal (NaK) through a specially-designed apparatus that permits quantification of pump performance over a range of operating conditions. Testing was conducted for frequencies of 40, 55, and 70 Hz, liquid metal temperatures of 125, 325, and 525 C, and input voltages from 30 to 120 V. Pump performance spanned a range of flow rates from roughly 0.3 to 3.1 L/s (4.8 to 49 gpm), and pressure heads of <1 to 104 kPa (<0.15 to 15 psi). The maximum efficiency measured during testing was 5.4%. At the technology demonstration unit operating temperature of 525 C the pump operated over a narrower envelope, with flow rates from 0.3 to 2.75 L/s (4.8 to 43.6 gpm), developed pressure heads from <1 to 55 kPa (<0.15 to 8 psi), and a maximum efficiency of 3.5%. The pump was supplied with three-phase power at 40 and 55 Hz using a variable-frequency motor drive, while power at 55 and 70 Hz was supplied using a variable-frequency power supply. Measured performance of the pump at 55 Hz using either supply exhibited good quantitative agreement. For a given temperature, the peak in efficiency occurred at different flow rates as the frequency was changed, but the maximum value of efficiency was relative insensitive within 0.3% over the frequency range tested, including a scan from 45 to 78 Hz. The objectives of the FSP technology project are as follows:5 • Develop FSP concepts that meet expected surface power requirements at reasonable cost with added benefits over other options. • Establish a nonnuclear hardware-based technical foundation for FSP design concepts to reduce overall development risk. • Reduce the cost uncertainties for FSP and establish greater credibility for flight system cost estimates. • Generate the key nonnuclear products to allow Agency decision makers to consider FSP as a viable option for potential future flight development. The pump must be compatible with the liquid NaK coolant and have adequate performance to enable a viable flight system. Idaho National Laboratory (INL) was tasked with the design and fabrication of an ALIP suitable for the FSP reference mission. Under the program, a quarter-scale FSP technology demonstration is under construction to test the end-to-end conversion of simulated nuclear thermal power to usable electrical power intended to raise the entire FSP system to Technology Readiness Level 6. An ALIP for this TDU was fabricated under the direction of the INL and shipped to NASA Marshall Space Flight Center (MSFC) for testing at representative operating conditions. This pump was designed to meet the requirements of the TDU experiment. The ALIP test circuit (ATC) at MSFC, previously used to conduct performance evaluation on another ALIP6 was used to test the present TDU pump for the FSP Technology Development program.

Polzin, K. A.↗

Numerical Simulation of Measurements during the Reactor Physical Startup at Unit 3 of Rostov NPP

The results of numerical calculations and measurements of some reactor parameters during the physical startup tests at unit 3 of Rostov NPP are presented. The following parameters are considered: the critical boron acid concentration and the currents from ionization chambers (IC) during the scram system efficiency evaluation. The scram system efficiency was determined using the inverse point kinetics equation with the measured and simulated IC currents. The results of steady-state calculations of relative power distribution and efficiency of the scram system and separate groups of control rods of the control and protection system are also presented. The calculations are performed using several codes, including precision ones.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Test and evaluation of a multifunction keyboard and a dedicated keyboard for control of a flight management computer

A flight management computer (FMC) control display unit (CDU) test was conducted to compare two types of input devices: a fixed legend (dedicated) keyboard and a programmable legend (multifunction) keyboard. The task used for comparison was operation of the flight management computer for the Boeing 737-300. The same tasks were performed by twelve pilots on the FMC control display unit configured with a programmable legend keyboard and with the currently used B737-300 dedicated keyboard. Flight simulator work activity levels and input task complexity were varied during each pilot session. Half of the points tested were previously familiar with the B737-300 dedicated keyboard CDU and half had no prior experience with it. The data collected included simulator flight parameters, keystroke time and sequences, and pilot questionnaire responses. A timeline analysis was also used for evaluation of the two keyboard concepts.

Crane, J. M.↗

Performance of a Biomass Boiler in a Load Profile Test

In this report, results are presented of the performance evaluation of a modern residential cordwood-fired hydronic heater. This unit was tested under a specific load and operating profile that includes cold start, four load levels, reload, and cycling in response to an emulated thermostat. The protocol can be completed in a single day, which allows for replicate runs in about a week of testing. This can characterize variability with greater confidence than current methods used in certification testing, reduces time to conduct certification tests, and moves toward greater representative operations as the test includes start-up and requires boilers to respond to a variety of heat loads in a manner that better reflects day-to-day operations. Detailed in the report are the results of triplicate testing of one U.S. Environmental Protection Agency-certified cordwood-fired outdoor wood boiler. Cold start emissions were the greatest among all testing periods. In triplicate testing, emission output values for the cold start tests were 9.52, 4.74, and 6.63 lb/MMBtu of output for Test 1, 2, and 3, respectively. The overall emission output values for Test 1, 2, and 3 were 0.44, 0.34, and 0.19 lb/MMBtu of output, respectively. Additionally, the work in this project found significant differences in filter sampling methods with different integrated time periods. The use of real-time particulate matter emission measurement devices was explored. Specifically, sampling with one filter over a long test with various phases (cold starts, reloads, high and low burns) yielded lower particulate mass than sampling phase by phase (one filter for high burns, one filter for low burns, etc.). Perhaps the use of a real-time particulate matter emission measurement device can be used to distinguish different burn phases without having to change filters multiple times throughout a varied load test method

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

The Powerstick Development

Proof of concept testing has been performed on a 'powerstick' trickle charger, which uses heat from a radioisotope heater unit to charge spacecraft batteries. The type of unit being tested uses a bismuth-telluride thermoelectric converter to produce roughly 40 mW at 15 V. This is much less power than a radioisotope thermoelectric generator (RTG), but the cost and level of environmental concern are also much less.

spacecraft power radioisotope heater unit RHU↗

Design, Development, and Testing of a Water Vapor Exchanger for Spacecraft Life Support Systems

Thermal and environmental control systems for future exploration spacecraft must meet challenging requirements for efficient operation and conservation of resources. Maximizing the use of regenerative systems and conserving water are critical considerations. This paper describes the design, development, and testing of an innovative water vapor exchanger (WVX) that can minimize the amount of water absorbed in, and vented from, regenerative CO2 removal systems. Key design requirements for the WVX are high air flow capacity (suitable for a crew of six), very high water recovery, and very low pressure losses. We developed fabrication and assembly methods that enable high-efficiency mass transfer in a uniform and stable array of Nafion tubes. We also developed analysis and design methods to compute mass transfer and pressure losses. We built and tested subscale units sized for flow rates of 2 and 5 cu ft/min (3.4–8.5 cu m/hr). Durability testing demonstrated that a stable core geometry was sustained over many humid/dry cycles. Pressure losses were very low (less than 0.5 in. H2O (125 Pa) total) and met requirements at prototypical flow rates. We measured water recovery efficiency across a range of flow rates and humidity levels that simulate the range of possible cabin conditions. We measured water recovery efficiencies in the range of 80 to 90%, with the best efficiency at lower flow rates and higher cabin humidity levels. We compared performance of the WVX with similar units built using an unstructured Nafion tube bundle. The WVX achieves higher water recovery efficiency with nearly an order of magnitude lower pressure drop than unstructured tube bundles. These results show that the WVX provides uniform flow through flow channels for both the humid and dry streams and can meet requirements for service on future exploration spacecraft. The WVX technology will be best suited for long-duration exploration vehicles that require regenerative CO2 removal systems while needing to conserve water.

Izenson, Michael G.↗

United States Air Force Wipe Solvent Testing

The Wright-Patterson Air Force Base (WPAFB), as part of the Air Force Material Command, requested that NASA Johnson Space Center (JSC) White Sands Test Facility (WSTF) conduct testing and analyses in support of the United States Air Force Wipe Solvent Development Project. The purpose of the wipe solvent project is to develop an alternative to be used by Air Force flight line and maintenance personnel for the wipe cleaning of oxygen equipment. This report provides material compatibility, liquid oxygen (LOX) mechanical impact, autogenous ignition temperature (AIT), and gauge cleaning test data for some of the currently available solvents that may be used to replace CFC-113 and methyl chloroform. It provides data from previous WSTF test programs sponsored by the Naval Sea Systems Command, the Kennedy Space Center, and other NASA programs for the purpose of assisting WP AFB in identifying the best alternative solvents for validation testing.

Hornung, Steven D.↗

Large Area Crop Inventory Experiment (LACIE). Second-generation sampling strategy evaluation report

The author has identified the following significant results. The stratification procedure in the new sampling strategy for LACIE included: (1) correlation test results indicating that an agrophysical stratum may be homogeneous with respect to agricultural density, but not with respect to wheat density; and (2) agrophysical unit homogeneity test results indicating that with respect to agricultural density many agrophysical units are not homogeneous, but removal of one or more refined strata from any such current agrophysical unit can make the strata homogeneous. The apportioning procedure results indicated that the current procedure is not performing well and that the apportioned estimates of refined strata wheat area are often unreliable.

Basu, J. P.↗

Dual laser gyro test program

This paper addresses the results of a comparative test evaluation of two similar-sized but otherwise dissimilar ring laser gyroscopes (RLG's). Both units were tested side by side, with the input axes (IA's) parallel, on the same test table. This report describes the rationale and design factors considered important to the test objectives. Emphasis was placed upon the evaluation of the scale factor (SF) linearity, drift rate stability (short term and long term), and derived rate. Conclusions drawn were (1) that dual operation had an observable but insignificant effect on the test results, (2) that the benefits of dual operation outweighed the additional design and analysis efforts required at the outset of the program, and (3) that the performance characteristics of the two test articles were significantly different. The differences between the two test articles (1) led to suggestions which could direct one vendor toward obtaining improved performance and (2) resulted in the creation of a conceptually new method (DELTA TIME-COUNT histogram) for quickly assessing the quality of laser gyros (or any digital sensor device for that matter).

Jones, Malcolm E.↗

Results of S5 CH tests with an ARL (Aerospace Research Laboratory) cascade

As part of a research agreement between Iowa State University of Science and Technology (ISU) and ONERA, a blade cascade designed and already tested in the United States was manufactured and tested in France. The ONERA cascade wind tunnel and mock-up are described. Attention is focused on defining the upstream conditions of the cascade. Experimental results are presented, as well as comparisons with tests conducted by Detroit Diesel Allison (DDA) in the United States.

Fourmaux, A.↗

Low NOx Fuel-Flex Combustor Summary

Combustion and emissions testing of United Technologies Research Center’s (UTRC’s) small core combustor in NASA GRC’s CE-5 flametube test facility comprising of LTO and cruise conditions has been completed. Sufficient NOx emissions data was collected to formulate correlation equations for assessing reductions in NOx for LTO against CAEP/6 and cruise against 2005 best-in-class. Back-to-back testing of Jet-A fuel and a 50/50 blend of Jet-A with an alternative fuel demonstrated a measurable effect of fuel composition on non-volatile particulate matter emissions. Post-test analysis indicates LTO NOx emissions >80% below CAEP6 in UTRC single-sector tests of small-core N+3 combustor. Documentation describing N+3 combustor concept selected, design approach, initial flametube test & analysis results; and preferred concept recommended for higher fidelity research has also been completed. This Lean Burn combustor concept shows potential to meet/exceed NASA’s Far Term LTO NOX reduction goals, but further investigation of dynamic characteristics of the combustor concept are required to ensure good operability over the entire flight regime conditions.

Angela D Surgenor↗

Integrated sampling and data flow for Hanford vitrification - 15337

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is a one-of-a-kind nuclear facility being designed, built, and commissioned for the U.S. Department of Energy (DOE) by Bechtel National, Inc. and its subcontractor URS Corporation. The WTP facilities are under construction to complete the design and construction, as well as planning to support the startup, commissioning, and operation for vitrifying the radioactive waste stored in aging underground tanks at the Hanford Site. The work progress includes development of waste feed acceptance and qualification program, including methodologies for processing feed batches. Qualification data from staged feed samples will support the verification that waste acceptance criteria (WAC) and processability requirements are met. This verification is required to ensure safe operation of WTP processes for vitrifying the waste, while establishing specific campaign and batch sheets to comply with glass form acceptance requirements. Sampling and data integration are critical for process control and monitoring of the feed through unit operations. Data collection begins with process knowledge of staged feed for determining the required WAC analyses and testing for unit operations. The waste feed qualification data form the baseline information for WTP operation. The qualification data will be tracked and compared with sample analyses at different steps in vitrification operation. All aspects of data life cycle will be managed by the WTP Plant Engineering organization. The data management approach is established in this manner to allow maintaining campaign traceability through glass production records, while safely processing the corresponding feed campaigns and complying with permitting requirements. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

The 30-cm ion thruster power processor

A power processor unit for powering and controlling the 30 cm Mercury Electron-Bombardment Ion Thruster was designed, fabricated, and tested. The unit uses a unique and highly efficient transistor bridge inverter power stage in its implementation. The system operated from a 200 to 400 V dc input power bus, provides 12 independently controllable and closely regulated dc power outputs, and has an overall power conditioning capacity of 3.5 kW. Protective circuitry was incorporated as an integral part of the design to assure failure-free operation during transient and steady-state load faults. The implemented unit demonstrated an electrical efficiency between 91.5 and 91.9 at its nominal rated load over the 200 to 400 V dc input bus range.

Herron, B. G.↗

Electrical characterization of a Space Station Freedom alpha utility transfer assembly

Electrical power, command signals and data are transferred across the Space Station Freedom solar alpha rotary joint by roll rings, which are incorporated within the Utility Transfer Assembly (UTA) designed and manufactured by Honeywell Space Systems Operations. A developmental Model of the UTA was tested at the NASA Lewis Research Center using the Power Management and Distribution DC test bed. The objectives of these tests were to obtain data for calibrating system models and to support final design of qualification and flight units. This testing marked the first time the UTA was operated at high power levels and exposed to electrical conditions similar to that which it will encounter on the actual Space Station. Satisfactory UTA system performance was demonstrated within the scope of this testing.

Yenni, Edward J.↗

Ultrasonic Nondestructive Evaluation of Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) During Large-Scale Load Testing and Rod Push-Out Testing

The Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) is a structural concept developed by the Boeing Company to address the complex structural design aspects associated with a pressurized hybrid wing body (HWB) aircraft configuration. The HWB has long been a focus of NASA's environmentally responsible aviation (ERA) project, following a building block approach to structures development, culminating with the testing of a nearly full-scale multi-bay box (MBB), representing a segment of the pressurized, non-circular fuselage portion of the HWB. PRSEUS is an integral structural concept wherein skins, frames, stringers and tear straps made of variable number of layers of dry warp-knit carbon-fiber stacks are stitched together, then resin-infused and cured in an out-of-autoclave process. The PRSEUS concept has the potential for reducing the weight and cost and increasing the structural efficiency of transport aircraft structures. A key feature of PRSEUS is the damage-arresting nature of the stitches, which enables the use of fail-safe design principles. During the load testing of the MBB, ultrasonic nondestructive evaluation (NDE) was used to monitor several sites of intentional barely-visible impact damage (BVID) as well as to survey the areas surrounding the failure cracks after final loading to catastrophic failure. The damage-arresting ability of PRSEUS was confirmed by the results of NDE. In parallel with the large-scale structural testing of the MBB, mechanical tests were conducted of the PRSEUS rod-to-overwrap bonds, as measured by pushing the rod axially from a short length of stringer.

Johnston, Patrick H.↗