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NASA NTRS2010

Enceladus Plume Density Modeling and Reconstruction for Cassini Attitude Control System

In 2005, Cassini detected jets composed mostly of water, spouting from a set of nearly parallel rifts in the crust of Enceladus, an icy moon of Saturn. During an Enceladus flyby, either reaction wheels or attitude control thrusters on the Cassini spacecraft are used to overcome the external torque imparted on Cassini due to Enceladus plume or jets, as well as to slew the spacecraft in order to meet the pointing needs of the on-board science instruments. If the estimated imparted torque is larger than it can be controlled by the reaction wheel control system, thrusters are used to control the spacecraft. Having an engineering model that can predict and simulate the external torque imparted on Cassini spacecraft due to the plume density during all projected low-altitude Enceladus flybys is important. Equally important is being able to reconstruct the plume density after each flyby in order to calibrate the model. This paper describes an engineering model of the Enceladus plume density, as a function of the flyby altitude, developed for the Cassini Attitude and Articulation Control Subsystem, and novel methodologies that use guidance, navigation, and control data to estimate the external torque imparted on the spacecraft due to the Enceladus plume and jets. The plume density is determined accordingly. The methodologies described have already been used to reconstruct the plume density for three low-altitude Enceladus flybys of Cassini in 2008 and will continue to be used on all remaining low-altitude Enceladus flybys in Cassini's extended missions.

Sarani, Siamak↗

NASA NTRS2015

Testing of Two-Speed Transmission Configurations for Use in Rotorcraft

Large civil tiltrotors have been identified to replace regional airliners over medium ranges to alleviate next-generation air traffic. Variable rotor speed for these vehicles is required for efficient high-speed operation. Two-speed drive system research has been performed to support these advanced rotorcraft applications. Experimental tests were performed on two promising two-speed transmission configurations. The offset compound gear (OCG) transmission and the dual star/idler (DSI) planetary transmission were tested in the NASA Glenn Research Center variable-speed transmission test facility. Both configurations were inline devices with concentric input and output shafts and designed to provide 1:1 and 2:1 output speed reduction ratios. Both were designed for 200 hp and 15,000 rpm input speed and had a dry shift clutch configuration. Shift tests were performed on the transmissions at input speeds of 5,000, 8,000, 10,000, 12,500, and 15,000 rpm. Both the OCG and DSI configurations successfully perform speed shifts at full rated 15,000 rpm input speed. The transient shifting behavior of the OCG and DSI configurations were very similar. The shift clutch had more of an effect on shifting dynamics than the reduction gearing configuration itself since the same shift clutch was used in both configurations. For both OCG and DSI configurations, low-to-high speed shifts were limited in applied torque levels in order to prevent overloads on the transmission due to transient torque spikes. It is believed that the relative lack of appreciable slippage of the dry shifting clutch at operating conditions and pressure profiles tested was a major cause of the transient torque spikes. For the low-to-high speed shifts, the output speed ramp-up time slightly decreased and the peak out torque slightly increased as the clutch pressure ramp-down rate increased. This was caused by slightly less clutch slippage as the clutch pressure ramp-down rate increased.

Lewicki, David G.↗

NASA NTRS2016

Z-2 Threaded Insert Design and Testing

NASA's Z-2 prototype space suit contains several components fabricated from an advanced hybrid composite laminate consisting of IM10 carbon fiber and fiber glass. One requirement was to have removable, replaceable helicoil inserts to which other suit components would be fastened. An approach utilizing bonded in inserts with helicoils inside of them was implemented. During initial assembly, cracking sounds were heard followed by the lifting of one of the blind inserts out of its hole when the screws were torqued. A failure investigation was initiated to understand the mechanism of the failure. Ultimately, it was determined that the pre-tension caused by torqueing the fasteners is a much larger force than induced from the pressure loads of the suit which was not considered in the insert design. Bolt tension is determined by dividing the torque on the screw by a k value multiplied by the thread diameter of the bolt. The k value is a factor that accounts for friction in the system. A common value used for k for a non-lubricated screw is 0.2. The k value can go down by as much as 0.1 if the screw is lubricated which means for the same torque, a much larger tension could be placed on the bolt and insert. This paper summarizes the failure investigation that was performed to identify the root cause of the suit failure and details how the insert design was modified to resist a higher pull out tension.

Ross, Amy↗

NASA NTRS2019

High Speed Testing of a High Efficiency Concentric Magnetic Gear

This presentation presents measurements of the efficiency of NASA's 2nd magnetic gear prototype. A detailed discussion of the test rig used to make these measurements was presented, including a thorough uncertainty analysis. The reported uncertainties are 95% confidence intervals that include the effects of temperature and parasitic loads. The prototype's response was measured at output speeds between 124 rpm and 744 rpm for a controlled output torque of 10 Nm (8% of the prototype's maximum torque). After correcting for tare losses, the prototype's efficiency was found to decrease from 90.0% to 83.0% as speed increased. If the efficiency is extrapolated to a typical operating condition (85% of maximum torque) using the good assumption that energy loss is approximately independent of the transmitted torque,the expected efficiency would be 99.0% to 98.4%, which exceeds the state of the art for these speeds.

Scheidler, Justin↗

NASA NTRSDate not supplied

Experimental Capabilities and Achievements of the Space Environment Dynamometer (SED)

The Space Environment Dynamometer (SED) chamber was designed to conduct research in cryobotics; an area of study that focuses on robotic systems and rotating machinery operating in extreme cold environments including Earth, low Earth orbit, Mars, Moon, asteroids, Solar orbit, planetary orbit, or those encountered during travel among these destinations. The test chamber incorporates a modular dynamometer, consisting of a variety of brakes, torque sensors and motors to be easily interchanged between tests. Each test employs a unique test profile that incorporates different setpoints of applied torques and velocities for a given period or number of rev- olutions. The modularity of the dynamometer setup allows for any combination of motor, gearbox to be tested. This chamber is one of a kind and resides at the Swamp Works facility within the Granular Mechanics and Regolith Operations laboratory (GMRO) at NASA Kennedy Space Center. Other cold chambers exist, however they are project specific and do not simultaneously output real time torque, temperature and efficiency data. The modularity of this extreme cold environment test chamber, coupled with the custom software and instrumentation, makes it one of a kind. The chamber is capable of stabilizing cryogenic temperatures and pressures to commensurate moon environments. Tests have successfully been conducted on motors and gearboxes for various cryogenic temperature set points, torques, and angular velocities. Relevant internal temperatures of the test article and chamber were recorded using a variety of temperature sensors. The temperature setpoints, on the motors and gearboxes tested, were stabilized by using PID gain scheduling of the PWM signal for the various heaters. The heat removal for the motor was provided by creating a thermally conductive path from a cryohead directly to the test article using copper straps. A variety of strainwave gears (SWGs), also known as Harmonic drives, planetary gear systems and DC motor actuator configurations have been tested in the chamber. The experiments performed were for various projects including Bulk Metallic Glass Gears (BMGG), Volatiles Investigating Polar Exploration Rover (VIPER), In-Situ Resource Utilization Pilot Excavator (IPEX) . Various upgrades have been made to the extreme cold environment test chamber for the use of cryobotic research. These upgrades greatly increased the autonomous capabilities of the test set up by providing redundancies in the hardware and software. The redundancies were primarily added to protect the integrity of the cryohead. A new strapping and insulation method was performed to create the thermal conductive path from the actuators to the cryohead. The software was upgraded to include temperature setpoint control, further increasing the autonomous capabilities of the test. This paper goes into detail regarding the upgrades made to the extreme cold environment test chamber, as well as highlights the results from a COLDArm acceptance test.

Casey J. Clark↗

NASA NTRSDate not supplied

Space Suit Portable Life Support System Fastener and Insert Summary, Issues, and Testing Results

Fasteners are included in every assembly on the Exploration External Mobility Unity Portable Life Support System (xEMU PLSS). However, fasteners and inserts have been the cause of many issues seen on the PLSS during development; furthermore, inserts with thermoplastics are not very well understood. The materials used in the PLSS are sometimes softer and lighter weight metals or thermoplastics which require the installation of inserts to improve the interface strength. In addition, space flight requirements call out the need for an additional running/locking torque, so they do not detach in case of failure of the final torque. The xEMU PLSS has experienced various issues with fasteners and inserts, from the bolt binding in an insert or the running torque failing prematurely. A study has been completed to address the running torque life problem. This study compares the insert and locking feature combinations to determine the combination which maximizes life. The study found that using a locking patch with an insert fails after the first installation. Therefore, it is no longer recommended to use a locking patch fastener with an insert for future installments. For the bolt binding issue, inserts have been installed too deep and have caused the bolt to bind near the final threads of the inserts where the hole is not tapped deep enough. Thermoplastics, on the other end, can either use standard helical inserts or heat set inserts. Another study was performed using tangless inserts and heat inserts installed in thermoplastics to quantify the expected pull-out strength for various insert installation parameters (insert type, temperature, and pressure). This paper will review the issues and lessons learned with fasteners on the xEMU PLSS, provide results of a locking feature study, and provide results and recommended installation settings from a heat insert study.

Ryan Ogilvie↗

NASA NTRS2002

Work and fatigue characteristics of unsuited and suited humans during isolated isokinetic joint motions

The effects of a pressurized suit on human performance were investigated. The suit is known as an Extra-Vehicular Mobility Unit (EMU) and is worn by astronauts while working outside their spacecraft in a low earth orbit. Isolated isokinetic joint torques of three female and three male subjects (all experienced users of the suit in 1G gravity) were measured while working at 100% and 80% of their maximum voluntary torque (MVT, which is synonymous with maximum voluntary contraction (MVC)). It was found that the average decrease in the total amount of work (the sum of the work in each repetition until fatigue) done when the subjects were wearing the EMU were 48% and 41% while working at 100% and 80% MVT, respectively. There is a clear relationship between the MVT and the time and amount of work done until fatigue. Here, the time to fatigue is defined as the ending time of the repetition for which the computed work done during that repetition dropped below 50% of the work done during the first repetition. In general the stronger joints took longer to fatigue and did more work than the weaker joints. It was found that the EMU decreases the work output at the wrist and shoulder joints the most, due to the EMU joint geometry. The EMU also decreased the joint range of motion. The average total amount of work done by the test subjects increased by 5.2% (20.4%) for the unsuited (suited) case, when the test subjects decreased the level of effort from 100% to 80% MVT. Also, the average time to fatigue increased by 9.2% (25.6%) for the unsuited (suited) case, when the test subjects decreased the level of effort from 100% to 80% MVT. It was also found that the experimentally measured torque decay could be predicted by a logarithmic equation. The absolute average errors in the predictions were found to be 18.3% and 18.9% for the unsuited and suited subjects, respectively, when working at 100% MVT, and 22.5% and 18.8% for the unsuited and suited subjects, respectively, when working at 80% MVT. These results could be very useful in the design of future EMU suits and the planning of Extra-Vehicular Activity (EVA) for the future International Space Station assembly operations.

NASA Discipline Life Sciences Technologies↗

NASA NTRS1987

A constant daylength during the Precambrian era?

The semidiurnal atmospheric thermal tide would have been resonant with free oscillations of the atmosphere when the day was approximately 21 h long, c. 600 Ma ago. Very large atmospheric tides would have resulted, with associated surface pressure oscillations in excess of 10 mbar in the tropics. Near resonance the Sun's gravitational torque on the atmospheric tide--accelerating Earth's rotation--would have been comparable in magnitude to the decelerating lunar torque upon the oceanic tides. The balance of the opposing torques may have long maintained a resonant approximately 21 h day, perhaps for much of the Precambrian. Because the timescale of lunar orbital evolution is not directly affected, a constant daylength would result in fewer days/month. The hypothesis is shown not to conflict with the available (stromatolitic) evidence. Escape from the resonance could have followed a relatively abrupt global warming, such as that occurring at the end of the Precambrian. Alternatively, escape may simply have followed a major increase in the rate of oceanic tidal dissipation, brought about by the changing topography of the world's oceans. We integrate the history of the lunar orbit with and without a sustained resonance, finding that the impact of a sustained resonance on the other orbital parameters of the Earth-Moon system would have not been large.

Non-NASA Center↗

NASA NTRS2013

Estimation of Gravitation Parameters of Saturnian Moons Using Cassini Attitude Control Flight Data

A major science objective of the Cassini mission is to study Saturnian satellites. The gravitational properties of each Saturnian moon is of interest not only to scientists but also to attitude control engineers. When the Cassini spacecraft flies close to a moon, a gravity gradient torque is exerted on the spacecraft due to the mass of the moon. The gravity gradient torque will alter the spin rates of the reaction wheels (RWA). The change of each reaction wheel's spin rate might lead to overspeed issues or operating the wheel bearings in an undesirable boundary lubrication condition. Hence, it is imperative to understand how the gravity gradient torque caused by a moon will affect the reaction wheels in order to protect the health of the hardware. The attitude control telemetry from low-altitude flybys of Saturn's moons can be used to estimate the gravitational parameter of the moon or the distance between the centers of mass of Cassini and the moon. Flight data from several low altitude flybys of three Saturnian moons, Dione, Rhea, and Enceladus, were used to estimate the gravitational parameters of these moons. Results are compared with values given in the literature.

angular momentum↗

NASA NTRS1970

Mechanical characteristics of the Bossler coupling

Test results indicate the Bossler coupling has unusual capability for accomodating combined axial motion, misalignment, and torque, suitability for applications requiring long life combined with reliability, lightweight, and minimal maintenance, and the ability to survive shock-torque greatly in excess of ultimate continuous torque.

Bossler, R. B., Jr.↗

NASA NTRS1971

Apollo 14 mission: Inability to disconnect main bus A

During entry, the Apollo 14 spacecraft busses should have de-energized when the main bus-tie motor switches were switched to the off position. One motor switch did not transfer and main bus A remained energized until the battery bus-tie circuit breakers were opened after landing. Analysis revealed that residual catalyst caused the terminal pin seals to revert to a gummy state. Resulting reversion products then migrated to the motor commutator and caused brush degradation, increased and erratic commutator resistance, and reduced motor torque. The motor stalled when available motor torque was reduced below that required to drive through the maximum torque point of the switch.

Source record↗

NASA NTRS1972

The motion and stability of a dual spin satellite during the momentum wheel spin-up maneuver

The stability of a dual-spin satellite system during the momentum wheel spin-up maneuver is treated both analytically and numerically. The dual-spin system consists of: a slowly rotating or despun main-body; a momentum wheel (or rotor) which is accelerated by a torque motor to change its initial angular velocity relative to the main part to some high terminal value; and a nutation damper. A closed form solution for the case of a symmetrical satellite indicates that when the nutation damper is physically constrained for movement (i.e. by use of a mechanical clamp) the magnitude of the vector sum of the transverse angular velocity components remains bounded during the wheel spin-up under the influence of a constant motor torque. The analysis is extended to consider such effects as: the motion of the nutation damper during spin-up; a non-uniform motor torque; and the effect of a non-symmetrical mass distribution in the main spacecraft and the rotor. An approximate analytical solution using perturbation techniques is developed for the case of a slightly asymmetric main spacecraft.

Bainum, P. M.↗

NASA NTRS1973

A study of the dynamic tire properties over a range of tire constructions

The dynamic properties of four model aircraft tires of various construction were evaluated experimentally and compared with available theory. The experimental investigation consisted of measuring the cornering force and the self-aligning torque developed by the tires undergoing sinusoidal steering inputs while operating on a small scale, road-wheel tire testing apparatus. The force and moment data from the different tires are compared with both finite- and point-contact patch string theory predictions. In general, agreement between finite contact patch theory and experimental observation is good. A modified string theory is also presented in which coefficients for cornering force and self-aligning torque are determined separately. This theory improves the correspondence between the experimental and analytical data, particularly on tires with relatively high self-aligning torques.

Nybakken, G. H.↗

NASA NTRS1972

Multivariable control theory applied to hierarchial attitude control for planetary spacecraft

Multivariable control theory is applied to the design of a hierarchial attitude control system for the CARD space vehicle. The system selected uses reaction control jets (RCJ) and control moment gyros (CMG). The RCJ system uses linear signal mixing and a no-fire region similar to that used on the Skylab program; the y-axis and z-axis systems which are coupled use a sum and difference feedback scheme. The CMG system uses the optimum steering law and the same feedback signals as the RCJ system. When both systems are active the design is such that the torques from each system are never in opposition. A state-space analysis was made of the CMG system to determine the general structure of the input matrices (steering law) and feedback matrices that will decouple the axes. It is shown that the optimum steering law and proportional-plus-rate feedback are special cases. A derivation of the disturbing torques on the space vehicle due to the motion of the on-board television camera is presented. A procedure for computing an upper bound on these torques (given the system parameters) is included.

Boland, J. S., III↗

NASA NTRS1973

Experimental investigation of the cornering of a C40 x 14-21 cantilever aircraft tire

An experimental investigation was conducted at the Langley aircraft landing loads and traction facility to define the cornering characteristics of a size C40 x14-21 aircraft tire of cantilever design. These characteristics, which include the cornering-force and drag-force friction coefficients and self-alining torque, were obtained for the tire operating on dry, damp, and flooded runway surfaces over a range of yaw angles from 0 deg to 20 deg and at ground speeds of 5 to 100 knots, both with and without braking. The results of this investigation show that the cornering-force and drag-force friction coefficients and self-alining torque were influenced by the yaw angle, ground speed, brake torque, surface wetness, and the locked-wheel condition.

Dreher, R. C.↗

NASA NTRS1973

Skylab attitude control and angular momentum desaturation with one double-gimbaled control moment gyro

In case two control moment gyros fail, attitude control of Skylab can be maintained with the thruster attitude control system. This results, however, in a severely increased fuel consumption, depleting the fuel in a few days. Therefore, an alternate concept was developed which does not have large fuel consumption under any circumstances. In this concept the attitude reference is commanded to oscillate in the orbital plane with twice the orbital frequency and the remaining control moment gyro controls about orbital north and about the minimum moment-of-inertia axis, while the thruster attitude control system controls rate only about the remaining axis. This rate control in conjunction with the restoring torque due to the gravity gradient will keep bounded the excursion of the minimum moment-of-inertia axis out of the orbital plane. This alternate concept has the additional advantage that it needs no information on the principal moment-of-inertia axes misalignment and is completely insensitive to star tracker failure. Proper phasing of the attitude reference oscillation even allows angular momentum desaturation, which is responsible for the insensitivity of the thruster fuel consumption to unknown disturbances, like vent torques and magnetic torques.

Kennel, H. F.↗

NASA NTRS1971

Improved ITOS attitude control system with Hall generator brushless motor and earth-splitting technique

The ITOS with an improved attitude control system is described. A Hall generator brushless dc torque motor will replace the brush dc torque motor on ITOS-I and ITOS-A (NOAA-1). The four attitude horizon sensors will be replaced with two CO2 sensors for better horizon definition. An earth horizon splitting technique will be used to keep the earth facing side of the satellite toward earth even if the desired circular orbit is not achieved. The external appearance of the pitch control subsystem differs from TIROS-M (ITOS-1) and ITOS-A (NOAA-1) in that two instead of one pitch control electronics (PCE) boxes are used. Two instead of four horizon sensors will be used and one instead of two mirrors will be used for sensor scanning. The brushless motor will eliminate the requirement for brushes, strain gages and the telemetry for the brush wear. A single rotating flywheel, supported by a single bearing provides the gyroscopic stability and the required momentum interchange to keep one side of the satellite facing the earth. Magnetic torquing against the earth's magnetic field eliminates the requirement for expendable propellants which would limit satellite life in orbit.

Peacock, W. M.↗

NASA NTRS1973

In-orbit performance of the ITOS improved attitude control system with Hall generator brushless motor and earth-splitting technique

The National Aeronautics and Space Administration (NASA), launched ITOS-D with an improved attitude control system. A Hall generator brushless dc torque motor replaced the brush dc torque motor on Tiros-M and ITOS-A. Two CO2 attitude horizon sensors and one mirror replaced the four wideband horizon sensors and two mirrors on ITOS-1 and NOAA-1. Redundant pitch-control electronic boxes containing additional electronic circuitry for earth-splitting and brushless motor electronics were used. A method of generating a spacecraft earth-facing side reference for comparison to the time occurrence of the earth-splitting pulse was used to automatically correct pitch-attitude error. A single rotating flywheel, supported by a single bearing, provided gyroscopic stability and the required momentum interchange to keep one side of the satellite facing the earth. Magnetic torquing against the earth's magnetic field eliminated the requirement for expendable propellants which would limit satellite life in orbit.

Peacock, W. M.↗