Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “rupture”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 631 records · Page 35

Fracture of flash oxidized, yttria-doped sintered reaction-bonded silicon nitride

The oxidation behavior of a slip cast, yttria-doped, sintered reaction-bonded silicon nitride after 'flash oxidation' was investigated. It was found that both the static oxidation resistance and flexural stress rupture life (creep deformation) were improved at 1000 C in air compared to those of the same material without flash oxidation. Stress rupture data at high temperatures (1000 to 1200 C) are presented to indicate applied stress levels for oxidation-dependent and independent failures.

Govila, R. K.↗

Improved silicon nitride for advanced heat engines

The AiResearch Casting Company baseline silicon nitride (92 percent GTE SN-502 Si sub 3 N sub 4 plus 6 percent Y sub 2 O sub 3 plus 2 percent Al sub 2 O sub 3) was characterized with methods that included chemical analysis, oxygen content determination, electrophoresis, particle size distribution analysis, surface area determination, and analysis of the degree of agglomeration and maximum particle size of elutriated powder. Test bars were injection molded and processed through sintering at 0.68 MPa (100 psi) of nitrogen. The as-sintered test bars were evaluated by X-ray phase analysis, room and elevated temperature modulus of rupture strength, Weibull modulus, stress rupture, strength after oxidation, fracture origins, microstructure, and density from quantities of samples sufficiently large to generate statistically valid results. A series of small test matrices were conducted to study the effects and interactions of processing parameters which included raw materials, binder systems, binder removal cycles, injection molding temperatures, particle size distribution, sintering additives, and sintering cycle parameters.

Yeh, H. C.↗

Creep behavior of tungsten/niobium and tungsten/niobium-1 percent zirconium composites

The creep behavior and microstructural stability of tungsten fiber reinforced niobium and niobium 1 percent zirconium was determined at 1400 and 1500 K in order to assess the potential of this material for use in advanced space power systems. The creep behavior of the composite materials could be described by a power law creep equation. A linear relationship was found to exist between the minimum creep rate of the composite and the inverse of the composite creep rupture life. The composite materials had an order of magnitude increase in stress to achieve 1 percent creep strain and in rupture strength at test temperatures of 1400 and 1500 K compared to unreinforced material. The composite materials were also stronger than the unreinforced materials by an order of magnitude when density was taken into consideration. Results obtained on the creep behavior and microstructural stability of the composites show significant potential improvement in high temperature properties and mass reduction for space power system components.

Petrasek, Donald W.↗

Crustal deformation in Great California Earthquake cycles

A model in which coupling is described approximately through a generalized Elsasser model is proposed for computation of the periodic crustal deformation associated with repeated strike-slip earthquakes. The model is found to provide a more realistic physical description of tectonic loading than do simpler kinematic models. Parameters are chosen to model the 1857 and 1906 San Andreas ruptures, and predictions are found to be consistent with data on variations of contemporary surface strain and displacement rates as a function of distance from the 1857 and 1906 rupture traces. Results indicate that the asthenosphere appropriate to describe crustal deformation on the earthquake cycle time scale lies in the lower crust and perhaps the crust-mantle transition zone.

Li, Victor C.↗

Elevated temperature durability of ceramic materials

Fast fracture, stress rupture, and cyclic high temperature durability characterizations have been conducted for advanced silicon carbide and silicon nitride ceramics applicable to gas turbine hot section components. The fast fracture and stress rupture tests were conducted in four-point flexure at temperatures of up to 1540 C; the durability tests involved cycling specimens to temperatures of 1370 C and air quenching at 200 C for up to 3500 hrs. Materials with further reliability improvements are noted to be required for gas turbine hot section component applications.

Lindberg, Laura J.↗

Strike-slip fault geometry in Turkey and its influence on earthquake activity

The geometry of Turkish strike-slip faults is reviewed, showing that fault geometry plays an important role in controlling the location of large earthquake rupture segments along the fault zones. It is found that large earthquake ruptures generally do not propagate past individual stepovers that are wider than 5 km or bends that have angles greater than about 30 degrees. It is suggested that certain geometric patterns are responsible for strain accumulation along portions of the fault zone. It is shown that fault geometry plays a role in the characteristics of earthquake behavior and that aftershocks and swarm activity are often associated with releasing areas.

Barka, A. A.↗

Mechanical properties of modified low cobalt powder metallurgy Udimet 700 type alloys

Eight superalloys derived from Udimet 700 were prepared by powder metallurgy, hot isostatically pressed, heat treated and their tensile and creep rupture properties determined. Several of these alloys displayed properties superior to those of Udimet 700 similarly prepared, in one case exceeding the creep rupture life tenfold. Filter clogging by extracted gamma prime, its measurement and significance are discussed in an appendix.

Harf, Fredric H.↗

Influence of precipitate morphology on intermediate temperature creep properties of a nickel-base superalloy single crystal

The relative creep behavior of cuboidal (as-heat treated) and rafted (precrept at 1000 C) gamma-prime microstructures in the single-crystal Ni-based superalloy NASAIR 100 at 760 C was investigated using SEM and TEM examinations of materials at various stages of creep. It was found that, at high applied stresses, the crystals with cuboidal gamma-prime structure had both lower minimum creep rates and longer rupture lives than the crystals with lamellar gamma-prime. At lower stress levels, the initially cuboidal gamma-prime microstructure maintained a lower creep rate, but exhibited a similar rupture life compared to the prerafted crystals.

Nathal, M. V.↗

Identification of a cast iron alloy containing nonstrategic elements

A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

Cooper, C. V.↗

Elevated temperature crack growth in aluminum alloys: Tensile deformation of 2618 and FVS0812 aluminum alloys

Understanding the damage tolerance of aluminum alloys at elevated temperatures is essential for safe applications of advanced materials. The objective of this project is to investigate the time dependent subcritical cracking behavior of powder metallurgy FVS0812 and ingot metallurgy 2618 aluminum alloys at elevated temperatures. The fracture mechanics approach was applied. Sidegrooved compact tension specimens were tested at 175, 250, and 316 C under constant load. Subcritical crack growth occurred in each alloy at applied stress intensity levels (K) of between about 14 and 25 MPa/m, well below K (sub IC). Measured load, crack opening displacement and displacement rate, and crack length and growth rate (da/dt) were analyzed with several continuum fracture parameters including, the C-integral, C (sub t), and K. Elevated temperature growth rate data suggest that K is a controlling parameter during time dependent cracking. For FVS0812, da/dt is highest at 175 C when rates are expressed as a function of K. While crack growth rate is not controlled by C (sub t) at 175 C, da/dt appears to better correlate with C (sub t) at higher temperatures. Creep brittle cracking at intermediate temperatures, and perhaps related to strain aging, is augmented by time dependent transient creep plasticity at higher temperatures. The C (sub t) analysis is, however, complicated by the necessity to measure small differences in the elastic crack growth and creep contributions to the crack opening displacement rate. A microstructural study indicates that 2618 and FVS0812 are likely to be creep brittle materials, consistent with the results obtained from the fracture mechanics study. Time dependent crack growth of 2618 at 175 C is characterized by mixed transgranular and intergranular fracture. Delamination along the ribbon powder particle boundaries occurs in FVS0812 at all temperatures. The fracture mode of FVS0812 changes with temperature. At 175 C, it is characterized as dimpled rupture, and at 316 C as mixed matrix superplastic rupture and matrix-dipersoid debonding.

Leng, Yang↗

Deformation and fracture of aluminum-lithium alloys: The effect of dissolved hydrogen

The effects of dissolved hydrogen on the mechanical properties of 2090 and 2219 alloys are studied. The work done during this semi-annual period consists of the hydrogen charging study and some preliminary mechanical tests. Prior to SIMS analysis, several potentiostatic and galvanostatic experiments were performed for various times (going from 10 minutes to several hours) in the cathodic zone, and for the two aqueous solutions: 0.04N of HCl and 0.1N NaOH both combined with a small amount of As2O3. A study of the surface damage was conducted in parallel with the charging experiments. Those tests were performed to choose the best charging conditions without surface damage. Disk rupture tests and tensile tests are part of the study designed to investigate the effect of temperature, surface roughness, strain rate, and environment on the fracture behavior. The importance of the roughness and environment were shown using the disk rupture test as well as the importance of the strain rate under hydrogen environment. The tensile tests, without hydrogen effects, have not shown significant differences between low and room temperature.

Rivet, F. C.↗

The influence of advanced processing on PWA 1480

High thermal gradient casting of PWA 1480 was evaluated as an avenue for reducing the size of casting porosity. Hot isostatic pressing (HIP) was also employed for the elimination of casting pores. An alternate to the standard PWA 1480 coating plus diffusion bonding aging heat treatment cycle was also evaluated for potential improvements in the properties of interest to the Space Shuttle Main Engine (SSME) application. Microstructural changes associated with the high thermal gradient casting process were quantified by measurement of the size and density of the casting porosity, the amount of retained casting eutectic, and dendrite arm spacings. The results of the advanced processing have shown an improvement in material microstructure due to high thermal gradient casting. Improved homogeneity of PWA 1480 is advantageous in providing an improved solution heat treatment window and, potentially, easier HIP. High thermal gradient casting improves fatigue life by reducing casting pore size. The alternate heat treatment improves the balance of strength and ductility which appears to improve low cycle fatigue life, but with a reduction in short time stress rupture life. Based upon these tests, hot isostatic pressing appears to afford further improvements in cyclic life, though additional evaluation is suggested. Development of the alternate heat treatment is not recommended due to the reduced stress rupture capability and the need to develop a new properties data base. High thermal gradient casting and HIP are recommended for application to single crystal castings.

Fritzemeier, L. G.↗

Materials for a Stirling engine heater head

Work done on the 25-kW advanced Stirling conversion system (ASCS) terrestrial solar program in establishing criteria and selecting materials for the engine heater head and heater tubes is described. Various mechanisms contributing to incompatibility between materials are identified and discussed. Large thermal gradients, coupled with requirements for long life (60,000 h at temperature) and a large number of heatup and cooldown cycles (20,000) drive the design from a structural standpoint. The pressurized cylinder is checked for creep rupture, localized yielding, reverse plasticity, creep and fatigue damage, and creep ratcheting, in addition to the basic requirements for bust and proof pressure. In general, creep rupture and creep and fatigue interaction are the dominant factors in the design. A wide range of materials for the heater head and tubes was evaluated. Factors involved in the assessment were strength and effect on engine efficiency, reliability, and cost. A preliminary selection of Inconel 713LC for the heater head is based on acceptable structural properties but driven mainly by low cost. The criteria for failure, the structural analysis, and the material characteristics with basis for selection are discussed.

Noble, J. E.↗

Apparatus For Tests Of Embrittlement By Hydrogen

Test apparatus exposes disk specimens to hydrogen in controlled, repeatable way simulating conditions in use. Disk specimen constitutes thin wall between pressure and vacuum chambers. Test proceeds until hydrogen weakens disk enough that it ruptures. Aluminum impact plate absorbs debris from ruptured disk. Apparatus replicates aspects of service environments relevant to embrittlement by hydrogen in such equipment as storage tanks, valves, and fluid-handling components containing hydrogen at high absolute or gauge pressure. Hydrogen inside permeates stressed material and produces gradient of concentration as hydrogen diffuses through material to low-pressure side.

Christianson, Rollin C.↗

Blow-down analysis of helium from a cryogenic dewar

NASA is currently developing Space Shuttle-based refilling of helium using superfluid helium on-orbit transfer (SHOOT). All the critical components of SHOOT need to be developed through ground-based tests. The helium dewar is one of these components. The Dewar consists of a vacuum vessel enclosing a superinsulated tank. The space between the vacuum vessel and the liquid tank is considered a common vacuum space. In the event that the vacuum is lost, the heat transfers to the dewar and the pressure inside the dewar increases rapidly, resulting in rupture of the dewar due to excessive pressure. Therefore, an emergency vent line is required for release of helium to prevent the dewar from rupturing. The study describes a numerical model for blow-down analysis in an emergency. This qualifies the design of the emergency vent line to be adequate for the assumed heat loads to the helium dewar.

Khan, H. J.↗

Absolute far-field displacements from the 28 June 1992 Landers earthquake sequence

Displacements observed for the Landers earthquake indicate that the depth of the bottom of the rupture is shallower towards the northern end. Displacements were dominantly symmetric and the rupture extended farther south on the Johnson Valley fault than has been mapped on the basis of surface ground offsets. The combined geodetic moment for the Landers and Big Bear earthquakes agrees well with teleseismic estimates.

Blewitt, Geoffrey↗

Mechanical behavior of high strength ceramic fibers at high temperatures

The mechanical behavior of commercially available and developmental ceramic fibers, both oxide and nonoxide, has been experimentally studied at expected use temperatures. In addition, these properties have been compared to results from the literature. Tensile strengths were measured for three SiC-based and three oxide ceramic fibers for temperatures from 25 C to 1400 C. The SiC-based fibers were stronger but less stiff than the oxide fibers at room temperature and retained more of both strength and stiffness to high temperatures. Extensive creep and creep-rupture experiments have been performed on those fibers from this group which had the best strengths above 1200 C in both single filament tests and tests of fiber bundles. The creep rates for the oxides are on the order of two orders of magnitude faster than the polymer derived nonoxide fibers. The most creep resistant filaments available are single crystal c-axis sapphire filaments. Large diameter CVD fabricated SiC fibers are the most creep and rupture resistant nonoxide polycrystalline fibers tested to date.

Tressler, R. E.↗

Teleseismic detection of a slow precursor to the great 1989 Macquarie Ridge earthquake

Low-frequency spectra for the 1989 Macquarie Ridge earthquake (magnitude 8.2) show an amplitude increase and a phase-delay decrease below 6 millihertz that require a short-term slow precursor. This earthquake can be modeled as a compound event in which a fast-rupturing, ordinary earthquake was initiated by an episode of slow, smooth deformation that began more than 100 seconds before the main shock. The moment released in the slow precursor was large, about 3 x 10 exp 20 newton-meters, equivalent to an event of magnitude 7.6. The data are consistent with the precursor being generated in a region of the oceanic upper mantle below the main rupture.

Ihmle, Pierre F.↗