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All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Upscaling of asymmetric hollow fiber‐supported thin film membranes for oxygen separation from air: Proof of concept

Abstract Hollow fiber membranes demonstrate various advantages for high performance oxygen separation. However, the small diameters of hollow fibers and the brittleness of ceramics limit their mechanical strength, imposing great difficulties on stack and module development. Gas‐tight sealing is another challenge for upscaling of hollow fiber membrane technology. Low temperature sealant materials of epoxy resin or silicon are typically used for hollow fiber stacks, requiring that the sealing portions be located out of hot zone. Consequently, only partial length of hollow fibers participates in oxygen permeation. In this study, upscaling of our recently developed asymmetric hollow fiber‐supported thin film membranes is conducted, where individual hollow fibers are assembled in parallel to form a stack. A reliable gas‐tight sealing is obtained by combining ceramic paste with conductive adhesive ink cohesively. Comprehensive oxygen permeation test is conducted with the sealing portions being in hot zone and compared with a single hollow fiber membrane. Fundamental mechanism is discussed to understand the performances and their differences. An accelerated long‐term test (∼320 h, 16 thermal cycles) demonstrates excellent stability and robustness of the stack and sealing. The characterization of post‐test samples further confirms excellent stability and robustness of the phases and microstructures of the stack.

36 MATERIALS SCIENCE↗
DOE OSTI2013

3D tomodosimetry using long scintillating fibers: A feasibility study

Purpose: 3D dosimetry is recognized as an ideal for patient-specific quality assurance (QA) of highly conformal radiotherapy treatments. However, existing 3D dosimeters are not straightforward to implement in the clinic, as their read-out procedure is often tedious and their accuracy, precision, and/or sample size exhibit limitations. The purpose of this work is to develop a 3D dosimeter based on the concept of tomodosimetry inside concentric cylindrical planes using long scintillating fibers for the QA of modern radiotherapy techniques such as intensity-modulated radiation therapy (IMRT) or intensity-modulated arc therapy (IMAT).Methods: Using a model-based simulation, scintillating fibers were modeled on three concentric cylindrical planes of radii 2.5, 5.0, and 7.5 cm, inside a 10 cm radius water-equivalent cylinder phantom. The phantom was set to rotate around its central axis, made parallel to the linac gantry axis of rotation. Light acquisitions were simulated using the calculated dose from the treatment planning software and reconstructed in each cylindrical plane at a resolution of 1 mm{sup 2} using a total-variation minimization iterative reconstruction algorithm. The 3D dose was then interpolated from the reconstructed cylindrical plane doses at a resolution of 1 mm{sup 3}. Different scintillating fiber patterns were compared by varying the angle of each fiber in its cylindrical plane and introducing a light-tight cut in each fiber. The precision of the reconstructed cylindrical dose distribution was evaluated using a Poisson modeling of the acquired light signals and the accuracy of the interpolated 3D dose was evaluated using an IMRT clinical plan for a prostate case.Results: Straight scintillating fiber patterns with light-tight cuts were the most accurate in cylindrical dose reconstruction, showing less than 0.5 mm distance-to-agreement in dose gradients and a mean local dose difference of less than 0.2% in the high dose region for a 10 × 10 cm{sup 2} field. The precision attained with this fiber configuration was less than 0.9% in the high dose, low gradient region of an IMRT segment for light acquisitions of 0.1 MU over a 360 degree rotation of the cylinder phantom. 3D dose interpolation for the IMRT clinical plan yielded an overall dose difference with the reference input of less than 1%, except in high dose gradients.Conclusions: Using long scintillating fibers inside rotating, concentric cylindrical planes, the authors demonstrate that their tomodosimetry method has the potential for high resolution, precise, and accurate 3D dosimetry. Moreover, because of its water-equivalence and rotational symmetry, this design should find interesting application for both treatment QA and machine commissioning.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2016

SU-F-T-166: On the Nature of the Background Visible Light Observed in Fiber Optic Dosimetry of Proton Beams

Purpose: The nature of the background visible light observed during fiber optic dosimetry of proton beams, whether it is due to Cherenkov radiation or not, has been debated in the literature recently. In this work, experimentally and by means of Monte Carlo simulations, we shed light on this problem and investigated the nature of the background visible light observed in fiber optics irradiated with proton beams. Methods: A bare silica fiber optics was embedded in tissue-mimicking phantoms and irradiated with clinical proton beams with energies of 100–225 MeV at Roberts Proton Therapy Center. Luminescence spectroscopy was performed by a CCD-coupled spectrograph to analyze in detail the emission spectrum of the fiber tip across the visible range of 400–700 nm. Monte Carlo simulation was performed by using FLUKA Monte Carlo code to simulate Cherenkov light and ionizing radiation dose deposition in the fiber. Results: The experimental spectra of the irradiated silica fiber shows two distinct peaks at 450 and 650 nm, whose spectral shape is different from that of Cherenkov radiation. We believe that the nature of these peaks are connected to the point defects of silica including oxygen-deficiency center (ODC) and non-bridging oxygen hole center (NBOHC). Monte Carlo simulations confirmed the experimental observations that Cherenkov radiation cannot be solely responsible for such a signal. Conclusion: We showed that Cherenkov radiation is not the dominant visible signal observed in bare fiber optics irradiated with proton beams. We observed two distinct peaks at 450 and 650 nm whose nature is connected with the point defects of silica fiber including oxygen-deficiency center and non-bridging oxygen hole center.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2016

WE-DE-201-07: Measurement of Real-Time Dose for Tandem and Ovoid Brachytherapy Procedures Using a High Precision Optical Fiber Radiation Detector

Purpose: Development of a novel on-line dosimetry tool is needed to move toward patient-specific quality assurance measurements for Ir-192 HDR brachytherapy to verify accurate dose delivery to the intended location. This work describes the development and use of a nano-crystalline yttrium oxide inorganic scintillator based optical-fiber detector capable of acquiring real-time high-precision dose measurements during tandem and ovoid (T&O) gynecological (GYN) applicator Ir-192 HDR brachytherapy procedures. Methods: An optical-fiber detector was calibrated by acquiring light output measurements in liquid water at 3, 5, 7, and 9cm radial source-detector-distances from an Ir-192 HDR source. A regression model was fit to the data to describe the relative light output per unit dose (TG-43 derived) as a function of source-detector-distance. Next, the optical-fiber detector was attached to a vaginal balloon fixed to a Varian Fletcher-Suit-Delclos-style applicator (to mimic clinical setup), and localized by acquiring high-resolution computed tomography (CT) images. To compare the physical point dose to the TPS calculated values (TG-43 and Acuros-BV), a phantom measurement was performed, by submerging the T&O applicator in a liquid water bath and delivering a treatment template representative of a clinical T&O procedure. The fiber detector collected scintillation signal as a function of time, and the calibration data was applied to calculate both real-time dose rate, and cumulative dose. Results: Fiber cumulative dose values were 100.0cGy, 94.3cGy, and 348.9cGy from the tandem, left ovoid, and right ovoid dwells, respectively (total of 443.2cGy). A plot of real time dose rate during the treatment was also acquired. The TPS values at the fiber location were 458.4cGy using TG-43, and 437.6cGy using Acuros-BV calculated as Dm,m (per TG-186). Conclusion: The fiber measured dose value agreement was 3% vs TG-43 and −1% vs Acuros-BV. This fiber detector opens up new possibilities for performing patient-specific quality assurance for Ir-192 HDR GYN procedures. Funding from Coulter Foundation, Duke Bio-medical Engineering. Company is being created around the detector technology. Duke holds patents on the technology.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2016

Fiber optic quench detection via optimized Rayleigh Scattering in high-field YBCO accelerator magnets

Yttrium barium copper oxide (YBCO) coated conductors are known for their ability to operate in the superconducting state at relatively high temperatures, even above the boiling point of liquid nitrogen (77 K). When these same conductors are operated at lower temperatures, they are able to operate in much higher magnetic fields than traditional superconductors like NiTi or Nb 3 Sn. Thus, YBCO superconducting magnets are one of the primary options for generating the high magnetic fields needed for future high energy physics devices. Due to slow quench propagation, quench detection remains one of the primary limitations to YBCO magnets. Fiber optic sensing, based upon Rayleigh scattering, has the potential for spatial resolution approaching the wavelength of light, or very fast temporal resolution at low spatial resolution, and a continuum of combinations in between. This project has studied, theoretically and experimentally, YBCO magnets and Rayleigh scattering quench detection systems to demonstrate feasibility of the systems for YBCO quench protection systems. Under this grant an experimentally validated 3D quench propagation model was used to accurately define the acceptable range of spatial and temporal resolutions for effective quench detection in YBCO magnets and to evaluate present-day and potentially improved YBCO conductors. The data volume and speed requirements for quench detection via Rayleigh scattering required the development of a high performance fiber optic based quench detection/data acquisition system and its integration with an existing voltage tap/thermo-couple based system. In this project, optical fibers are tightly co-wound into YBCO magnet coils, with the fiber on top of the conductor as turn-to-turn insulation. Local changes in the temperature or strain of the conductor are sensed by the optical fiber, which is in close thermal and mechanical contact with the conductor. Intrinsic imperfections in the fiber reflect Rayleigh backscattered laser signals that are shifted by the changes in the fiber that are induced by a local change in the YBCO temperature or strain. One goal of this project was to show that modern technology can be used to interrogate the signals from a (very expensive) YBCO magnet to detect an impending quench in time to protect it from self-destruction. The results show that Rayleigh-backscattering interrogated optical fibers (RIOF) have significant advantages over traditional techniques, including very high spatial resolution and the ability to detect a hot-spot well before the peak local temperature becomes so high that the conductor can be damaged. RIOF quench detection is intrinsically faster than voltage taps, and this intrinsic advantage is greater as the coil size and/or current margin increases. We describe the development and testing program performed under the grant.

43 PARTICLE ACCELERATORS↗
DOE OSTI2021

Precursor Processing Development for Low Cost, High Strength Carbon Fiber for Composite Overwrapped Pressure Vessel Applications

Carbon fiber (CF) is central to produce lightweight, high pressure, composite overwrapped pressure vessels (COPVs), which are used for on-board storage of hydrogen for fuel cell vehicles. In 2015, carbon fiber cost accounted for 62% of the cost of a hydrogen storage system, as COPVs were manufactured with T700S CF at $\$ $29.40/kg CF. The high cost of hydrogen storage, largely attributed to the carbon fiber cost, limits the application of fuel cells in vehicles. Therefore, our team endeavored to develop fiber processing to demonstrate carbon fiber tensile properties similar to T700S with a production cost potential of $\$ $12.60/kg or less. Here, the overarching goal of the project was the development of low cost, high strength carbon fiber for composite overwrapped pressure vessels. Within the project, our team investigated a new low-cost, high-volume, high quality polyacrylonitrile (PAN)-based precursor terpolymer for the production of carbon fiber precursors, methods for increasing water and energy use efficiency in wash-water/solvent separation, and ultimately developed a multifilament spinning and conversion process for the production of hollow carbon fibers from a segmented arc spinneret utilizing a solution spinning method.

08 HYDROGEN↗
DOE OSTI2023

Exploring internal structures and properties of terpolymer fibers via real-space characterizations

While significant research has investigated the processing and properties of high-performance terpolymer fibers, much remains to be understood about the internal nano- and microstructures of these fibers, and how these morphologies relate to fiber properties. Here we use a focused ion beam notch technique and multifrequency atomic force microscope mapping to characterize the internal structure and local mechanical properties within Technora ® fibers. We find a highly fibrillated structure that appears to connect with both the fiber’s molecular chemistry and full-fiber mechanical properties. In addition, through detailed comparisons with Kevlar ® K29 fibers, we find remarkable differences between the internal structures of the two fibers, and posit connections between our measurements and multifunctional performance studies from the literature.

36 MATERIALS SCIENCE↗
NASA NTRS2002

Unilateral lower limb suspension does not mimic bed rest or spaceflight effects on human muscle fiber function

We used Ca2+-activated skinned muscle fibers to test the hypothesis that unilateral lower leg suspension (ULLS) alters cross-bridge mechanisms of muscle contraction. Soleus and gastrocnemius biopsies were obtained from eight subjects before ULLS, immediately after 12 days of ULLS (post-0 h), and after 6 h of reambulation (post-6 h). Post-0 h soleus fibers expressing type I myosin heavy chain (MHC) showed significant reductions in diameter, absolute and specific peak Ca2+-activated force, unloaded shortening velocity, and absolute and normalized peak power. Fibers obtained from the gastrocnemius were less affected by ULLS, particularly fibers expressing fast MHC isoforms. Post-6 h soleus fibers produced less absolute and specific peak force than did post-0 h fibers, suggesting that reambulation after ULLS induced cell damage. Like bed rest and spaceflight, ULLS primarily affects soleus over gastrocnemius fibers. However, in contrast to these other models, slow soleus fibers obtained after ULLS showed a decrease in unloaded shortening velocity and a greater reduction in specific force.

NASA Discipline Musculoskeletal↗
NASA NTRS2005

Single mode fiber array for planet detection using a visible nulling interferometer

We report the design, fabrication, and testing of a coherent large mode field diameter fiber array to be used as a spatial filter in a planet finding visible nulling interferometer. The array is a key component of a space instrument for visible-light detection and spectroscopy of Earth like extrasolar planets. In this concept, a nulling interferometer is synthesized from a pupil image of a single aperture which is then spatially filtered by a coherent array of single mode fibers to suppress the residual scattered star light. The use of the fiber array preserves spatial information between the star and planet. The fiber array uses a custom commercial large mode field or low NA step-index single mode fiber to relax alignment tolerances. A matching custom micro lens array is used to couple light into the fibers, and to recollimate the light out of the fiber array. The use of large mode field diameter fiber makes the fabrication of a large spatial filter array with 300 to 1000 elements feasible.

fiber arrays↗
NASA NTRS2016

Time-Dependent Stress Rupture Strength Degradation of Hi-Nicalon Fiber-Reinforced Silicon Carbide Composites at Intermediate Temperatures

The stress rupture strength of silicon carbide fiber-reinforced silicon carbide composites with a boron nitride fiber coating decreases with time within the intermediate temperature range of 700 to 950 degree Celsius. Various theories have been proposed to explain the cause of the time-dependent stress rupture strength. The objective of this paper is to investigate the relative significance of the various theories for the time-dependent strength of silicon carbide fiber-reinforced silicon carbide composites. This is achieved through the development of a numerically based progressive failure analysis routine and through the application of the routine to simulate the composite stress rupture tests. The progressive failure routine is a time-marching routine with an iterative loop between a probability of fiber survival equation and a force equilibrium equation within each time step. Failure of the composite is assumed to initiate near a matrix crack and the progression of fiber failures occurs by global load sharing. The probability of survival equation is derived from consideration of the strength of ceramic fibers with randomly occurring and slow growing flaws as well as the mechanical interaction between the fibers and matrix near a matrix crack. The force equilibrium equation follows from the global load sharing presumption. The results of progressive failure analyses of the composite tests suggest that the relationship between time and stress-rupture strength is attributed almost entirely to the slow flaw growth within the fibers. Although other mechanisms may be present, they appear to have only a minor influence on the observed time-dependent behavior.

Progressive Failure Analysis↗
NASA NTRSDate not supplied

Thermomechanical Modeling of Woven Materials With Particle-Based, Explicit-Fiber Simulations

Fiber-based materials are extensively used to protect spacecraft during entry. Insulative fibers, often in a fiber network or woven, provide rigidity, strength, and control of material anisotropy and density. Woven thermal protection materials, such as ADEPT (Adaptable, Deployable Entry and Placement Technology), 3D-MAT (3-Dimensional Multifunctional Ablative Thermal Protection), and 3MDCP (3D Woven Mid-Density Carbon Phenolic), enable missions with stronger and denser materials for entry profiles with high shear and heat flux. Vulnerabilities to woven thermal protection materials include manufacturing-induced material property variation, and impact from micrometeoroids. Simulating woven materials under these conditions require models that can resolve hierarchal structures, thermomechanical behavior, and failure. To address this, we simulate weave thermal conduction and mechanical deformation. We simulate the full weave with a coarse-grained yarn model is presented. The model combines a validated, high-resolution single 3MDCP yarn model and phenolic resin model. Instead of modeling every fiber, each yarn ply with order 10, instead of order 1000, fibers. The discrete element bonded particle model (DEM-BPM) of fibers captures the thermal and mechanical behavior within and between fibers. We study the proportion of heat transfer and stress via the contact network, fiber bonds, and overall weave geometry.

bonded particle↗
DOE OSTI2014

2013 R&D 100 Award: New tech could mean more power for fiber lasers

An LLNL team of six physicists has developed a new technology that is a stepping stone to enable some of the limitations on high-power fiber lasers to be overcome. Their technology, dubbed "Efficient Mode-Converters for High-Power Fiber Amplifiers," allows the power of fiber lasers to be increased while maintaining high beam quality. Currently, fiber lasers are used in machining, on factory floors and in a number of defense applications and can produce tens of kilowatts of power.The conventional fiber laser design features a circular core and has fundamental limitations that make it impractical to allow higher laser power unless the core area is increased. LLNL researchers have pioneered a design to increase the laser's core area along the axis of the ribbon fiber. Their design makes it difficult to use a conventional laser beam, so the LLNL team converted the beam into a profile that propagates into the ribbon fiber and is converted back once it is amplified. The use of this LLNL technology will permit the construction of higher power lasers for lower costs and increase the power of fiber lasers from tens of kilowatts of power to about 100 kilowatts and potentially even higher.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Research plan for the development of optical fiber pressure sensors for nuclear applications

Fiber optic pressure sensors are desirable for nuclear applications because they are low mass/small size, immune to electromagnetic interference, high sensitivity, and have multiplexing and multimodal measurement capabilities. Much research and development has been conducted on developing fiber optic based sensors and they are now considered a class of standard instrumentation in many industries. Specifically, for pressure sensing, a wide range of fiber based sensors have been developed for various pressure ranges and environments. This vast body of research will be leveraged for the development of pressure sensors for nuclear applications. Four pressure measurement scenarios were considered which would benefit from a fiber optic based pressure sensor. These scenarios include pressure measurement in the fuel rod plenum, coolant pressure during LOCA testing, advanced coolant (helium, sodium, molten salt) pressure for flow loop operation, and high pressures resulting for direct fuel-coolant interaction. Each scenario has unique pressure, temperature, and material requirements for the sensor. From a survey of commercially available sensors and a literature review; it has been determined that an extrinsic Fabry-Perot interferometer approach is the most appropriate for the various measurement requirements. The experience and knowledge base for Fabry-Perot interferometers can be leveraged since they are the most common fiber optic based pressure sensors available commercially and found in literature. These pressure sensors rely on the interference of light in a gas filled cavity, which minimizes the impact of radiation induced attenuation and compaction on the measurement, compared to intrinsic sensing techniques. The measurement range of these sensors is based on the stiffness of the diaphragm that deflects under pressure. This allows for a suite of fiber based sensors to be developed by interchanging this diaphragm for the requirements of each application. Key material and design considerations have been identified for the development of a Fabry-Perot interferometry pressure measurement for nuclear applications. These include high temperature bonding between the glass fiber optic and metal housing, identifying diaphragm materials & geometry, and minimizing cross sensitivity to temperature or implementing compensation techniques found in literature. Overcoming these challenges will develop a pathway for a fiber optic based pressure sensor for nuclear applications, and additionally can be leveraged for other sensing application based on Fabry-Perot interferometers, such as temperature, strain (creep & deformation), vibration, and index of refraction.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Preparation of Mesophase Pitch Feedstock for Carbon Fiber

A filtration process of the low cost mesophase pitch developed by Advanced Carbon Products, LLC (ACP) was developed. The mesophase pitch was melt spun into fiber at the University of Kentucky Center for Applied Energy Research (UKY), and converted to carbon fiber. The melt spinning process was moderately stable, but resulted in some void structure in the green fibers. The tensile properties of the resulting carbon fibers, after graphitization heat treatment, were tested yielding a modulus value of approximately 560 GPa or 81 MSI. This demonstrated that a high modulus graphitic carbon fiber is certainly possible from the ACP 20 mesophase pitch. For future work, a better balance between the softening point temperature, the spinning temperature, and filtering must be met to reduce the volatiles generated in the pitch during spinning. This would reduce voids in the fiber, facilitate spinning, and generate finer, higher performance graphitic fiber.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Direct dual layer spinning of aminosilica/ T orlon ® hollow fiber sorbents with a lumen layer for CO 2 separation by rapid temperature swing adsorption

ABSTRACT The direct dual layer spinning of Torlon ® /silica hollow fibers with a neat Torlon ® lumen layer is reported here for the first time. The dual layer fibers containing a porous Torlon ® /silica main structure and a dense, pure Torlon ® polymer bore‐side coating provide a simplified, scalable platform from which to construct hollow fiber amine sorbents for postcombustion CO 2 capture. After fiber spinning, an amine infusion process is applied to incorporate PEI into the silica pores. After combining dilute Neoprene treatment followed by poly(aramid)/PDMS treatment, a helium permeance of the fiber sorbents of 2 GPU with a He/N 2 selectivity of 7.4 is achieved. Ten of the optimized amine‐containing hollow fibers are incorporated into a 22‐inch long, 1/2 inch OD shell‐and‐tube module and the module is then exposed on the shell side to simulated flue gas with an inert tracer (14 mol % CO 2 , 72 mol % N 2 , 14 mol % He [at 100% R.H.]) at 1 atm and 35°C in a RTSA system for preliminary CO 2 sorption experiments. The fibers are found to have a breakthrough and equilibrium CO 2 capacity of 0.8 and 1.2 mmol/g‐ dry fiber sorbent, respectively. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132 , 41845.

Labreche, Ying↗
DOE OSTI2021

Qualitative and quantitative profiles of jejunal oligosaccharides and cecal short–chain fatty acids in broiler chickens receiving different dietary levels of fiber, protein and exogenous enzymes

Dietary supplemental carbohydrases are able to degrade non-starch polysaccharides and generate oligosaccharides in the gastrointestinal tract. This study was conducted to investigate the influence of dietary fiber and protein levels on growth performance, nutrient utilization, digesta oligosaccharides profile and cecal short-chain fatty acid (SCFA) profile in broilers receiving diets supplemented with xylanase or protease individually or in combination. Enzyme supplementation had no effect on growth performance. There was significant (P < 0.05) fiber × protein × xylanase interaction for ileal nitrogen digestibility and significant (P < 0.01) protein × xylanase × protease interaction for nitrogen-corrected apparent metabolizable energy. Birds fed high-fiber diets had higher (P < 0.05) jejunal oligosaccharides and cecal SCFA concentrations. Xylanase and protease combination produced the greatest pentose (Pent) levels in low fiber–adequate protein diets but lowest levels in highfiber–low protein diets. There was significant (P < 0.05) fiber × xylanase × protease interaction explained by the digesta concentrations of (Pent) 3 , (Pent) 4 and (Pent) 5 being greatest (P < 0.5) in protease-only supplemented high-fiber diets but lowest in protease-only supplemented low-fiber diets. Furthermore, these results suggest that, of all the factors investigated, dietary fiber level had the greatest effect on modulating digesta concentration of oligosaccharides and cecal SCFA. Evidence points to the fact that there is considerable capacity for generating pentose oligosaccharides in the digestive tract of broilers receiving diets rich in fibrous feedstuffs, and that this may have a beneficial effect on microbial profile in the digestive tract.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2018

Isolation and characterization of cellulosic fibers from kenaf bast using steam explosion and Fenton oxidation treatment

Degumming is the dominant method to isolate cellulosic fibers in the textile industry. High content of lignin is the principle obstacle in bast-fibers degumming. In this study, in order to remove lignin efficiently, the treatment using steam explosion coupled with Fenton oxidation was conducted on kenaf bast. The influence and mechanism of the combined treatment of steam explosion and Fenton oxidation were studied. Fiber microstructure, composition proportion and distribution, cellulose Segal crystallinity and polymerization as well as residual lignin structure were analyzed. The results showed that the pretreatment of steam explosion could sufficiently extract most of the hemicellulose from kenaf bast. Also, the Fenton oxidation followed by alkaline boiling could effectively remove the lignin from the fiber, especially from the fiber surface. The refined dry fibers produced only remained 8.82% of hemicellulose and 9.36% of lignin. And the whole treatment process didn’t change the cellulose crystalline structure but could gradually degrade hemicellulose, lignin and other amorphous gummy matter as well as disordered areas in cellulose, leading to the increase of fiber Segal crystallinity from 62.02 to 70.12%. Part of cellulose was damaged with the increase of degumming intensity, resulting in the decrease of the polymerization degree of cellulose. Meanwhile, the structure of residual lignin changed during the degumming stages of steam explosion, Fenton oxidation and alkaline boiling. In conclusion, all the results revealed that the treatment of combined steam explosion and Fenton oxidation is significantly effectual for isolating bast-fibers.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Integrating helicoid channels for passive control of fiber alignment in direct-write 3D printing

3D printing of fiber-reinforced composites has been receiving increasing attention as an efficient additive approach enabling lightweight, functional, and high-performance components required for industrial applications. The properties of fiber composites significantly depend on internal microstructures, including fiber orientation, distribution, and degree of alignment. Although multiple strategies have been introduced for controlling the fiber composites microstructures, these strategies are mostly active approaches relying on additional control of mechatronics parts, external forces, or intentionally introduced unstable flows inside narrow nozzles. These methods suffer from higher risk of nozzle clogging and requiring extra parts in 3D printing. Here, we introduce helicoid channels into extrusion system as a passive approach to control the fiber alignment without any additional moving parts in direct-write 3D printing. The helicoid channels automatically guide the composite inks and align fibers before flowing into narrow nozzle space, avoiding clogging and improving printability. The analyses indicate that both helicoid surface to volume ratio and helix angle affect the pre-alignment of fibers, leading to tunable mechanical properties of printed fiber-reinforced composites with increased stiffness and strength up to 77.6% and 47.8%, respectively.

36 MATERIALS SCIENCE↗