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At least 631 records · Page 35

Duration test of an annular colloid thruster.

An annular colloid thruster was continuously operated for 1023 hours. Performance was stable with no sparking and negligible drain currents observed. An average thrust of 25.1 micropounds and an average specific impulse of 1160 seconds were obtained at an accelerating voltage of 15 k he thruster exhaust beam was continuously neutralized using electrons and electrostatic vectoring was demonstrated periodically. The only clear trend with time was an increase in specific impulse during the last third of the test period. From these results the thruster lifetime was estimated to be over an order of magnitude greater than the test duration.

Perel, J.↗

Thermo-mechanical design aspects of mercury bombardment ion thrusters.

The mechanical design criteria are presented as background considerations for solving problems associated with the thermomechanical design of mercury ion bombardment thrusters. Various analytical procedures are used to aid in the development of thruster subassemblies and components in the fields of heat transfer, vibration, and stress analysis. Examples of these techniques which provide computer solutions to predict and control stress levels encountered during launch and operation of thruster systems are discussed. Computer models of specific examples are presented.

Schnelker, D. E.↗

Power processing systems for ion thrusters.

The proposed use of ion thrusters to fulfill various communication satellite propulsion functions such as east-west and north-south stationkeeping, attitude control, station relocation and orbit raising, naturally leads to the requirement for lightweight, efficient and reliable thruster power processing systems. Collectively, the propulsion requirements dictate a wide range of thruster power levels and operational lifetimes, which must be matched by the power processing. This paper will discuss the status of such power processing systems, present system design alternatives and project expected near future power system performance.

Herron, B. G.↗

A series-resonant silicon-controlled-rectifier power processor for ion thrusters

A program to develop a power processing system for ion thrusters is presented. Basic operation of the silicon controlled rectifier series inverter circuitry is examined. The approach for synthesizing such circuits into a system which limits the electrical stress levels on the power source, semiconductor switching elements, and the ion thruster load is described. Experimental results are presented for a 2.5-kW breadboard system designed to operate a 20-cm ion thruster.

Shumaker, H. A.↗

Ion thruster with a combination keeper electrode and electron baffle

An ion thruster is described in which the cathode front end, surrounded by our insulator, is mounted flush with the front end of the flanged portion of the cathode pole piece. The thruster's baffle positioned in front of the cathode's front end supports the thruster's keeper electrode which is space apart and directed to the cathode's open end. The baffle is at the keeper's electrode potential.

Pawlik, E. V.↗

Sputter erosion and deposition in the discharge chamber of a small mercury ion thruster

A 5 cm diameter mercury ion thruster similar to one tested for 9715 hours was operated approximately 400 hrs each at discharge voltages of 36.6, 39.6, and 42.6 V, with corresponding discharge propellant utilizations of 58, 68, and 70 percent. The observed sputter erosion rates of the internal thruster parts and the anode weight gain rate all rose rapidly with discharge voltage and were roughly in the ratio of 1:3:5 for the three voltages. The combined weight loss of the internal thruster parts nearly balanced the anode weight gain. Hg(+2) ion apparently caused most of the observed erosion.

Power, J. L.↗

Durability tests of a five-centimeter diameter ion thruster system.

A modified Hughes SIT-5 system is being tested for durability at the Lewis Research Center. As of Oct. 1, 1972, the thruster subsystem has logged over 8000 hours of operation. The initial 2023 hours were run with a translating screen thrust vector grid. The thruster is currently operating with an electrostatic type vector grid. Profiles and maps taken at widely separated intervals show that performance and operating characteristics have remained essentially constant. Overall efficiency is about 32 per cent and power to thrust ratio is 170 watts per millipound at a specific impulse of 2500 seconds. Telescopic examination of the vector grid shows some sputtering erosion due to charge exchange and direct impingement ions. An independent test of the propellant storage and cathode-isolator-vaporizer subsystem has demonstrated good reliability under simulated thruster operating conditions.

Nakanishi, S.↗

Performance of a modified downstream-cathode MPD thruster.

Discussion of the improvements incorporated since 1969 in a low-power MPD thruster design which is considered a potential candidate for satellite station keeping and attitude control. The improvements include a new cathode design, and changes in thruster geometry, with xenon used as the propellant. A better thermal design is found to be necessary for further improvement of the thruster.

Burkhart, J. A.↗

Correlation of ion and beam current densities in Kaufman thrusters.

In the absence of direct impingement erosion, electrostatic thruster accelerator grid lifetime is defined by the charge exchange erosion that occurs at peak values of the ion beam current density. In order to maximize the thrust from an engine with a specified grid lifetime, the ion beam current density profile should therefore be as flat as possible. Knauer (1970) has suggested this can be achieved by establishing a radial plasma uniformity within the thruster discharge chamber; his tests with the radial field thruster provide an example of uniform plasma properties within the chamber and a flat ion beam profile occurring together. It is shown that, in particular, the ion density profile within the chamber determines the beam current density profile, and that a uniform ion density profile at the screen grid end of the discharge chamber should lead to a flat beam current density profile.

Wilbur, P. J.↗

Seeded gas thrusters and related system components

A program involved with the construction and test of a number of laser heated thrusters is described. These thrusters, with a cavity approximately 23 cm long and 3.5 cm in i.d., are to be tested by NASA at a later date with a laser beam focused through the throat to heat hydrogen propellant containing an opacifier. The heated propellant exhausts through a supersonic nozzle with a 0.6 cm throat at 3000 C. Thrust stands and control systems were furnished with the thrusters. The report describes radio frequency plasma heated hot and cold flow simulation tests by the contractor.

Poole, J. W.↗

Study of monopropellants for electrothermal thrusters: Analytical task summary report

The feasibility of operating small thrust level electrothermal thrusters is determined with monopropellants other than MIL-grade hydrazine. The work scope includes analytical study, design and fabrication of demonstration thrusters, and an evaluation test program where monopropellants with freezing points lower than MIL-grade hydrazine are evaluated and characterized to determine their applicability to electrothermal thrusters for spacecraft attitude control. Results of propellant chemistry studies and performance analyses indicated that the most promising candidate monopropellants to be investigated are monomethylhydrazine, Aerozine-50, 77% hydrazine-23% hydrazine azide blend, and TRW formulated mixed hydrazine monopropellant (MHM) consisting of 35% hydrazine-50% monomethylhydrazine-15% ammonia.

Kuenzly, J. D.↗

Electric arc discharge damage to ion thruster grids

Arcs representative of those occurring between the grids of a mercury ion thruster were simulated. Parameters affecting an arc and the resulting damage were studied. The parameters investigated were arc energy, arc duration, and grid geometry. Arc attenuation techniques were also investigated. Potentially serious damage occurred at all energy levels representative of actual thruster operating conditions. Of the grids tested, the lowest open-area configuration sustained the least damage for given conditions. At a fixed energy level a long duration discharge caused greater damage than a short discharge. Attenuation of arc current using various impedances proved to be effective in reducing arc damage. Faults were also deliberately caused using chips of sputtered materials formed during the operation of an actual thruster. These faults were cleared with no serious grid damage resulting using the principles and methods developed in this study.

Beebe, D. D.↗

Sputter erosion and deposition in the discharge chamber of a small mercury ion thruster

A 5-cm diameter mercury ion thruster similar to one tested for 9715 hours was operated approximately 400 hrs each at discharge voltages of 36.6, 39.6, and 42.6 V, with corresponding discharge propellant utilizations of 58, 68, and 70 percent. The observed sputter erosion rates of the internal thruster parts and the anode weight gain rate all rose rapidly with discharge voltage and were roughly in the ratio of 1:3:5 for the three voltages. The combined weight loss of the internal thruster parts nearly balanced the anode weight gain. Hg+2 ions apparently caused most of the observed erosion.

Power, J. L.↗

Thruster array design approaches for a solar electric propulsion Encke Flyby mission

Design approaches are described and evaluated for a mercury electron-bombardment ion thruster array. Such an array might be used on a solar electric interplanetary spacecraft that obtains electrical energy from large solar panels. Thruster array designs are described and evaluated as they would apply to an Encke Flyby mission. Besides several well known approaches, a new concept utilizing individual two-axis gimbal actuators on each thruster is described and shown to have many structural and thermal advantages.

Ross, R. G., Jr.↗

Satellite control mercury ion thruster

Program status is reviewed for development of an 8-cm structurally integrated ion thruster for application to attitude control and stationkeeping of synchronous satellites. The system is designed to achieve a thrust level of 1 and 2 mlb at a beam voltage of 1200 V, a propellant-utilization efficiency of 85%, and electrical efficiency of 75%. Thrust vectoring will be implemented by a dished-gird roll misalignment system. Design features are incorporated which ensure thruster life of 20,000 hours, with 10,000 thruster-start cycles and 100,000 beam-deflection cycles.

Hyman, J., Jr.↗

High performance auxiliary-propulsion ion thruster with ion-machined accelerator grid

An improvement in thruster performance was achieved by reducing the diameter of the accelerator grid holes. The smaller accelerator grid holes resulted in a reduction in neutral mercury atoms escaping the discharge chamber, which in turn enhanced the discharge propellant utilization from approximately 68 percent to 92 percent. The accelerator grids were fabricated by ion machining with an 8-centimeter-diameter thruster, and the screen grid holes individually focused ion beamlets onto the blank accelerator grid. The resulting accelerator grid holes are less than 1.12 millimeters in diameter, while previously used accelerator grids had hole diameters of 1.69 millimeters. The thruster could be operated with the small-hole accelerator grid at neutralizer potential.

Hudson, W. R.↗

Digital computer control of a 30-cm mercury ion thruster

The major objective was to define the exact role of an onboard spacecraft computer in the control of ion thrusters. An initial computer control system with accurate high speed capability was designed, programmed, and tested with the computer as the sole control element for an operating ion thruster. The command functions and a code format for a spacecraft digital control system were established. A second computer control system was constructed to operate with these functions and format. A throttle program sequence was established and tested. A two thruster array was tested with these computer control systems and the results reported.

Low, C. A., Jr.↗

Thermal analytic model of 30 cm engineering model mercury ion thruster

A lumped parameter thermal nodal network was developed for a 30 cm Engineering Model Mercury Ion Thruster. The network consists of approximately 100 nodes coded in SINDA format for use on the Univac 1106/1108 computer. This model takes into account internal dissipation, radiation, and conduction as well as environmental heating. A series of tests were performed to simulate a wide range of thermal environments on an operating 30 cm thruster, instrumented to measure the temperature distribution within the thruster. The results of these tests were used to calibrate the analytical model. The analytical model along with comparisons between analytical and experimental results for the various operating conditions are presented.

Oglebay, J. C.↗