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At least 631 records · Page 35

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NASA NTRS1986

Low-cycle thermal fatigue

A state-of-the-art review is presented of the field of thermal fatigue. Following a brief historical review, the concept is developed that thermal fatigue can be viewed as processes of unbalanced deformation and cracking. The unbalances refer to dissimilar mechanisms occurring in opposing halves of thermal fatigue loading and unloading cycles. Extensive data summaries are presented and results are interpreted in terms of the unbalanced processes involved. Both crack initiation and crack propagation results are summarized. Testing techniques are reviewed, and considerable discussion is given to a technique for thermal fatigue simulation, known as the bithermal fatigue test. Attention is given to the use of isothermal life prediction methods for the prediction of thermal fatigue lives. Shortcomings of isothermally-based life prediction methods are pointed out. Several examples of analyses and thermal fatigue life predictions of high technology structural components are presented. Finally, numerous dos and don'ts relative to design against thermal fatigue are presented.

Halford, G. R.↗

NASA NTRS1984

Stress concentration measurement in a rectangular plate using an array of embedded optical fibers

Embedded single mode optical fiber waveguide has been used to determine the two-dimensional stress distribution produced by point loading on a simply supported rectangular plate. Each of the fifty individual fibers in the rectangular grid array attached to the plate yields a measurement of the stress integrated along the length of that fiber on the specimen. By using information from all the fibers, both the functional form and the amplitude of the distribution may be determined. Limits on the dynamic range and spatial resolution are indicated. Applications in the measurement of internal stress and the monitoring of physically small critical structural components are suggested.

Claus, R. O.↗

NASA NTRS1985

Aerospace applications of PMR polyimide composites

The current status of the novel class of processable, addition-type polyimides known as PMR (for in situ polymerization of monomer reactants) polyimides, developed by NASA at the Lewis Research Center, is reviewed. Highlights of PMR technology studies conducted at NASA Lewis are presented. Several examples of industrial applications of PMR-15 polyimide composites to aerospace structural components are examined.

Serafini, T. T.↗

NASA NTRS1985

An evaluation of fracture analysis methods

The results of an experimental and predictive round robin on the applications of fracture analysis methods are presented. The objective of the round robin was to verify whether fracture analysis methods currently in use can or cannot predict failure loads on complex structural components containing cracks. Fracture results from tests on a number of compact specimens were used to make the predictions. The accuracy of the prediction methods was evaluated in terms of the variation in the ratio of predicted to experimental failure loads, and the predictions methods are ranked in order of minimum standard error. A range of applicability of the different methods was also considered in assessing their usefulness. For 7075-T651 aluminum alloy, the best methods were: the effective K sub R curve; the critical crack-tip opening displacement (CTOD) criterion using a finite element analysis; and the K sub R curve with the Dugdale model. For the 2024-T351 aluminum alloy, the best methods included: the two-parameter fracture criterion (TPFC); the CTOD parameter using finite element analysis; the K-curve with the Dugdale model; the deformation plasticity failure assessment diagram (DPFAD); and the effective K sub R curve with a limit load condition. For 304 stainless steel, the best methods were the limit load analysis; the CTOD criterion using finite-element analysis TPFC and DPFAD. Some sample experimental results are given in an appendix.

Newman, J. C., Jr.↗

NASA NTRS1985

The combined effects of stress and moisture on the structural integrity of composites

A variational approach is used to model the moisture content and distribution profiles which cause swelling in polymers and composites which are used as aircraft structural components. The moisture intrusion stems from humidity, which makes the problem one of diffusion of mass from the environment into a semiinfinite plate with a given diffusion coefficient and thickness. Lagrangian, ordinary differential equations are defined for the mass diffusion, including driving force, mass potential and volume dissipation expressions. Account is taken of the effects of stress on diffusivity, including the dilatational stress caused by inhomogeneous swelling of the material. It is noted that material near the top and bottom of a part undergoes the most swelling, and the evolution of moisture diffusion in the materials is traced. Finally, experimental data are used to define differential equations for predicting the final moisture distribution within the material.

Hiel, C.↗

NASA NTRS1987

Optoelectronic Docking System

Sensors and computers control approach and coupling. Proposed optoelectronic system with no moving parts automatically controls approach of two spacecraft as they closed from distance of about 1 km to within few cm. System concept modified for use on Earth in robotic assembly, to control docking of large ships, or to guide placement of large structural components. Optoelectronic docking system automatically controls approach of active vehicle or mechanism to passive vehicle or object. Maneuvers of approaching vehicle controlled in response to optoelectronically sensed relative position of approached vehicle.

Ward, S. M.↗

NASA NTRS1987

Assessing the Reliability of NDE

Versatile FORTRAN computer algorithm developed for calculating and plotting reliability of nondestructive evaluation (NDE) technique for inspection of flaws. Developed specifically to determine reliability of radiographic and ultrasonic methods for detection of critical flaws in structural ceramic materials. Reliability displayed in form of plot of probability of detection versus flaw size. NDE methods used in such applications as diagnostic medicine, quality control in industrial production, and prediction of failure in structural components.

Roth, Don J.↗

NASA NTRS1987

ICAN: Integrated Composites Analyzer

Program calculates macromechanical, micromechanical, and related environmental effects. Computer code ICAN developed to carry out comprehensive linear analyses of multilayered fiber composites. Contains essential features required to design structural components made from fiber composites. Code in FORTRAN IV.

Chamis, Christos C.↗

NASA NTRS1986

Milky Way halo gas kinematics

Measurements of high resolution, short wavelength absorption data taken by IUE toward high latitude O and B stars are presented in a discussion of the large scale kinematic properties of Milky Way Halo gas. An analysis of these data demonstrates that: (1) the obsrved absorption widths (FWHM) of Si II are very large, ranging up to 150 Km/s for the most distant halo star; this is much larger than is generally appreciated from optical data; (2) the absorption is observed to be systematically negative in radial velocity, indicating that cool material is, on the whole, flowing toward the disk of the galaxy; (3) there is some evidence for asymmetry between the northern and southern galactic hemispheres, in accordance with the HI 21 cm data toward the galactic poles; (4) low column density gas with highly negative radial LSR velocity (V less than -70 km/s) can be found toward stars beyond 1-3 kpc in the northern galactic hemisphere in all four quadrants of galactic longitude; and (5) only the profiles toward stars in the direction of known high velocity HI features show a clear two component structure.

Danly, L.↗

NASA NTRS1987

A general method for dynamic analysis of structures overview

The presented research deals with the development of a dynamic analysis method for structural systems. The modeling approach is essentially a finite element method in the sense that the structure is divided into n elements. An element is defined as any structural unit whose degree of freedom (dofs) can be categorized as either interface or non-interface dofs. An element could be a fundamental unit such as a rod, a beam, a plate etc., or it could be an entire structural component. Furthermore, the parameters for the element could be distributed or lumped. The choice of elements is totally arbitrary and is a matter of user convenience. In particular, issues of accuracy and convergence do not enter on the level of example that bookkeeping is reduced to a minimum. Each element is modeled using a set of interface constraint modes (ICM) combined with a set of interface restrained normal models (IRNM). The next step is the solution of the system eigenvalue problem. The procedure calls for the sequential solution of a number of small eigenvalue problems based on a truncation principle for IRNM. In addition, the form of these eigenvalue problems is very simple such that an escalator type of eigenvalue problem solver can be used which is extremely cost-effective and fast.

Engels, Remi C.↗

NASA NTRS1987

Fracture mechanics concepts in reliability analysis of monolithic ceramics

Basic design concepts for high-performance, monolithic ceramic structural components are addressed. The design of brittle ceramics differs from that of ductile metals because of the inability of ceramic materials to redistribute high local stresses caused by inherent flaws. Random flaw size and orientation requires that a probabilistic analysis be performed in order to determine component reliability. The current trend in probabilistic analysis is to combine linear elastic fracture mechanics concepts with the two parameter Weibull distribution function to predict component reliability under multiaxial stress states. Nondestructive evaluation supports this analytical effort by supplying data during verification testing. It can also help to determine statistical parameters which describe the material strength variation, in particular the material threshold strength (the third Weibull parameter), which in the past was often taken as zero for simplicity.

Manderscheid, Jane M.↗

NASA NTRS1985

Fabrication of prepackaged superalloy honeycomb Thermal Protection System (TPS) panels

High temperature materials were surveyed, and Inconel 617 and titanium were selected for application to a honeycomb TPS configuration designed to withstand 2000 F. The configuration was analyzed both thermally and structurally. Component and full-sized panels were fabricated and tested to obtain data for comparison with analysis. Results verified the panel design. Twenty five panels were delivered to NASA Langley Research Center for additional evaluation.

Blair, W.↗

NASA NTRS1987

Selected materials issues associated with Space Station

Compatibility of Space Station hardware with the space environment is one of the major materials development issues. The projected long life of the Space Station elements (about 30 years for structural components and 20 years for power systems), the large number of day/night thermal cycles that have to be withstood during the life of the Station, and the effects of atomic oxygen and UV irradiation on exposed surfaces demand new considerations in selection of materials. Reaction efficiencies of materials for Space Station applications derived from LEO experiments are presented together with surface recession predictions for various Space Station components. Developments in the areas of protective coatings and of laboratory facilities for evaluating the effects of atomic oxygen are discussed.

Leger, L.↗

NASA NTRS1987

Heat's on to develop high-temperature materials

An evaluation is made of the state-of-the-art and foreseeable development prospects in high temperature engineering materials applicable to advanced heat engines and other aerothermodynamically affected structures. Attention is given to monocrystal- and microcrystal-producing metal solidification processes, soft oxide and chemically stable fluoride high temperature solid lubricants, polyimide and other high temperature polymers for propulsion system applications, high strength/toughness ceramics for heat engine structural components, thermal barrier coatings, and metal-matrix composites employing refractory matrices as well as reinforcing fibers.

Gray, Hugh R.↗

NASA NTRS1987

Performance comparisons of maneuvering vehicles returning from orbit

In the present study of maneuvering reentry vehicles employing skipping and gliding flight paths, attention is given to aerodynamic heating pulses during longitudinal flight and lateral maneuvers. While skipping vehicles can achieve longer ranges than gliding ones, the deceleration loads can be an order of magnitude higher and involve heating rates 4-5 times higher, even for shallow entries, therefore requiring much heavier structural components and heavier thermal protection systems than gliders. A total lateral range of 8000 km is noted to be achievable by a gliding aerodynamic maneuver involving a 90-deg turn initiated at entry.

Tauber, Michael E.↗

NASA NTRS1987

Thermally induced stresses and deformations in angle-ply composite tubes

Cure-induced uniform temperature change effects on the stresses, axial expansion, and thermally-induced twist of four specific angle-ply tube designs are discussed with a view to the tubes' use as major space structure components. The stresses and deformations in the tubes are studied as a function of the four designs, the off-axis angle, and the single-material and hybrid reinforcing-material construction used. It is found that tube design has a minor influence on the stresses, axial stiffness, and axial thermal expansion characteristics, which are more directly a function of off-axis angle and material selection; tube design is, however, the primary influence in the definition of thermally-induced twist and torsional stiffness characteristics. None of the designs is free of thermally induced twist.

Hyer, M. W.↗

NASA NTRS1988

Computational Methods For Composite Structures

Selected methods of computation for simulation of mechanical behavior of fiber/matrix composite materials described in report. For each method, report describes significance of behavior to be simulated, procedure for simulation, and representative results. Following applications discussed: effects of progressive degradation of interply layers on responses of composite structures, dynamic responses of notched and unnotched specimens, interlaminar fracture toughness, progressive fracture, thermal distortions of sandwich composite structure, and metal-matrix composite structures for use at high temperatures. Methods demonstrate effectiveness of computational simulation as applied to complex composite structures in general and aerospace-propulsion structural components in particular.

Chamis, Christos C.↗

NASA NTRS1988

Unified constitutive models for high-temperature structural applications

Unified constitutive models are characterized by the use of a single inelastic strain rate term for treating all aspects of inelastic deformation, including plasticity, creep, and stress relaxation under monotonic or cyclic loading. The structure of this class of constitutive theory pertinent for high temperature structural applications is first outlined and discussed. The effectiveness of the unified approach for representing high temperature deformation of Ni-base alloys is then evaluated by extensive comparison of experimental data and predictions of the Bodner-Partom and the Walker models. The use of the unified approach for hot section structural component analyses is demonstrated by applying the Walker model in finite element analyses of a benchmark notch problem and a turbine blade problem.

Lindholm, U. S.↗