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At least 631 records · Page 35

Effect of Solute Elements on Boron Segregation in Boron-Containing Steels

The addition of boron to steel alloys results in an increase in both hardenability and casting defects. The casting difficulties are predicted to stem from a metatectic reaction, δ + γ → L + γ, where a fully solidified material begins to locally remelt as the temperature decreases. Another possible source of casting defects is a boride-rich phase that is predicted to remain liquid at low temperatures. To experimentally determine which reaction is the likely source of the casting defects, the predicted reactions and the effect of solute elements on those reactions are investigated. Levitation zone melting is used to control segregation in a ternary Fe–C–B alloy and a commercial 22MnB5 alloy. Carbon segregation and a peritectic reaction result in a peritectic jump during directional solidification where the first directionally solidified (DS) zone undergoes δ-bcc solidification followed by a peritectic jump to steady state planar solidification of γ-fcc in the second DS zone. The presence of other solute elements in the zone melted 22MnB5 alloy lead to a breakdown in the planar solidification front before steady state solidification could be achieved in the second DS zone. With a cellular solid/liquid interface, boron-rich intercellular liquid formed low melting iron boro-carbide particles. The controlled solidification conditions in a levitation zone melter were unable to prevent ~0.003 wt% boron from segregating to high enough levels to form boride particles. Therefore, it is likely that during commercial casting, the formation of the low melting boride phase from interdendritic segregation is a key source of the casting issues.

36 MATERIALS SCIENCE↗

Acoustic processing method for MS/MS experiments

Acoustical methods in which intense sound beams can be used to control the position of objects are considered. The position control arises from the radiation force experienced when a body is placed in a sound field. A description of the special properties of intense sound fields useful for position control is followed by a discussion of the more obvious methods of position, namely the use of multiple sound beams. A new type of acoustic position control device is reported that has advantages of simplicity and reliability and utilizes only a single sound beam. Finally a description is given of an experimental single beam levitator, and the results obtained in a number of key levitation experiments.

Whymark, R. R.↗

Sink-float ferrofluid separator applicable to full scale nonferrous scrap separation

Design and performance of a ferrofluid levitation separator for recovering nonferrous metals from shredded automobiles are reported. The scrap separator uses an electromagnet to generate a region of constant density within a pool of ferrofluid held between the magnetic poles; a saturated kerosene base ferrofluid as able to float all common industrial metals of interest. Conveyors move the scrap into the ferrofluid for separation according to density. Results of scrap mixture separation studies establish the technical feasibility of relatively pure aluminum alloy and zinc alloy fractions from shredded automobile scrap by this ferrofluid levitation process. Economic projections indicate profitable operation for shredders handling more than 300 cars per day.

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Surveyor observations of lunar horizon-glow

Each of the Surveyor 7, 6, and 5 spacecraft observed a line of light along its western lunar horizon following local sunset. It has been suggested that this horizon-glow (HG) is sunlight, which is forward-scattered by dust grains present in a tenuous cloud formed temporarily just above sharp sunlight/shadow boundaries in the terminator zone. Electrically charged grains could be levitated into the cloud by intense electrostatic fields extending across the sunlight/shadow boundaries. Detailed analysis of the HG absolute luminance, temporal decay, and morphology confirm the cloud model. The levitation mechanism must eject 10,000,000 more particles per unit time into the cloud than could micrometeorites. Electrostatic transport is probably the dominant local transport mechanism of lunar surface fines.

Rennilson, J. J.↗

Space processing of chalcogenide glass

The manner in which the weightless, containerless nature of in-space processing can be successfully utilized to improve the quality of infrared transmitting chalcogenide glasses was investigated. The following conclusions were reached: (1) Laboratory experiments have established the techniques, processes and equipment necessary for the production of high purity chalcogenide glasses. (2) Processing techniques have been successfully adopted for Ge28Sb12Se60 glass in a 1-g environment. (3) The Ge28Sb12Se60 glasses that have been processed have optical transmission around 63% (5 mm thick). (4) Laboratory experiments have established that the use of precursor materials in powdered form increases the oxygen contamination of the processed glass. This indicates that high purity precursor materials in bar or pellet form should be used. (5) Modifications were made on the MSFC acoustic levitator in an attempt to improve levitation stability during long-time experiments. Room temperature experiments on As2S3 glasses and high temperature experiments on polystyrene were conducted.

Ali, M. A.↗

Thermodynamic property determination in low gravity

Techniques for determining heat capacities and other properties of molten metals were investigated and critically evaluated. Precisely determining heat capacities calorimetrically in space poses several problems. The weight of a drop calorimeter block along with the necessity of obtaining a large number of data points tend to make traditional approaches appear infeasible. However, for many substances exhibiting sufficiently high thermal conductivities and with known emissivities, it appears possible to investigate their properties by observing the rate of cooling of a levitated sphere which is initially at a uniform temperature above the melting point. A special advantage of the levitation method is that considerable supercooling is expected, making the study of the heat capacities of molten metals both above and below their melting points possible.

Margrave, J. L.↗

Bubble dielectrophoresis

The theoretical principles related to bubble dielectrophoresis are examined, taking into account the polarization force, aspects of bubble deformation, the electrostatic bubble levitation theorem, and the equation of motion. The measurement of the dielectrophoretic force on static and dynamic bubbles represents a convenient experimental method for the study of the general problem of dielectrophoresis. The experiments reported include static-force measurements, static-levitation experiments, and dynamic-force measurements.

Jones, T. B.↗

Basic coaxial mass driver reference design

The reference design for a basic coaxial mass driver is developed to illustrate the principles and optimization procedures on the basis of numerical integration by programmable pocket calculators. The four inch caliber system uses a single-coil bucket and a single-phase propulsion track with discrete coils, separately energized by capacitors. An actual driver would use multiple-coil buckets and an oscillatory multi-phase drive system. Even the basic, table-top demonstration system should in principle be able to achieve accelerations in the 1,000 m/sq sec range. Current densities of the order of 25 ka/sq cm, continuously achievable only in superconductors, are carried by an ordinary aluminum bucket coil for a short period in order to demonstrate the calculated acceleration. Ultimately the system can be lengthened and provided with a magnetically levitated, superconducting bucket to study levitation dynamics under quasi-steady-state conditions, and to approach lunar escape velocity in an evacuated tube.

Kolm, H. H.↗

Preliminary characterization of a one-axis acoustic system

The acoustic fields and levitation forces produced along the axis of a single-axis resonance system were measured. The system consisted of a St. Clair generator and a planar reflector. The levitation force was measured for bodies of various sizes and geometries (i.e., spheres, cylinders, and discs). The force was found to be roughly proportional to the volume of the body until the characteristic body radius reaches approximately 2/k (k = wave number). The acoustic pressures along the axis were modeled using Huygens principle and a method of imaging to approximate multiple reflections. The modeled pressures were found to be in reasonable agreement with those measured with a calibrated microphone.

Oran, W. A.↗

Controlling the shape of glass microballoons

Percent yield of "perfect" glass microballoons is increased by using microlevitating furnaces. Furnace components operate at higher temperatures and with levitation gases that will not affect glass materials. Furnace speeds up remelting and reshaping, reducing number of rejects for laser fusion studies. Electronic sensing maintains constant pressure differential across CHS despite changing furnace pressure and temperature; control retains microballoon in stable levitating state.

Dunn, S. A.↗

Warm/cold cloud processes

Technical assistance continued in support of the Atmospheric Cloud Physics Laboratory is discussed. A study of factors affecting warm cloud formation showed that the time of formation during an arbitrary expansion is independent of carrier gas composition for ideal gases and independent of aerosol concentration for low concentrations of very small aerosols. Equipment and procedures for gravimetric evaluation of a precision saturator were laboratory tested. A numerical feasibility study was conducted for the stable levitation of charged solution droplets by an electric field in a one-g static diffusion chamber. The concept, operating principles, applications, limits, and sensitivity of the levitation technique are discussed.

Bowdle, D. A.↗

Experimental program on nucleation and structure in undercooled melts

Undercooling and structural refinements in droplets of molten metal levitated in an induction field and/or by dispersion in a fluid carrier were studied. Nickel base and lower melting point alloys levitated in molten carrier fluids are considered. The dispersion of molten alloy droplets in a high temperature fluid following the procedures developed by Perepezko and co-workers for lower melting point alloys; obtaining a similar dispersion by room temperature mechanical mixing of particles of the metal and solidified liquid carrier; and solidification of single relatively large droplets in a transparent fluid carrier, enabling high-speed temperature measurement of the recalescence and subsequent cooling behavior are described.

Source record↗

Containerless processing technology analysis

Research on acoustic levitation, air-jet levitation, and heat transfer from molten samples is reported. The goal was to obtain a better understanding and improving the quality of containerless processing systems. These systems are applied to the processing of materials in situations in which contact with a container must be avoided, and have potential application in both ground based and orbiting laboratories. Containerless processing is reviewed. The development of glasses from materials which normally crystallize upon cooling, are studied.

Rush, J. E.↗

The dynamical evolution of the Saturnian ring spokes

It is suggested that the radial spokes observed in rotation across Saturn's B ring are composed of fine, charged dust levitated off the surfaces of larger bodies by electrostatic forces when the latter are sporadically charged to high electrostatic potentials. The time evolution of a spoke is likened to the continuous unfolding of a fan whose vertex is at the synchronous orbit, and whose corotating edge is fixed in the radial direction. According to the present model, the angular velocity of the fan leading edge depends on the age of the spoke, and it is anticipated that the observed scatter of the measured velocities about the Kepler value is real, rather than due to measurement errors, despite their presence inside the expected error bars. It is also shown that the resettling of the grains of dust on the larger bodies in the ring plane, following their initial levitation, results in a differential transport of grains across the ring plane, establishing different multimodal size distributions of dust within the spokes at different planetocentric distances.

Hill, J. R.↗

Attitude Control by Localized Outgassing

Attitude control of levitated object achieved by using laser to vaporize selectively sublimate coating. Laser heats material that will sublime or outgas. To obtain torque reaction force vector from subliming material must not pass through center-of-mass of object. Laser provides beam suitable for controlling objects in noncontact manufacturing processes in acoustic levitation chambers.

Elleman, D. D.↗

Gas-Bearing Crucible for Shot Tower

Device protects molten drops from contamination and distortion. Gas flowing through levitator tube levitates small balls while they melt. Gas heated by filament extending through center of tube. Gas bearing crucible on tube has concave configuration to hold single relatively large ball or many recesses to hold many small balls. By time spheres reach foam, they are cooled sufficiently by radiation to retain their shape.

Youngberg, C. L.↗

Containerless high temperature property measurements by atomic fluorescence

The use of laser induced fluorescence (LIF) techniques for containerless study of high temperature processes and material properties is studied. Gas jet and electromagnetic levitation and electromagnetic and laser heating techniques are used with LIF in Earth-based containerless high temperature experiments. The work to date includes development of an apparatus and its use in studies of chemical reactions on Al2O3, molybdenum, and tungsten specimens, novel methods for noncontact specimen temperature measurement, and levitation jet properties. Brief summaries of these studies are given. The apparatus is described and detailed results for the current reporting period are presented.

Source record↗

Acoustic suspension system

An acoustic levitation system is described, with single acoustic source and a small reflector to stably levitate a small object while the object is processed as by coating or heating it. The system includes a concave acoustic source which has locations on opposite sides of its axis that vibrate towards and away from a focal point to generate a converging acoustic field. A small reflector is located near the focal point, and preferably slightly beyond it, to create an intense acoustic field that stably supports a small object near the reflector. The reflector is located about one-half wavelength from the focal point and is concavely curved to a radius of curvature (L) of about one-half the wavelength, to stably support an object one-quarter wavelength (N) from the reflector.

Lee, M. C.↗