Results for “HARDWARE” — Page 35

NASA NTRS2020

NASA Fastener Procurement, Receiving Inspection, and Storage Practices for NASA Mission Hardware

This document establishes minimum requirements for supply chain risk management, procurement, receiving inspection, testing, traceability management, and storage practices for fasteners used in NASA mission hardware. This document does not contain fastener requirements pertaining to design or design analysis; design and design analysis requirements are contained in NASA-STD-5020, Requirements for Threaded Fastening Systems in Spaceflight Hardware.

Safety and Mission Assurance↗

NASA NTRSDate not supplied

Alternating Between Software Models and Real Hardware in the System Integration Lab for theIncremental Development of the Space Launch System Program Avionics

The MSFC System Integration Lab (SIL) supports avionics development of NASA’s Space Launch System—a new U.S. heavy-lift launch vehicle for NASA’s next generation of human space exploration beyond low-Earth orbit. The SIL facility allows for the incremental development of system components by either hosting real hardware in the loop and/or software models of those components. Through this functionality test teams are able to evaluate overall system performance as components are designed, built and modified. Early hardware/software integration and testing reduces risks and saves overall cost and schedule throughout a program/project life cycle. By performing early hardware/software integration, potential architecture and interface-related problems can be identified, and thus reduce associated risk as early in the design cycle as possible when problems are the least expensive to resolve while also improving the design and requirements. This presentation will illustrate the power of employing a hardware in the loop simulation system for the development of novel spacecraft avionics.

Space Launch System↗

NASA NTRS2002

Diffraction hardware testbed and model validation

Optical systems, which operate over a wide range of Fresnel numbers, are often times performance-limited by diffraction effects. In order to characterize such effects at the 40-100 picometer level, a diffraction testbed has been built which has the capability of measuring diffraction effects at this level. Concurrently, mathematical diffraction modeling tools have been developed that propagate an input wavefront through an optical train, while retaining amplitude and phase information at a grid resolution sufficient for yielding picometer-resolution diffraction test data. This paper contains a description of this diffraction hardware testbed, the diffraction modeling approach, and a comparison of the modeled and hardware test results, which then serves as validation of the diffraction modeling methodology.

optical↗

NASA NTRSDate not supplied

Use of Mechanical Heat Switch to Speed up TVAC Transitions on Flight Hardware Below 200K

Spaceflight hardware that operates at temperatures well below room temperature usually require being well isolated from their warmer environment in order to manage thermal parasitics adequately. This is especially true for spaceflight systems that rely on passive cooling such as a radiator. During ground testing, this design configuration can be problematic for TVAC cycling between operational temperature extremes, since the hardware temperatures may move extremely slowly and lengthen the duration of an already expensive and heavily staffed system-level TVAC campaign. One of the challenges of using an external means of speeding up temperature transitions is that a TVAC campaign usually also requires the simulation of flight-like environments to validate the design, and introducing a test feature to speed up transitions can disrupt the system such that flight-like environments are not achievable. Such an approach was used for the L’Ralph instrument level TVAC test. L’Ralph is a passively cooled instrument on the Lucy mission with planned flyby’s of the Trojan asteroids around 5.5 AU. The optics and visible detector are cooled below 190K, and the IR detector is cooled below 110K. During instrument TVAC qualification testing, a mechanical motor-controlled heat switch uses clamping pressure via a vise-grip mechanism to achieve faster temperature transitions by increasing the conduction to a cold sink. The heat switch system then disengages and employs zero-Q controls to achieve flight-like thermal environments for thermal balance plateaus. Results from stand-alone testing of the heat switch are discussed, including correlated on/off ratios and the expected conductance across its operational temperature range. Test data from an instrument level TVAC that successfully utilized the heat switch are also shown.

Daniel G Bae↗

NASA NTRSDate not supplied

NASA’s Space Launch System Successfully Launches Artemis I Mission and Hardware Progress Continues for Next Artemis Missions

NASA’s Artemis I mission will be the first flight of the agency’s Space Launch System (SLS) rocket. It will launch an uncrewed Orion spacecraft to the Moon, where it will enter a highly elliptical retrograde orbit. In 2022, final tests, checkouts, and preparations were on schedule to be completed, including the vital wet dress rehearsal (WDR) at Kennedy Space Center’s (KSC) Launch Complex 39B. Following successful completion of WDR, which is expected in summer 2022, the Artemis I launch vehicle will be returned to the Vehicle Assembly Building (VAB) at KSC where it will be prepared for launch. Important data were collected during launch and will be shared as applicable. While the Artemis I hardware and mission took center stage in 2022, significant progress was made on hardware and software for future Artemis missions, including for the first crewed launch and the following SLS Block 1B and Block 2 variants of the rocket.

John Honeycutt↗

NASA NTRSDate not supplied

Development of Hierarchical Control for a Lunar Habitat DC Microgrid Model Using Power Hardware-in-the-Loop

As interest in space exploration grows, developing a lunar habitat has become a key component of extending missions into deep space. To guarantee reliable power management of a habitat’s DC microgrid, control schemes are needed that can manage the different assets (batteries, photovoltaics, loads) effectively. Proposed hierarchical control schemes are further developed into hardware solutions using Opal-RT’s real-time simulation software and Power Hardware-in-the-Loop platform. Experimental results of a simulated DC microgrid and physical DC/DC components can allow better realization and performance of applications such as battery discharge control.

PHIL↗

NASA NTRSDate not supplied

Hardware Demonstration and Improvements of the Stellar Positioning System

As the number of Lunar and Martian surface-exploration missions increases, precise surface navigation is becoming critical. Of most interest is navigation techniques that can generate an absolute state without reliance on Earth-based tracking. One such navigation technique is the Stellar Positioning System. Based on the practice of celestial navigation, this approach combines measurements of the body, star field orientation, and time, to calculate an absolute position on the surface of any planetary body with a known gravity field and known orientation in celestial space. A hardware prototype consisting of an inertial measurement unit, star tracker, and accurate time keeping was developed to demonstrate this concept. The stellar positioning system model was refined to fit this hardware, and was demonstrated by conducting live-sky tests in multiple locations around Marshall Space Flight Center in Huntsville, AL. This effort discusses the preliminary testing results, improvements of the stellar positioning system, feasibility for surface exploration missions, and planned further refinements that will improve the performance.

Joel Amert↗

NASA NTRSDate not supplied

Artemis Internal Science Team Update: Hardware and Integrated Testing

The Artemis program will reestablish human presence on the Moon and lead to a new era of scientific discovery and exploration. Led by the National Aeronautics and Space Administration (NASA), the Artemis program is a collaboration of space agencies and companies from around the world. In support of the Artemis program a cross disciplinary effort integrating science, engineering, operations, and human factors is currently being developed to identify methods, facilities, and field locations to test hardware, train astronauts, and evaluate concepts of operations. NASA’s Science Mission Directorate (SMD) and Exploration Systems Development Mission Directorate (ESDMD) established a comprehensive Science Team structure to support the Artemis program. This structure includes 1) an Artemis Internal Science Team (AIST), 2) a Geology Team (GT) with additional Participating Scientists (PS) roles, and 3) Payload Teams (PT) for the inclusion of scientific instruments. The GT, PS and PT will be competitively selected for each mission as part of NASA’s Research Opportunities in Space and Earth Sciences (ROSES) solicitations. The AIST provides multi-mission continuity and has been working closely with Artemis program elements to best integrate science into all aspects of planning and development. This abstract serves to provide an AIST update on science relevant hardware developments and integrated testing efforts that occurred in 2022.

Trevor George Graff↗

NASA NTRSDate not supplied

Hardware-Efficient Quantum Optimization Layered Algorithms and Experiments

Quantum optimization algorithms, such as QAOA, that implement parametrized stochastic optimization solvers attempt to identify low-energy solutions of Ising systems by exploiting available quantum effects in noisy-intermediate scale machines. Engineering a well-performing parametrized quantum optimization circuit is indeed an exercise in balancing the trade-off between expressivity and implementation complexity. We show that, for MaxCut QAOA circuits defined on native hardware topology (Rigetti’s Aspen Quantum Processors), error-mitigation techniques recover simulated features of the noiseless theory. Moreover, we explore a design space for QAOA-like ansatze that perform well in theory as well as in hardware for fully-connected problems. We also discuss how efficient coherence and entanglement detection methods that could be coupled with quantum optimization experiments require only linear overhead in benchmarking time.

quantum computing↗

NASA NTRS2022

Understanding Sampling Hardware Cleanliness from Perseverance Lessons Learned, and Forward Approach to Biosignature Missions

The search for biosignatures on other solar system bodies drives the scientific objectives of many ongoing and proposed exploration missions, including the Europa Lander mission concept.[1] The detection of trace and unfamiliar biosignatures in extreme environments necessitates state-of-the-art scientific instrumentation with extraordinary sensitivity – and often, extraordinary susceptibility to terrestrial and spacecraft self-induced contamination vectors.[2] While instruments can be carefully designed to operate remotely at high performance, in situ scientific measurements can only analyze the samples they’re given: samples or sample handling hardware that have been inadvertently tainted by outgassed organic molecules, thruster plume effluents, or other common sources of spacecraft contamination may yield ambiguous or false results. Maintaining and verifying the purity of collected samples and the cleanliness of sample handling hardware throughout the lifecycle of biosignature detection missions like Europa Lander is a primary responsibility of the Contamination Control group at JPL.

Alred, John↗

NASA NTRSDate not supplied

Electrified Aircraft Propulsion Controls Hardware Testing

Electrified Aircraft Propulsion (EAP) systems hold potential for the reduction of aircraft fuel burn and emissions. To realize this potential for single-aisle aircraft, control technology challenges associated with EAP designs are increasing the demand for Hardware-In-the-Loop (HIL) studies that address the tightly coupled electrical powertrain and turbofan propulsion systems. Reconfigurable HIL testbeds enable the study of integrated supervisory control and control approaches that augment engine shaft torques to improve performance. This paper presents an overview of conceptual EAP controls architecture testing in two HIL testbeds. The NASA Electric Aircraft Testbed provides the ability for megawatt class electric powertrain testing for technology maturation. A 100 kilowatt testbed, the Hybrid Propulsion Emulation Rig, allows for rapid controls technology trade studies. In both testbeds, controls testing is performed by implementing the electrical power system in hardware while turbomachinery is emulated via electric machines that are commanded by a real-time model and controls. A novel scaling algorithm is applied to emulate the inertial loads of the turbomachinery that causes the electric machines to respond in a fashion similar to that of the full-scale propulsion system they represent. Results demonstrate desired control performance at both testbed scales for the conceptual EAP architecture.

Electrified Aircraft Propulsion↗

NASA NTRSDate not supplied

Electrified Aircraft Propulsion Controls Hardware Testing

Electrified Aircraft Propulsion (EAP) systems hold potential for the reduction of aircraft fuel burn and emissions. To realize this potential for single-aisle aircraft, control technology challenges associated with EAP designs are increasing the demand for Hardware-In-the-Loop (HIL) studies that address the tightly coupled electrical powertrain and turbofan propulsion systems. Reconfigurable HIL testbeds enable the study of integrated supervisory control and control approaches that augment engine shaft torques to improve performance. This paper presents an overview of conceptual EAP controls architecture testing in two HIL testbeds. The NASA Electric Aircraft Testbed provides the ability for megawatt class electric powertrain testing for technology maturation. A 100 kilowatt testbed, the Hybrid Propulsion Emulation Rig, allows for rapid controls technology trade studies. In both testbeds, controls testing is performed by implementing the electrical power system in hardware while turbomachinery is emulated via electric machines that are commanded by a real-time model and controls. A novel scaling algorithm is applied to emulate the inertial loads of the turbomachinery that causes the electric machines to respond in a fashion similar to that of the full-scale propulsion system they represent. Results demonstrate desired control performance at both testbed scales for the conceptual EAP architecture.

Electrified Aircraft Propulsion↗

NASA NTRSDate not supplied

Development of an Adaptive Droop Control Method for Interconnected Lunar DC Microgrids Using Power Hardware-in-the-Loop

NASA’s Artemis Program outlines the need for a habitat capable of sustaining human life as well as mining and producing raw materials on the lunar surface. This mission is viewed as a means towards deeper space exploration, with plans for reaching Mars and beyond. Human presence on the moon is not possible without the ability to generate and distribute energy, namely electricity, through a network of energy sources, loads, and power converters called a microgrid. Multiple microgrids can be deployed on the moon based on location and need. Separate microgrids will require interconnection to increase resiliency and reliability given the mission’s high criticality. A method for adaptive control over power converters connecting two dc microgrids is proposed. A simulation is modeled after the lunar power system with two approaches to power converter droop control, allowing for a more flexible and adaptive microgrid architecture. Further experiments are conducted using the control methods in a power hardware-in-the-loop test environment to study the performance of hardware converter control used in this application.

dc microgrid↗

NASA NTRSDate not supplied

Design and Hardware Progress on a Magnetically-Geared Actuator for Extremely Cold Lunar Environments

Introduction: Under the Motors for Dusty and Extremely Cold Environments (MDECE) Project, NASA Glenn Research Center is developing a magnetically-geared actuator for extremely cold space environments to avoid the wiring and significant efficiency penalty associated with heating grease-lubricated actuators as well as the stringent life and loading constraints imposed by dry film lubricated mechanical gears. The heating penalty can be equivalent to up to a 90% efficiency reduction in permanently shadowed regions on the Moon. This poster or presentation will summarize the progress made over the past 6-12 months on designing the fully-functional actuator and building a proof-of-concept actuator and testing it in an ambient environment. Design Progress: A critical design review was successfully completed at the end of June 2023. This presentation will touch on the key highlights from that review in the areas of electro-magnetic design and optimization, bearing optimization, thermal analysis, structural analysis, and mechanical design and manufacturing. The predicted technical performance measures of the actuator will be mentioned. The team is currently finishing some actions from the review and finalizing the drawing package in preparation for hardware procurement. Hardware Progress: Despite some significant delays in receiving fabricated parts and magnetic subassemblies, progress was made in manufacturing and assembling a proof-of-concept version of both the actuator’s magnetically-geared motor (Fig. 1) and the actuator’s cycloidal-type output magnetic gear stage (Fig. 2) [3]. The presentation will mention key lessons learned to date from the fabrication, assembly, and testing of the proof of concept.

Lunar surface↗

NASA NTRSDate not supplied

Quantum Hardware-Enabled Molecular Dynamics via Transfer Learning

The ability to perform ab initio molecular dynamics simulations using potential energy surfaces provided by quantum computers would open the door to virtually exact dynamics for a variety of chemical and biochemical systems, with impacts on catalysis and biophysics. Nonetheless, performing molecular dynamics on surfaces produced by quantum hardware has been hampered by the noisy energies typically produced by quantum computers and challenges associated with computing gradients and scaling to large systems interest. A recent set of advances in machine learning, known as transfer learning, provides a new path forward for molecular dynamics simulations on quantum hardware. Transfer learning offers a workaround, where one first trains models on larger, less accurate classical datasets and then refines them on smaller, more accurate quantum datasets. We explore this approach by training machine learning models to predict a molecule's potential energy based on its geometric structure using Behler-Parrinello neural networks. When successfully trained, the model enables energy gradient predictions necessary for dynamic simulations. To reduce the quantum resources needed, the model is initially trained with data derived from classical density functional theory and subsequently refined with a smaller dataset obtained from a variational quantum eigensolver optimization of the unitary coupled cluster ansatz. We show that this approach significantly reduces the size of the needed quantum training dataset while capturing the high accuracies needed within quantum chemistry simulations. The success of this two-step training method opens more opportunities to apply machine learning models on quantum data, a significant stride towards efficient quantum-classical hybrid computational models.

quantum computing↗

NASA NTRS2024

Population Accommodation for NASA Spacesuit and Hardware

The goal of this work is to review the population accommodation principles and methodologies NASA Johnson Space Center has developed for the spacesuit, vehicle hardware, and habitats. NASA has defined the target population characteristics in the Human-System Integration Requirements based on the US Army Anthropometric Survey (ANSUR) database. However, the data was screened to select the cases of 30-50 year old subjects, given the historical characteristics of the crew. Further, accommodation ranges were defined for critical body measurements, as NASA aims to accommodate 1st percentile female to 99th percentile male of the crew-like population. The historical truncation thresholds of 5-95th percentiles were not used. This ensured that the accommodation range was not limited and accounted for the current astronaut population. A simulation study also showed that less than 68% of the population may have remained after multiple measurement truncations due to the anthropometry covariance patterns if the narrower range was retained. The ranges were also adjusted for long-term trends of body shape changes as predicted by the US National Health and Nutrition Examination Survey. Overall, the requirements were deemed critical to ensure the fit and accommodation of the new suit and space hardware. The requirements have specifically defined boundary cases for verifications and validations, of which the details have proven useful as standards across the different space programs. The specific use and benefits will be further discussed through case studies at the presentation.

Han Kim↗

NASA NTRSDate not supplied

Developmental Hardware Testing Results and Forward Plans for the Spacecraft Water Impurity Monitor (SWIM) Organic Water Module (OWM)

We present testing results for developmental hardware of the Spacecraft Water Impurity Monitor (SWIM) Organic Water Module (OWM). SWIM-OWM will monitor spacecraft potable water and system water for trace organic contaminants. The system will detect and identify the specific organic chemical that makes up a given total organic carbon reading. We have built a first development unit (1DU) for SWIM-OWM, which directly injects aqueous water samples and detects chemicals with both a thermal conductivity detector and mass spectrometer sensor. The gas chromatography mass spectrometer (GCMS) system that comprises SWIM-OWM draws on the success of ISS-proven mass spectrometer hardware, and the demonstration of GCMS detection of trace organic contaminants in ISS cabin air. SWIM-OWM benefits from the excellent sensitivity and specificity afforded by GCMS. We have demonstrated detection of a set of chemicals relevant to both crew health and performance as well as system monitoring; these target chemicals range from light, volatile organics such as acetone and ethanol, to heavier, very non-volatile compounds such as dimethyl sulfone and o-phthalaldehyde. Direct aqueous injection was chosen for the general applicability of the technique to clean water sampling and to preclude sample pre-processing, which facilitates an on-line implementation of the SWIM-OWM when deployed in a spacecraft or habitation module. A specific advantage of direct aqueous injection when coupled with appropriate methods is that both the light, volatile organics and heavier non-volatiles can be detected from a single injection, in a single chromatogram. Results from 1DU testing will be discussed, and forward plans will be outlined for continued maturation of SWIM-OWM with the goal of implementing a technology demonstration for the purposes of maturing the engineering design and operations in an environment relevant to NASA’s future goals of exploring and setting up habitation on the Moon and Mars.

Water Monitoring↗

NASA NTRSDate not supplied

Developmental Hardware Testing Results and Forward Plans for Spacecraft Water Impurity Monitor (SWIM) Organic Water Module (OWM)

We present testing results for developmental hardware of the Spacecraft Water Impurity Monitor (SWIM) Organic Water Module (OWM). SWIM-OWM will monitor spacecraft potable water and system water for trace organic contaminants. The system will detect and identify the specific organic chemical that makes up a given total organic carbon reading. We have built a first development unit (1DU) for SWIM-OWM, which directly injects aqueous water samples and detects chemicals with both a thermal conductivity detector and mass spectrometer sensor. The gas chromatography mass spectrometer (GCMS) system that comprises SWIM-OWM draws on the success of ISS-proven mass spectrometer hardware, and the demonstration of GCMS detection of trace organic contaminants in ISS cabin air. SWIM-OWM benefits from the excellent sensitivity and specificity afforded by GCMS. We have demonstrated detection of a set of chemicals relevant to both crew health and performance as well as system monitoring; these target chemicals range from light, volatile organics such as acetone and ethanol, to heavier, very non-volatile compounds such as dimethyl sulfone and o-phthalaldehyde. Direct aqueous injection was chosen for the general applicability of the technique to clean water sampling and to preclude sample pre-processing, which facilitates an on-line implementation of the SWIM-OWM when deployed in a spacecraft or habitation module. A specific advantage of direct aqueous injection when coupled with appropriate methods is that both the light, volatile organics and heavier non-volatiles can be detected from a single injection, in a single chromatogram. Results from 1DU testing will be discussed, and forward plans will be outlined for continued maturation of SWIM-OWM with the goal of implementing a technology demonstration for the purposes of maturing the engineering design and operations in an environment relevant to NASA’s future goals of exploring and setting up habitation on the Moon and Mars.

Water Monitoring↗