Importance of surface films
Effect of surface roughness and films on thermal radiation
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Effect of surface roughness and films on thermal radiation
Effect of particle size distribution and surface roughness on shear bond strengths of alumina coatings
Off-specular peaks in directional distribution of reflected thermal radiation as function of angle of incidence, surface roughness and wavelength
The three most successful models for describing scattering from random rough surfaces are the Kirchhoff approximation (KA), the small-perturbation method (SPM), and the two-scale-roughness (or composite roughness) surface-scattering (TSR) models. In this paper it is shown how these three models can be derived rigorously from one perturbation expansion based on the extinction theorem for scalar waves scattering from perfectly rigid surface. It is also shown how corrections to the KA proportional to the surface curvature and higher-order derivatives may be obtained. Using these results, the scattering cross section is derived for various surface models.
The optical inspection of surface roughness research has proceeded along two different lines. First, research into a quantitative understanding of light scattering from metal surfaces and into the appropriate models to describe the surfaces themselves. Second, the development of a practical instrument for the measurement of rms roughness of high performance wind tunnel models with smooth finishes. The research is summarized, with emphasis on the second avenue of research.
In this paper, we explore the use of NASA scatterometer (NSCAT) data, European remote sensing (ERS) advanced microwave instrument (AMI) scatterometer mode data, and special sensor microwave/imager (SSM/I) data to study surface roughness effects in Antarctica. All three sensors provide strong evidence of azimuth modulation, which is correlated with the surface slope environment and results in a katabatic wind flow regime.
Viscous flow over discrete or distributed surface roughness has great implications for hypersonic flight due to aerothermodynamic considerations related to laminar-turbulent transition. Current prediction capability is greatly hampered by the limited knowledge base for such flows. To help fill that gap, numerical computations are used to investigate the intricate flow physics involved. An unstructured mesh, compressible Navier-Stokes code based on the space-time conservation element, solution element (CESE) method is used to perform time-accurate Navier-Stokes calculations for two roughness shapes investigated in wind tunnel experiments at NASA Langley Research Center. It was found through 2D parametric study that at subcritical Reynolds numbers of the boundary layers, absolute instability resulting in vortex shedding downstream, is likely to weaken at supersonic free-stream conditions. On the other hand, convective instability may be the dominant mechanism for supersonic boundary layers. Three-dimensional calculations for a rectangular or cylindrical roughness element at post-shock Mach numbers of 4.1 and 6.5 also confirm that no self-sustained vortex generation is present.
Viscous flow over discrete or distributed surface roughness has great implications for hypersonic flight due to aerothermodynamic considerations related to laminar-turbulent transition. Current prediction capability is greatly hampered by the limited knowledge base for such flows. To help fill that gap, numerical computations are used to investigate the intricate flow physics involved. An unstructured mesh, compressible Navier-Stokes code based on the space-time conservation element, solution element (CESE) method is used to perform time-accurate Navier-Stokes calculations for two roughness shapes investigated in wind tunnel experiments at NASA Langley Research Center. It was found through 2D parametric study that at subcritical Reynolds numbers, spontaneous absolute instability accompanying by sustained vortex shedding downstream of the roughness is likely to take place at subsonic free-stream conditions. On the other hand, convective instability may be the dominant mechanism for supersonic boundary layers. Three-dimensional calculations for both a rectangular and a cylindrical roughness element at post-shock Mach numbers of 4.1 and 6.5 also confirm that no self-sustained vortex generation from the top face of the roughness is observed, despite the presence of flow unsteadiness for the smaller post-shock Mach number case.
The effect of the lubrication regime on gear performance has been recognized, qualitatively, for decades. Often the lubrication regime is characterized by the specific film thickness defined as the ratio of lubricant film thickness to the composite surface roughness. It can be difficult to combine results of studies to create a cohesive and comprehensive dataset. In this work gear surface fatigue lives for a wide range of specific film values were studied using tests done with common rigs, speeds, lubricant temperatures, and test procedures. This study includes previously reported data, results of an additional 50 tests, and detailed information from lab notes and tested gears. The dataset comprised 258 tests covering specific film values [0.47 to 5.2]. The experimentally determined surface fatigue lives, quantified as 10-percent life estimates, ranged from 8.7 to 86.8 million cycles. The trend is one of increasing life for increasing specific film. The trend is nonlinear. The observed trends were found to be in good agreement with data and recommended practice for gears and bearings. The results obtained will perhaps allow for the specific film parameter to be used with more confidence and precision to assess gear surface fatigue for purpose of design, rating, and technology development.
The effect of the lubrication regime on gear performance has been recognized, qualitatively, for decades. Often the lubrication regime is characterized by the specific film thickness defined as the ratio of lubricant film thickness to the composite surface roughness. It can be difficult to combine results of studies to create a cohesive and comprehensive dataset. In this work gear surface fatigue lives for a wide range of specific film values were studied using tests done with common rigs, speeds, lubricant temperatures, and test procedures. This study includes previously reported data, results of an additional 50 tests, and detailed information from lab notes and tested gears. The dataset comprised 258 tests covering specific film values (0.47 to 5.2). The experimentally determined surface fatigue lives, quantified as 10-percent life estimates, ranged from 8.7 to 86.8 million cycles. The trend is one of increasing life for increasing specific film. The trend is nonlinear. The observed trends were found to be in good agreement with data and recommended practice for gears and bearings. The results obtained will perhaps allow for the specific film parameter to be used with more confidence and precision to assess gear surface fatigue for purpose of design, rating, and technology development.
Off-specular peaks in directional distribution of reflected thermal radiation as function of angle of incidence, surface roughness and wavelength
The interaction mechanisms responsible for the microwave backscattering and emission behavior of snow were investigated, and models were developed relating the backscattering coefficient (sigma) and apparent temperature (T) to the physical parameters of the snowpack. The microwave responses to snow wetness, snow water equivalent, snow surface roughness, and to diurnal variations were investigated. Snow wetness was shown to have an increasing effect with increasing frequency and angle of incidence for both active and passive cases. Increasing snow wetness was observed to decrease the magnitude sigma and increase T. Snow water equivalent was also observed to exhibit a significant influence sigma and T. Snow surface configuration (roughness) was observed to be significant only for wet snow surface conditions. Diurnal variations were as large as 15 dB for sigma at 35 GHz and 120 K for T at 37 GHz. Simple models for sigma and T of a snowpack scene were developed in terms of the most significant ground-truth parameters. The coefficients for these models were then evaluated; the fits to the sigma and T measurements were generally good. Finally, areas of needed additional observations were outlined and experiments were specified to further the understanding of the microwave-snowpack interaction mechanisms.
Models are developed for the apparent temperature and backscattering coefficient of vegetated terrain to illustrate the effects of vegetation on the sensitivity of these parameters to variations of soil moisture. Three types of terrain are simulated for both the passive and the active case: a uniform canopy over a smooth surface, plant rows on a smooth surface, and plant rows on a rough surface. In each case the canopy is defined by its overall dimensions and by its electric permittivity, which is determined from Weiner model for dielectric mixture. Emission and scattering from both the soil and the canopy are considered, but atmospheric effects are neglected. Calculated data indicate that the sensitivity of the apparent temperature and backscattering coefficient to variations of soil moisture, decreases as the amount of vegetation increases. It is shown that the same effect results from increasing signal frequency or angle of incidence.
Carbon fiber/epoxy resin composites are considered. The nature of the fiber structure and the interaction that occurs at the interface between fiber and matrix are emphasized. Composite toughness can be improved by increased axial tensile and compressive strengths in the fibers. The structure of carbon fibers indicates that the fiber itself can fail transversely, and different transverse microstructures could provide better transverse strengths. The higher surface roughness of lower modulus and surface-treated carbon fibers provides better mechanical interlocking between the fiber and matrix. The chemical nature of the fiber surface was determined, and adsorption of species on this surface can be used to promote wetting and adhesion. Finally, the magnitude of the interfacial bond strength should be controlled such that a range of composites can be made with properties varying from relatively brittle and high interlaminar shear strength to tougher but lower interlaminar shear strength.
It is thought that the presently available numerical codes could be used for analysis of the laminar-turbulent transition process in boundary layers above rough walls with roughness simulated by proper distribution of surface suction. It is shown that the equivalence between both types of flows, i.e., the flow with surface roughness and the flow with distributed suction, might not exist.
The conventional calculation of heat fluxes from a vegetated surface involving the coefficient of turbulent heat transfer which increases logarithmically with surface roughness, is inappropriate such highly structured surfaces as desert scrub or open forest. An approach is developed here for computing sensible heat flux from sparsely vegetated surfaces, where the absorption of insolation and the transfer of absorbed heat to the atmosphere are calculated separately for the plants and for the soil. This approach is applied to a desert-scrub surface in the northern Sinai, for which the turbulent transfer coefficient of sensible heat flux from the plants is much larger than that from the soil below, as shown by an analysis of plant, soil, and air temperatures. The plant density is expressed as the sum of products (plant-height) x (plant-diameter) of plants per unit horizontal surface area. The solar heat absorbed by the plants is assumed to be transferred immediately to the airflow. The effective turbulent transfer coefficient k(g-eff) for sensible heat from the desert-scrub/soil surface computed under this assumption increases sharply with increasing solar zenith angle, as the plants absorb a greater fraction of the incoming irradiation. The surface absorptivity (the coalbedo) also increases sharply with increasing solar zenith angle, and thus the sensible heat flux from such complex surfaces is a much broader function of time of day than when computed under constant k(g-eff) and constant albedo assumptions.
Work at the National Bureau of Standards to develop an on-line optical measurement device and attendant algorithms for automated optical scattering measurements of machined metal surfaces are described. The surfaces could be milled, ground or lapped, and the system is intended to categorize the resulting surface characteristics. The optical device consists of a He-Ne laser which is shone on a surface. The scattered light is captured by a semicircular array of 87 detector elements rotated over the scanned area. The light signals are processed through a digital voltmeter and then an A/D converter. The signals are then stored for later comparisons with optical scattering data obtained by optical instruments used with stylus instruments for characterizing surface topographies. A theoretical model has been defined which relates light scattering and the characteristics of the surface roughness. Initial experimental results with a sinusoidal surface have indicated that although the system can follow the trend of the roughness, the roughness amplitude is as yet uncertainly defined and the computations require excessive time.
The Aquarius/SAC-D mission will employ three L-band (1.41 GHz) radiometers dedicated to remote sensing of Sea Surface Salinity. The mission will be in a dawn/dusk sun-synchronous orbit with the beam oriented toward the night time side of the orbit in order to limit interference from the Sun. The effect of surface roughness on solar radiation reflected from the surface will be examined. It will be shown that including the small scale roughness (waves) can have a major impact. Also, it will be shown that when the small scale waves are included it is possible to have significant radiation reflected into the main beam during seasonal extremes when a portion of the main beam is on the illuminated side of day-night terminator.