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At least 613 records · Page 34

The superfluid helium on-orbit transfer (SHOOT) flight experiment

The SHOOT flight demonstration is being undertaken to verify component and system level technology necessary to resupply large superfluid helium dewars in space. The baseline configuration uses two identical 210 liter dewars connected by a transfer line which contains a quick disconnect coupling. The helium will be transferred back and forth between the dewars under various conditions of flow rate, parasitic heat load, and temperature. An astronaut Extra-vehicular Activity (EVA) is also planned to manually demate and mate the coupling. A number of components necessary for the flight are being developed. These components are described here.

Dipirro, Michael J.↗

Self-Aligning Robotic End Effector And Receptacle

Industrial-robot hand (end effector) and mating receptacle include congruent male and female conical and V-shaped surfaces for positive alignment. Surfaces of end effector and receptacle keyed to each other for automatic alignment. Lifting pins inserted in receptacle to lock end effector and receptacle together. Tool turns mounting screw, and end effector lifts object.

Vansant, Glen J.↗

Cable applications in robot compliant devices

Robotic systems need compliance to connect the robot to the work object. The cable system illustrated offers compliance for mating but can be changed in space to become quite stiff. Thus the same system can do both tasks, even in environments where the work object or robot are moving at different frequencies and different amplitudes. The adjustment can be made in all six degrees of freedom, translated in or rotated in any plane and still make a good contact and control.

Kerley, James J.↗

GAS-611 firefly in zero gravity

The Get Away Special 611 (GAS-611) project will carry a small, self-contained biological experiment into a microgravity environment for a period of 120 hours. The payload will be a colony of Lampyridae (fireflies). The ability of this beetle to produce light with an efficiency of 98 pct will be evaluated in the micro-G environment. The chemical process that occurs could be assisted by the earth's gravitational pull and the very complex tracheae system found within this species of beetle. The effects of microgravity on mating and beetle larvae will also be studied.

Williams, Tony↗

Development of tailorable advanced blanket insulation for advanced space transportation systems

Two items of Tailorable Advanced Blanket Insulation (TABI) for Advanced Space Transportation Systems were produced. The first consisted of flat panels made from integrally woven, 3-D fluted core having parallel fabric faces and connecting ribs of Nicalon silicon carbide yarns. The triangular cross section of the flutes were filled with mandrels of processed Q-Fiber Felt. Forty panels were prepared with only minimal problems, mostly resulting from the unavailability of insulation with the proper density. Rigidizing the fluted fabric prior to inserting the insulation reduced the production time. The procedures for producing the fabric, insulation mandrels, and TABI panels are described. The second item was an effort to determine the feasibility of producing contoured TABI shapes from gores cut from flat, insulated fluted core panels. Two gores of integrally woven fluted core and single ply fabric (ICAS) were insulated and joined into a large spherical shape employing a tadpole insulator at the mating edges. The fluted core segment of each ICAS consisted of an Astroquartz face fabric and Nicalon face and rib fabrics, while the single ply fabric segment was Nicalon. Further development will be required. The success of fabricating this assembly indicates that this concept may be feasible for certain types of space insulation requirements. The procedures developed for weaving the ICAS, joining the gores, and coating certain areas of the fabrics are presented.

Calamito, Dominic P.↗

Space station architecture, module, berthing hub, shell assembly, berthing mechanism and utility connection channel

A Space Station includes a plurality of modules, and berthing hubs, joined by interconnections which are sideways connectable. The modules and hubs are fastened together in a trianglar configuration in three dimensions. The interconnections include a pair of opposed, axially aligned, flanged ports, and a clamp latch formed from a plurality of sections hinged along their length and extending circumferentially around the flanged ports. A utilities connection channel extends between ports. The channel has a shell with utilities connectors movable between an extended position to mating connectors in the modules and a withdrawn position. Assembly sequence and common module shell structure is detailed.

Marc M Cohen↗

COLD-SAT: An orbital cryogenic hydrogen technology experiment

The COLD-SAT spacecraft will perform subcritical liquid hydrogen storage and transfer experiments under low-gravity conditions to provide engineering data for future space transportation missions. Consisting of an experiment module mated to a spacecraft bus, COLD-SAT will be placed in an initial 460 km circular orbit by an Atlas I commercial launch vehicle. After deployment, the three-axis-controlled spacecraft bus will provide electric power, experiment control and data management, communications, and attitude control along with propulsive acceleration levels ranging from 10(-6) to 10(-4)g. These accelerations are an important aspect of some of the experiments, as it is desired to know the effects that low gravity levels might have on the heat and mass transfer processes involved. The experiment module will contain the three liquid hydrogen tanks, valves, pressurization equipment, and instrumentation. At launch all the hydrogen will be in the largest tank, which has helium-purged MLI and is loaded and topped off by the hydrogen tanking system used for the Centaur upper stage of the Atlas. The two smaller tanks will be utilized in orbit for performing some of the experiments. The experiments are grouped into two classes on the basis of their priority, and include six regarded as enabling technology and nine regarded as enhancing technology.

Schuster, J. R.↗

Identification and verification of termination conditions in fine motion in presence of sensor errors and geometric uncertainties

Results are reported from a search for reasonable constraints under which an automatic uncertainty-handling strategy (for robot part-mating tasks) is guaranteed to succeed. The concept of contact formations is introduced to describe contacts among parts in a system, aiming at reducing the dimensionality of assembly verification. Also described is a technique for identifying contact formations in spite of errors in sensing and geometric uncertainties. It is impossible to verify termination conditions in general. Design constraints for which verification can be guaranteed are formulated and shown to be reasonable in the sense that they do not impose unrealistic conditions on typical designs. Results of implementation on a robot system consisting of a PUMA robot with RTI force/torque sensors support the theoretical derivations and show empirically that good results can still be obtained when the theoretical constraints are relaxed somewhat.

Desai, Rajiv S.↗

Rounding And Aligning Tubes For Butt Welding

Easy-to-use tool helps to ensure solid, reliable joint. Tool similar to automobile-tailpipe expander corrects out-of-roundness in tubes before butt-welded and holds tubes in position during welding. Two tubes rounded and aligned with each other by expansion shoes. After use, shoes retracted so tool withdrawn, even through tube narrower than its mate.

Burley, Richard H.↗

Fixed-Position Isolation Valve

Connection box and mating plugs constitute device to allow or block flow of fluid. Device acts as isolation valve in sense set in open or closed configuration. Not strictly valve in sense configuration cannot be changed during operation without spilling fluid. Intended for use where changes between open and closed configurations meant to be infrequent. Principle virtues of device are its light weight and compactness.

Mckulla, Frank S.↗

Simulating A Massive, Mobile Structure

Simulator replicates, kinematically and dynamically, mating of large, massive mobile structure with similarly large and massive fixed structure. Developed for testing berthing-and-latching mechanism. Fixed section holds active berthing-and-latching mechanism and its motor control system with optical encoder to maintain synchronization among four latches in mechanism. Tripodal load-cell network gathers data on load history of berthing operation, and infrared tracking system including light-emitting diodes produces data for position history.

Fantasia, Peter M.↗

Gravity and animal embryos

Out of more than 4,500 rat hours in space there was only one experimental attempt (Cosmos 1129) at mating with an apparent absence of fertilization, implantation and subsequent development to term and partuition. Portions of this process were successfully flown, however, including the major portion of organogenesis in the rat (Cosmos 1524). These observations show that the cellular and molecular events underlying morphogenesis and differentiation in a small mammal can proceed normally in-utero under microgravity and other conditions encountered during short-duration flight. However, it is not known whether this situation will hold for larger mammals over several generations during extended missions that venture outside of near Earth. Furthermore, it is not understood why the previous attempt at obtaining copulation, fertilization and implantation in orbit failed but may be related to limitations of the rat habitat for meeting the preconditions for reproductive behavior. With respect to mammalian development it is important to appreciate that fertilization and development occur internally within the female and take a long time to complete and their success will, therefore, be contingent upon the maternal response to the space environment. One process central to development (the establishment of cell lines) is initiated prior to implantation by environmental asymmetries preceived by progenitor cells. These asymmetries appear to result from the formation of asymmetric cell-cell contacts and the concommitant development of an electrical axis across the progenitor cells. Other asymmetries were also documented. It is not known whether any of the known asymmetries perceived by progenitor cells are influenced by gravity vectors and/or by the maternal response to microgravity and other conditions encountered in space.

Wiley, Lynn M.↗

Mathematical model for adaptive control system of ASEA robot at Kennedy Space Center

The dynamic properties and the mathematical model for the adaptive control of the robotic system presently under investigation at Robotic Application and Development Laboratory at Kennedy Space Center are discussed. NASA is currently investigating the use of robotic manipulators for mating and demating of fuel lines to the Space Shuttle Vehicle prior to launch. The Robotic system used as a testbed for this purpose is an ASEA IRB-90 industrial robot with adaptive control capabilities. The system was tested and it's performance with respect to stability was improved by using an analogue force controller. The objective of this research project is to determine the mathematical model of the system operating under force feedback control with varying dynamic internal perturbation in order to provide continuous stable operation under variable load conditions. A series of lumped parameter models are developed. The models include some effects of robot structural dynamics, sensor compliance, and workpiece dynamics.

Zia, Omar↗

Development of an experimental space station model for structural dynamics research

Design, analysis, and testing of an experimental space station scale model is presented. The model contains hardware components with dynamic characteristics similar to those expected for other large space structures. Validation of analysis models is achieved through correlation with dynamic tests of hardware components and representative assembly configurations. A component mode synthesis analysis method is examined through comparisons with results from fully mated system models. Selection of input requirements for accurate component synthesis analysis predictions are assessed.

Mcgowan, Paul E.↗

Theory of gearing

Basic mathematical problems on the theory of gearing are covered in this book, such as the necessary and sufficient conditions of envelope existence, relations between principal curvatures and directions for surfaces of mating gears. Also included are singularities of surfaces accompanied by undercutting the process of generation, the phenomena of envelope of lines of contact, and the principles for generation of conjugate surfaces. Special attention is given to the algorithms for computer aided simulation of meshing and tooth contact. This edition was complemented with the results of research recently performed by the author and his doctoral students. The book contains sample problems and also problems for the reader to solve.

Gear-tooth surface↗

Experimentally determined wear behavior of an Al2O3-SiC composite from 25 to 1200 C

The sliding wear behavior of a self-mated alumina-silicon carbide whisker toughened composite was studied using optical, scanning electron (SEM) and transmission electron (TEM) microscopy. Because of its excellent strength and toughness properties this composite material is under consideration for use in heat engine applications for sliding contacts which operate at elevated temperatures. The composite's wear behavior and especially its wear mechanisms are not well understood. Pin-on-disk specimens were slid in air at 2.7 m/s sliding velocity, under a 26.5-N load, at temperatures 25 to 1200 C. Pin wear increased with increasing temperature. Based upon the microscopic analyses, the wear mechanism seems to be loosening of the reinforcing whiskers due to frictional and bulk heating. This leads to whisker pullout and increased wear.

Dellacorte, Christopher↗

Influence of linear profile modification and loading conditions on the dynamic tooth load and stress of high contact ratio gears

A computer simulation for the dynamic response of high-contact-ratio spur gear transmissions is presented. High contact ratio gears have the potential to produce lower dynamic tooth loads and minimum root stress but they can be sensitive to tooth profile errors. The analysis presented examines various profile modifications under realistic loading conditions. The effect of these modifications on the dynamic load (force) between mating gear teeth and the dynamic root stress is presented. Since the contact stress is dependent on the dynamic load, minimizing dynamic loads will also minimize contact stresses. It is shown that the combination of profile modification and the applied load (torque) carried by a gear system has a significant influence on gear dynamics. The ideal modification at one value of applied load will not be the best solution for a different load. High-contact-ratio gears were found to require less modification than standard low-contact-ratio gears. High-contact-ratio gears are more adversely affected by excess modification than by under modification. In addition, the optimal profile modification required to minimize the dynamic load (hence the contact stress) on a gear tooth differs from the optimal modification required to minimize the dynamic root (bending) stress. Computer simulation can help find the design tradeoffs to determine the best profile modification to satisfy the conflicting constraints of minimizing both the load and root stress in gears which must operate over a range of applied loads.

Lee, Chinwai↗

Accuracy analysis of the space shuttle solid rocket motor profile measuring device

The Profile Measuring Device (PMD) was developed at the George C. Marshall Space Flight Center following the loss of the Space Shuttle Challenger. It is a rotating gauge used to measure the absolute diameters of mating features of redesigned Solid Rocket Motor field joints. Diameter tolerance of these features are typically + or - 0.005 inches and it is required that the PMD absolute measurement uncertainty be within this tolerance. In this analysis, the absolute accuracy of these measurements were found to be + or - 0.00375 inches, worst case, with a potential accuracy of + or - 0.0021 inches achievable by improved temperature control.

Estler, W. Tyler↗