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At least 613 records · Page 34

Impact resistance of composite fan blades

The resistance of current-design Pratt and Whitney Aircraft low aspect ratio advanced fiber reinforced epoxy matrix composite fan blades to foreign object damage (FOD) at STOL operating conditions was investigated. Five graphite/epoxy and five boron/epoxy wide chord fan blades with nickel plated stainless steel leading edge sheath protection were fabricated and impact tested. The fan blades were individually tested in a vacuum whirlpit under FOD environments. The FOD environments were typical of those encountered in service operations. The impact objects were ice balls, gravel, stralings and gelatin simulated birds. Results of the damage sustained from each FOD impact are presented for both the graphite boron reinforced blades. Tests showed that the present design composite fan blades, with wrap around leading edge protection have inadequate FOD impact resistance at 244 m/sec (800 ft/sec) tip speed, a possible STOL operating condition.

Premont, E. J.↗

Impact resistance of spar-shell composite fan blades

Composite spar-shell fan blades for a 1.83 meter (6 feet) diameter fan stage were fabricated and tested in a whirling arm facility to evaluate foreign object damage (FOD) resistance. The blades were made by adhesively bonding boron-epoxy shells on titanium spars and then adhesively bonding an Inconel 625 sheath on the leading edge. The rotating blades were individually tested at a tip speed of 800 feet per second. Impacting media used were gravel, rivets, bolt, nut, ice balls, simulated birds, and a real bird. Incidence angles were typical of those which might be experienced by STOL aircraft. The tests showed that blades of the design tested in this program have satisfactory impact resistance to small objects such as gravel, rivets, nuts, bolts, and two inch diameter ice balls. The blades suffered nominal damage when impacted with one-pound birds (9 to 10 ounce slice size). However, the shell was removed from the spar for a larger slice size.

Graff, J.↗

Sensitivity analysis of torsional vibration characteristics of helicopter rotor blades. Part 1: Structural dynamics analysis

A theoretical investigation of structural vibration characteristics of rotor blades was carried out. Coupled equations of motion for flapwise bending and torsion were formulated for rotor blades with noncollinear elastic and mass axes. The finite element method was applied for a detailed representation of blade structural properties. Coupled structural mass and stiffness coefficients were evaluated. The range of validity of a set of coupled equations of motion linearized with respect to eccentricity between elastic and mass axes was investigated. The sensitivity of blade vibration characteristics to torsion were evaluated by varying blade geometric properties, boundary conditions, and eccentricities between mass and elastic axes.

Bratanow, T.↗

Experiments with a four-bladed cyclic pitch stirring model rotor, part 3

The experimental work with the 2-bladed 16-inch diameter model rotor has been continued with a 4-bladed 16.5 inch diameter rotor capable of progressing and regressing cyclic pitch excitation (cyclic pitch stirring). Advance ratios of 0, .19 and .38 were tested at rotor speeds corresponding to non-dimensional blade natural frequencies of 1:14 and 1.19. The results are presented in the form of the first 5 Fourier components of the periodic response modulating function which for a periodic system takes the place of the complex response amplitude ratio of a constant system. In addition, the first and second harmonics of the trim response are presented. The test data are compared to analytical data without rotor wake and to the test data obtained earlier with the two-bladed rotor model of half the blade solidity ratio.

Hohenemser, K. H.↗

Aerodynamic design of a rotor blade for minimum noise radiation

An analysis of the aerodynamic design of a hovering rotor blade for obtaining minimum aerodynamic rotor noise has been carried out. In this analysis, which is based on both acoustical and aerodynamic considerations, attention is given only to the rotational noise due to the pressure fluctuations on the blade surfaces. The lift distribution obtained in this analysis has different characteristics from those of the conventional distribution. The present distribution shows negative lift values over a quarter of the span from the blade tip, and a maximum lift at about the midspan. Results are presented to show that the noise field is considerably affected by the shape of the lift distribution along the blade and that noise reduction of about 5 dB may be obtained by designing the rotor blade to yield minimum noise.

Karamcheti, K.↗

Cold-air experimental investigation of a turbine with blade trailing edge coolant ejection. 1: Single-stage turbine

Tests were made on a 0.762-meter-tip-diameter research turbine to determine the effect of blade coolant flow on its aerodynamic performance. Both stator and rotor blades had trailing-edge slots for coolant ejection. The turbine was tested over a range of speed and pressure ratio. High primary efficiencies, calculated on the basis of primary air only, were obtained. The efficiency attained was identical to that reported for the turbine from a previous investigation were only slotted stator blades where incorporated in the turbine and tested. And it also compares with results for the turbine with solid blading. Independently varying the rotor coolant flow showed that rotor cooling imposed a severe penalty on turbine efficiency. The thermodynamic efficiency, which accounts for the ideal energies of both blade coolant flows, decreased linearly with rotor coolant at a rate of about 0.7 percent per percent rotor coolant fraction.

Schum, H. J.↗

Study of noise sources in a subsonic fan using measured blade pressures and acoustic theory

Sources of noise in a 1.4 m (4.6 ft) diameter subsonic tip speed propulsive fan running statically outdoors are studied using a combination of techniques. Signals measured with pressure transducers on a rotor blade are plotted in a format showing the space-time history of inlet distortion. Study of these plots visually and with statistical correlation analysis confirms that the inlet flow contains long, thin eddies of turbulence. Turbulence generated in the boundary layer of the shroud upstream of the rotor tips was not found to be an important noise source. Fan noise is diagnosed by computing narrowband spectra of rotor and stator sound power and comparing these with measured sound power spectra. Rotor noise is computed from spectra of the measured blade pressures and stator noise is computed using the author's stator noise theory. It is concluded that the rotor and stator sources contribute about equally at frequencies in the vicinity of the first three harmonics of blade passing frequency. At higher frequencies, the stator contribution diminishes rapidly and the rotor/inlet turbulence mechanism dominates. Two parametric studies are performed by using the rotor noise calculation procedure which was correlated with test. In the first study, the effects on noise spectrum and directivity are calculated for changes in turbulence properties, rotational Mach number, number of blades, and stagger angle. In the second study the influences of design tip speed and blade number on noise are evaluated.

Hanson, D. B.↗

Determination of rotor harmonic blade loads from acoustic measurements

The magnitude of discrete frequency sound radiated by a rotating blade is strongly influenced by the presence of a nonuniform distribution of aerodynamic forces over the rotor disk. An analytical development and experimental results are provided for a technique by which harmonic blade loads are derived from acoustic measurements. The technique relates, on a one-to-one basis, the discrete frequency sound harmonic amplitudes measured at a point on the axis of rotation to the blade-load harmonic amplitudes. This technique was applied to acoustic data from two helicopter types and from a series of test results using the NASA-Langley Research Center rotor test facility. The inferred blade-load harmonics for the cases considered tended to follow an inverse power law relationship with harmonic blade-load number. Empirical curve fits to the data showed the harmonic fall-off rate to be in the range of 6 to 9 db per octave of harmonic order. These empirical relationships were subsequently used as input data in a compatible far field rotational noise prediction model. A comparison between predicted and measured off-axis sound harmonic levels is provided for the experimental cases considered.

Kasper, P. K.↗

Costs and benefits of turbine blades

The potential demand for space processed turbine blades, and the dollar benefits to be derived from this technology were analyzed. It was found that an adequate demand to justify space processed blades will exist. The cost benefits per blade for replacements in existing aircraft is estimated to be $997.50 per blade, and for new aircraft the savings per blade would be over $21,000.00.

Source record↗

A computer program to predict rotor rotational noise of a stationary rotor from blade loading coefficient

The programing language used is FORTRAN IV. A description of all main and subprograms is provided so that any user possessing a FORTRAN compiler and random access capability can adapt the program to his facility. Rotor blade surface-pressure spectra can be used by the program to calculate: (1) blade station loading spectra, (2) chordwise and/or spanwise integrated blade-loading spectra, and (3) far-field rotational noise spectra. Any of five standard inline functions describing the chordwise distribution of the blade loading can be chosen in order to study parametrically the acoustic predictions. The program output consists of both printed and graphic descriptions of the blade-loading coefficient spectra and far-field acoustic spectrum. The results may also be written on binary file for future processing. Examples of the application of the program along with a description of the rotational noise prediction theory on which the program is based are also provided.

Ramakrishnan, R.↗

Stability of elastic bending and torsion of uniform cantilever rotor blades in hover with variable structural coupling

The stability of elastic flap bending, lead-lag bending, and torsion of uniform, untwisted, cantilever rotor blades without chordwise offsets between the elastic, mass, tension, and areodynamic center axes is investigated for the hovering flight condition. The equations of motion are obtained by simplifying the general, nonlinear, partial differential equations of motion of an elastic rotating cantilever blade. The equations are adapted for a linearized stability analysis in the hovering flight condition by prescribing aerodynamic forces, applying Galerkin's method, and linearizing the resulting ordinary differential equations about the equilibrium operating condition. The aerodynamic forces are obtained from strip theory based on a quasi-steady approximation of two-dimensional unsteady airfoil theory. Six coupled mode shapes, calculated from free vibration about the equilibrium operating condition, are used in the linearized stability analysis. The study emphasizes the effects of two types of structural coupling that strongly influence the stability of hingeless rotor blades. The first structural coupling is the linear coupling between flap and lead-lag bending of the rotor blade. The second structural coupling is a nonlinear coupling between flap bending, lead-lag bending, and torsion deflections. Results are obtained for a wide variety of hingeless rotor configurations and operating conditions in order to provide a reasonably complete picture of hingeless rotor blade stability characteristics.

Hodges, D. H., Roberta.↗

Tower and rotor blade vibration test results for a 100-kilowatt wind turbine

The predominant natural frequencies and mode shapes for the tower and the rotor blades of the ERDA-NASA 100-kW wind turbine were determined. The tests on the tower and the blades were conducted both before and after the rotor blades and the rotating machinery were installed on top of the tower. The tower and each blade were instrumented with an accelerometer and impacted by an instrumented mass. The tower and blade structure was analyzed by means of NASTRAN, and computed values agree with the test data.

Linscott, B. S.↗

Compressor blade setting angle accuracy study, volume 1

The aerodynamic test of a small, single stage, highly loaded, axial flow transonic compressor is covered. The stage was modified by fabricating a 24 blade rotor with mis-set blades in a repeating pattern - two degrees closed from nominal, two degrees open from nominal and nominal. The unit was instrumented to determine overall performance and average blade element data. High-response, dynamic pressure probes were installed to record pressure patterns at selected points in the flowpath. Testing was conducted at speeds from 70 to 94% of design equivalent speed with a conventional casing and also with circumferential grooves over the rotor tip. Testing indicated severe performance penalties were incurred as a result of the mis-set blading. Lower flow, pressure ratio, and efficiency were observed for the stage with or without casing treatment. Periodic pressure variations were detected at every location where high response pressure sensors were located and were directly related to blading geometry.

Holman, F. F.↗

An experimental investigation of the flap-lag stability of a hingeless rotor with comparable levels of hub and blade stiffness in hovering flight

An experimental investigation of the flap-lag stability of a hingeless rotor in hovering flight is presented and discussed. The rotor blade and hub configuration were selected such that the hub and blade had comparable levels of bending stiffness. Experimental measurements of the lag damping were made for various values of rotor rotational speed and blade pitch angle. Specifically at a blade pitch angle of 8 deg at three-quarters radius, the lag damping was determined over a range of rotational speeds from 200 RPM to 320 RPM and also over a range of blade pitch angles from 0 deg to 8 deg.

Curtiss, H. C., Jr.↗

Vibration analysis of rotor blades with an attached concentrated mass

The effect of an attached concentrated mass on the dynamics of helicopter rotor blades is determined. The point transmission matrix method was used to define, through three completely automated computer programs, the natural vibrational characteristics (natural frequencies and mode shapes) of rotor blades. The problems of coupled flapwise bending, chordwise bending, and torsional vibration of a twisted nonuniform blade and its special subcase pure torsional vibration are discussed. The orthogonality relations that exist between the natural modes of rotor blades with an attached concentrated mass are derived. The effect of pitch, rotation, and point mass parameters on the collective, cyclic, scissor, and pure torsional modes of a seesaw rotor blade is determined.

Murthy, V. R.↗

Platform for a swing root turbomachinery blade

A rotor apparatus, comprising a blade having a root adapted to swing laterally within a supporting spindle under impact loading, is provided with a flow path defining platform. The platform comprises an inner shroud extending generally laterally of the blade airfoil portion and adapted to swing laterally. In one embodiment, wherein the blade primarily comprises a laminate of composite filament plies, the inner shroud is bonded to the laminate. An outer shroud, fixed with respect to the supporting spindle, forms a lateral extension of the inner shroud with the blade in its normal operating position. The inner and outer shrouds are provided with a pair of complementary adjacent surfaces contoured to pass in relatively close-fitting relationships to each other when the blade swings under impact loadings.

Ravenhall, R.↗

Aeroelastic stability of coupled flap-lag-torsional motion of helicopter rotor blades in forward flight

A set of coupled periodic nonlinear differential flap-lag-torsional equations of blade motion is described which can simulate a blade having a precone, twist, distributed torsion, root torsion, torque offset, blade-root offsets, and offsets among the elastic axis, the aerodynamic center, and the blade cross-sectional center of mass. It is noted that the aerodynamic loads derived for these equations are applicable to cases of both hover and forward flight. The aeroelastic stability of a hingeless helicopter blade is investigated by linearizing the nonlinear differential equations of motion about a time-dependent equilibrium position of the helicopter in forward flight, using propulsion and moment trim procedures. A comparison of the results with those obtained previously for coupled flap-lag-torsional boundaries in hover indicates that aeroelastic-stability margins are degraded due to forward flight.

Friedmann, P.↗

A new blade element method for calculating the performance of high and intermediate solidity axial flow fans

A method is presented to design and predict the performance of axial flow rotors operating in a duct. The same method is suitable for the design of ducted fans and open propellers. The unified method is based on the blade element approach and the vortex theory for determining the three dimensional effects, so that two dimensional airfoil data can be used for determining the resultant force on each blade element. Resolution of this force in the thrust and torque planes and integration allows the total performance of the rotor, fan or propeller to be predicted. Three different methods of analysis, one based on a momentum flow theory; another on the vortex theory of propellers; and a third based on the theory of ducted fans, agree and reduce cascade airfoil data to single line as a function of the loading and induced angle of attack at values of constant inflow angle. The theory applies for any solidity from .01 to over 1 and any blade section camber. The effects of the duct and blade number can be determined so that the procedure applies over the entire range from two blade open propellers, to ducted helicopter tail rotors, to axial flow compressors with or without guide vanes, and to wind tunnel drive fans.

Borst, H. V.↗