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At least 613 records · Page 34

A comparison of experimental and theoretical results for leakage, pressure gradients, and rotordynamic coefficients for tapered annular gas seal

A brief review of current annular seal theory and a discussion of the predicted effect on stiffness of tapering the seal stator are presented. An outline of Nelson's analytical-computational method for determining rotordynamic coefficients for annular compressible-flow seals is included. Modifications to increase the maximum rotor speed of an existing air-seal test apparatus at Texas A&M University are described. Experimental results, including leakage, entrance-loss coefficients, pressure distributions, and normalized rotordynamic coefficients, are presented for four convergent-tapered, smooth-rotor, smooth-stator seals. A comparison of the test results shows that an inlet-to-exit clearance ratio of 1.5 to 2.0 provides the maximum direct stiffness, a clearance ratio of 2.5 provides the greatest stability, and a clearance ratio of 1.0 provides the least stability. The experimental results are compared to theoretical results from Nelson's analysis with good agreement. Test results for cross-coupled stiffness show less sensitivity of fluid prerotation than predicted.

Elrod, D. A.↗

Incompressible flow in stepped labyrinth seals

A steped labyrinth seal was experimentally investigated to determine the effects of pressure ratio, shaft speed, number of teeth, and tooth/step location upon the leakage through the seal for incompressible flow. The dependence of the flow coefficient upon the number of throttles and pressure ratio are similar to those for straight-through labyrinth seals. It can be noted that the axial location of the throttle with respect to the step had a special effect upon the flow coefficient. That is, the dependency of the flow coefficient upon rotation rate and the number of throttles changes with axial location. It was found that the minimum flow coefficient was obtained when the seal teeth were centered on the step surface. Axial pressure distribution measurements show that when the teeth are centered on the step, the pressure drop from cavity to cavity is almost uniform. It is speculated that the obtaining of this uniform pressure gradient is the cause for the enhanced performance of the stepped labyrinth seal when operated in that configuration.

Morrison, G. L.↗

Experimental rotordynamic coefficient results for teeth-on-rotor and teeth-on-stator labyrinth gas seals

An experimental test facility is used to measure the rotordynamic coefficients of teeth-on-rotor and teeth-on-stator labyrinth gas seals. Direct damping coefficients are presented for these seals for the first time. The results are presented for the two seal configurations at identical operating conditions, and show that, in a rotordynamic sense, the teeth-on-stator seal is more stable than the teeth-on-rotor seal, for inlet tangential velocity in the direction of rotation.

Childs, D. W.↗

High repetition rate sealed CO2 TEA lasers using heterogeneous catalysts

The significant operational advantages offered by CO2 lasers, operating in the 10.6 micron region of the spectrum, over current solid state lasers, emitting in the near IR region, have prompted increased interest in the development of compact, reliable, rugged CO2 laser sources. Perhaps the most critical aspect associated with achieving a laser compatible with military use is the development of lasers which require no gas replenishment. Sealed, single shot, CO2 TEA lasers have been available for a number of years. Stark et al were first to demonstrate reliable sealed operation in single shot CO2 TEA lasers in 1975 using gas catalysis. GEC Avionics reported the compact, environmentally qualified, MKIII CO2 TEA laser with a pulse life of greater than 10 to the 6th power pulses in 1980. A sealed laser lifetime of greater than 10 to the 6th power pulses is acceptable for single shot cases, such as direct detection rangefinders for tank laser sights. However, in many other applications, such as tracking of fast moving targets, it is essential that a repetition rate of typically 30Hz to 100Hz is employed. In such cases, a pulse lifetime of 10 to the 6th power pulses is no longer sufficient and a minimum pulse lifetime 10 to the 7th power pulses is essential to ensure a useful service life. In 1983 Stark el al described a sealed, 100Hz CO2 TEA laser, with a life of greater than 2.6 x 10 to the 6th power, which employed heterogeneous catalysis. Following this pioneering work, GEC Avionics has been engaged in the development of sealed high repetition rate lasers with a pulse lifetime of 20 million pulses.

Price, H. T.↗

Experimental rotordynamic coefficient results for teeth-on-rotor and teeth-on-stator labyrinth gas seals

An experimental test facility is used to measure the rotordynamic coefficients of teeth-on-rotor and teeth-on-stator labyrinth gas seals. Direct damping coefficients are presented for these seals for the first time. The results are presented for the two seal configurations at identical operating conditions, and show that, in a rotordynamic sense, the teeth-on-stator seal is more stable than the teeth-on-rotor seal, for inlet tangential velocity in the direction of rotation.

Childs, Dara W.↗

Straight cylindrical seal for high-performance turbomachines

A straight cylindrical seal configuration representing the seal for a high-performance turbopump (e.g., the space shuttle main engine fuel pump) was tested under static (nonrotating) conditions. The test data included critical mass flux and pressure profiles over a wide range of inlet temperatures and pressures for fluid nitrogen and fluid hydrogen with the seal in concentric and fully eccentric positions. The critical mass fluxes (or leakage rates) for the concentric and fully eccentric configurations were nearly the same when based on stagnation conditions upstream of the seal. The fully eccentric configuration pressure profiles of the gas and liquid were different. Further, the pressure differences between the maximum and the minimum clearance positions were highly dependent on the geometric conditions, the temperature, and the absolute pressure at both the inlet and the exit. The pressure differences were greatest in the inlet region. The results, although complex, tend to follow the corresponding-states principles for critical flows. Gaseous injection near the seal exit plane significantly altered the pressure profiles and could be used to control turbomachine instabilities.

Hendricks, Robert C.↗

Experiments on dynamic stiffness and damping of tapered bore seals

Stiffness and damping were measured in tapered bore ring seals with air as the sealed fluid. Excitation was provided by a known unbalance in the shaft which rotated in the test seals. Results were obtained for various seal supply pressures, clearances, unbalance amounts, and shaft speeds. Stiffness and damping varied little with unbalance level, indicating linearity of the seal. Greater variation was observed with speed and particularly supply pressure. A one-dimensional analysis predicted stiffness fairly well, but considerably overestimated damping.

Fleming, David P.↗

Refrigerated dynamic seal to 6.9 MPa (1000 psi)

The self sealing, high shear flow passage approach which was extended to large pressure differences was studied. In a refrigerated seal the fluid to be sealed flows through a refrigerated housing or constriction. The fluid can be frozen to the housing during the transient phase. Under steady state conditions the refrigerated seal proves to be a dynamic low leakage seal. The concept is extended to pressure differences of 6.9 MPa.

Hendricks, Robert C.↗

Experimental rotordynamic coefficient results for honeycomb seals

Test results (leakage and rotordynamic coefficients) are presented for seven honeycomb-stator smooth-rotor seals. Tests were carried out with air at rotor speeds up to 16,000 cpm and supply pressures up to 8.2 bars. Test results for the seven seals are compared, and the most stable configuration is identified based on the whirl frequency ratio. Results from tests of a smooth-rotor/smooth-stator seal, a teeth-on-stator labyrinth seal, and the most stable honeycomb seal are compared.

Elrod, David A.↗

Development of the AGT101 regenerator seals

The design and development of the regenerator seals used in the AGT101 gas turbine engine are described in this paper. The all ceramic AGT101 gas turbine engine was designed for 100 hp at 5:1 pressure ratio with 2500F(1371C) turbine inlet temperature. Six distinct phases of seal design were investigated experimentally and analytically to develop the final design. Static and dynamic test rig results obtained during the seal development program are presented. In addition, analytical techniques are described. The program objectives of reduced seal leakage, without additional diaphragm cooling, to 3.6 percent of total engine airflow and higher seal operating temperature resulting from the 2000F (1093C) inlet exhaust gas temperature were met.

Fucinari, C. A.↗

Experiments on dynamic stiffness and damping of tapered bore seals

Stiffness and damping were measured in tapered bore ring seals with air as the sealed fluid. Excitation was provided by a known unbalance in the shaft which rotated in the test seals. Results were obtained for various seal supply pressures, clearances, unbalance amounts, and shaft speeds. Stiffness and damping varied little with unbalance level, indicating linearity of the seal. Greater variation was observed with speed and particularly supply pressure. A one-dimensional analysis predicted stiffness fairly well, but considerably overestimated damping.

Fleming, D. P.↗

Theory versus experiment for the rotordynamic coefficients of labyrinth gas seals. II - A comparison to experiment

An experimental test facility is used to measure the leakage and rotordynamic coefficients of teeth-on-rotor and teeth-on-stator labyrinth gas seals. The test results are presented along with the theoretically predicted values for the two seal configurations at three different radial clearances and shaft speeds to 16,000 cpm. The test results show that the theory accurately predicts the cross-coupled stiffness for both seal configurations and shows improvement in the prediction of the direct damping for the teeth-on-rotor seal. The theory fails to predict a decrease in the direct damping coefficient for an increase in the radial clearance for the teeth-on-stator seal.

Childs, D. W.↗

Squeezing Salvages Oversize Seals

Thermal and mechanical properties of seal material used to advantage. Simple sizing tool compresses polychlorotrifluoroethylene seal to smaller diameter. Polymer seal held by aluminum rings, then compressed by differential thermal expansion between seal and rings. Inner diameter of seal reduced by small amount sufficient to enable remachining to specified size.

Stewart, Gerald M.↗

A simplified model for two phase face seal design

A simplified quasi-isothermal low-leakage laminar model for analyzing the stiffness and the stability characteristics of two-phase face seals with real fluids is developed. Sample calculations with this model for low-leakage operations are compared with calculations for high-leakage operations, performed using the adiabatic turbulent model of Beatty and Hughes (1987). It was found that the seal characteristics predicted using the two extreme models tend to overlap with each other, indicating that the simplified laminar model may be a useful tool for seal design. The effect of coning was investigated using the simplified model. The results show that, for the same balance, a coned seal has a higher leakage rate than a parallel face seal.

Lau, S. Y.↗

Analysis and design of helium-buffered face seals for the SSME high-pressure oxygen turbopump

One form of a gas-buffered seal consists of two opposed fluid-film face seals, each mating against a single collar. The buffer fluid is introduced at the OD and flows through the radial clearances of each seal to opposite and separate environments at the IDs. This arrangement was investigated for the helium buffer seals applied to the oxidizer pump of the Space Shuttle Main Engine (SSME). A variety of face configurations were considered, and the self-energized-hydrostatic and spiral-groove geometries were selected for detailed evaluation. Fluid-film performance, dynamic response, and thermoelastic distortions were determined. Because of very high temperature gradients, distortions of the turbine-side seal ring were excessive. Otherwise, performance was excellent in all respects.

Shapiro, Wilbur↗

Probe insertion apparatus with inflatable seal

A sealing apparatus is disclosed for inserting a probe into a pressure vessel having an elongated opening includes a pair of resiliently deformable seals opposingly disposed in sealing engagement with each other. A retainer is connected to the pressure vessel around the elongated opening and holds the pair of seals rigidly to the pressure vessel. A wedge is engageable with the pair of seals and carries the probe, for longitudinally translating the probe in pressure vessel.

Trimarchi, Paul A.↗

Actively controlled shaft seals for aerospace applications

The main objective is to determine the feasibility of utilizing controllable mechanical seals for aerospace applications. A potential application was selected as a demonstration case: the buffer gas seal in a LOX (liquid oxygen) turbopump. Currently, floating ring seals are used in this application. Their replacement with controllable mechanical seals would result in substantially reduced leakage rates. This would reduce the required amount of stored buffer gas, and therefore increase the vehicle payload. For such an application, a suitable controllable mechanical seal was designed and analyzed.

Salant, Richard F.↗

Flow visualization and quantitative velocity and pressure measurements in simulated single and double brush seals

A method to visualize and characterize the complex flow fields in simulated single and double brush seals is presented. The brush seal configuration was tested in a gravity fed water tunnel and a pump driven pressurized oil tunnel. Visualization of the flow field revealed regions that are characteristically river jetting, vortical, crossflow and exist upstream, downstream or within the seal. Such flows are especially engendered by variations in fiber void that are spatial and temporal and affect changes in seal leakage and stability. While the effects of interface motion and cylindrical configuration have not been considered herein, it is believed that the observed flow fields and pressure drop patterns characterize flow phenomenology in brush seals. The axial pressure profiles upstream, across and downstream of the brush have been measured under a variety of inlet pressure conditions and the ensuing pressure maps are presented and discussed. Through the application of the Full Flow Field Tracking method developed by the authors, the flow patterns and the accompanying fluid velocities inside the brush were non-intrusively determined and graphically reconstructed.

Braun, M. J.↗