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At least 613 records · Page 34

Measurement of rod seal lubrication for Stirling engine

The elastohydrodynamic behavior of sliding elastomeric seals for the Stirling engine, was analyzed using an experimental apparatus to determine the instantaneous oil film thickness throughout the cyclic reciprocating motion. Tests were conducted on two commercial elastomeric seals: a "T" seal (76 mm O.D. and 3.8 mm between backing rings) and an "O" ring (76 mm O.D. and 5.3 mm diameter). Testing conditions included seal durometers of 70 and 90, sliding velocities of 0.8, 2.0, and 3.6 m/s, and no pressure gradient across the seal. Both acrylic and aluminum cylinders were used. Measured oil film thickness profiles were compared to results of the elastohydrodynamic analysis. The comparison shows an overall qualitative agreement. Friction and oil leakage measurements were also made at these sliding speeds. The fluid used was a typical synthetic base automotive lubricant. It is concluded that this first time experimental analytical comparison for oil film thickness indicates the need for some improvements in the analytical model and in the experimental technique.

Krauter, A. I.↗

Computer program documentation for the dynamic analysis of a noncontacting mechanical face seal

A computer program is presented which achieves a numerical solution for the equations of motion of a noncontacting mechanical face seal. The flexibly-mounted primary seal ring motion is expressed by a set of second order differential equations for three degrees of freedom. These equations are reduced to a set of first order equations and the GEAR software package is used to solve the set of first order equations. Program input includes seal design parameters and seal operating conditions. Output from the program includes velocities and displacements of the seal ring about the axis of an inertial reference system. One example problem is described.

Auer, B. M.↗

Alternate seal configuration for lithium primary cells

The problem of glass degradation in the glass-to-metal seals in lithium/sulfur dioxide cells is discussed. The glass degradation mechanism is attributed to lithium reacting with glass which is a result of deposition of lithium at the glass/metal/electrolyte interface. The worst degradation was observed when cells were stored in the inverted position. Alternate sealing methods were examined and a modified Ziegler seal is considered to be one of the best possible methods. The seal consists of a crimp type soft seal using a plastic annulus and a metal tube. Results of degradation tests are presented.

Kelley, J. A.↗

Membrane Switches Check Seal Pressure

Array of flexible membrane switches used to indicate closure of seal. Switch membrane responds to pressure exerted by rigid surface on compliant sealing medium and provides switch contacts monitored electronically. Membrane switches connected in series and placed under seal. When all switches are closed lamp or LED lights up, indicating requisite seal pressure has been realized at all switch positions. Principle used to ensure integrity of seals on refrigerator and oven doors, weatherstripping, hatches, spacecraft, airplanes, and submarines.

Hodgetts, P. J.↗

Testing of turbulent seals for rotordynamic coefficients

A facility has been developed for dynamic testing of straight and convergent tapered seals with the capability of measuring the radial and tangential force components which result from a circular centered orbit. The test apparatus causes the seal journal to execute small-eccentricity centered circular orbits within its clearance circle. Dynamic measurements are made and recorded of the seal displacement-vector components, and of the pressure field. The pressure field is integrated to yield seal tangential and radial reaction-force components. Representative test data are provided and discussed for straight seals.

Childs, D. W.↗

Preliminary results on the abradability of porous, sintered seal material

Preliminary results are presented for the case of titanium blade specimens, with bare tips (or covered with wear resistant, plasma sprayed materials) rubbing at 100 m/s against specimens of abradable nickel-chromium seal material moving toward the rotating blades at 0.0125 mm/s or at 0.025 mm/s. Using a two component dynamometer, the normal force of the rub interaction was measured and the shear component estimated. The elastoplastic properties of the seal material have been determined and those parameters as well as the rigidity of the rub tester system are considered in conjunction with those affecting the accuracy of the measurement of the forces arising at the blade-seal interface. The average and the 'local instantaneous' temperatures of the seal specimen and the temperature of the blade tip surface during rubbing are presented as functions of time. A seal densification factor is defined and its functional relationships with contact force components, temperature, wear ratio and blade tip abrading capability are indicated.

Wolak, J.↗

Sealing Mechanical Cryogenic Coolers

Metal bellows used to seal Vuilleumier and Stirling-cycle cryogenic coolers, replacing sliding seals that failed after only 3,000 hours of service. Metal bellows, incorporated in displacer design provide nonrubbing dynamic seal. Lifetime of cryogenic cooler no longer limited by loss of sealing material and by deterioration of regenerators due to clogging by seal debris.

Richter, R.↗

Tapered Ring Seal

Centering force maximized by decreased seal clearance in flow direction. Increased centering force prevents contact between seal and shaft, eliminating seal wear. Ring seals used to restrict fluid leakage between rotating shaft and nonrotating housing. Seal used in Space Shuttle main engine oxygen pump.

Fleming, D. P.↗

SSME interstage seal research

Test results comprising direct and transverse force coefficients and leakage coefficients are reported for six seal configurations. All seals tested use the same smooth rotor and have the same constant minimum clearance. The following stator configurations were tested: (1) Smooth, (2) knurled pattern, (3) axially-grooved pattern with end seals, (4) diamond-grid roughened, (5) diamond-grid roughened with end seals, and (6) round-hole pattern. Comparison of the seals shows the Knurled-pattern stator to be the stiffest and the round-hole pattern stator to yield the largest net damping and the least leakage. The theory of reference is shown to substantially underestimate the stiffness and effective-added-mass coefficients, but do a reasonable job in predicting the net-damping-force coefficient.

Childs, D. W.↗

Dynamics of two-phase face seals

An analytic study is presented of the effects of phase change on load support for parallel and tapered face seals. Consideration is given to an adiabatic model for low Reynolds number flow. Numerical integration is carried out of the descriptive fluid equations, giving the opening force due to fluid film pressure. The loci of steady-state solutions are then plotted for water to provide curves of load support as a function of film thickness. For axial excursions of the seal rings, a quasi-steady transient analysis is made. It is found that the load support generated by fluid pressure can be multivalued for a given film thickness. Another finding is that axial disturbances of the seal rings may lead to sudden drops in load support generated by fluid pressure with three possible results. The first is that sufficient damping may permit the seal to return to the previous equilibrium operating position. The second is that the seal may collapse to an equilibrium position of smaller film thickness where face contact is more likely and a significantly higher operating temperature is assured. The third is that a limit cycle of self-sustained oscillation in the axial direction may occur if damping is sufficiently low.

Beeler, R. M.↗

Refrigerated dynamic seal to 6.9 MPa (1000 psi)

The self sealing, high shear flow passage approach which was extended to large pressure differences was studied. In a refrigerated seal the fluid to be sealed flows through a refrigerated housing or constriction. The fluid can be frozen to the housing during the transient phase. Under steady state conditions the refrigerated seal proves to be a dynamic low leakage seal. The concept is extended to pressure differences of 6.9 MPa.

Hendricks, R. C.↗

Spiral-Groove Ring Seal for Counterrotating Shafts

Self-lubricating seal tolerates high sliding speeds. Application of self-acting geometry in form of spiral grooves to faces of ring-seal housing maintains thin air film of relatively high stiffness between seal ring and housing, enabling seal to operate in noncontacting mode over entire engine-operating range. Potential application in sealing fan-bleed air between two counter-rotating shafts in advanced gas-turbine engines.

Dirusso, E.↗

Effects of leakage through clearance seals on the performance of a 10 K Stirling-cycle refrigerator

The use of clearance seals is essential to achieve long life, wear free operation of Stirling cycle cryogenic refrigerators. The effect of leakage through clearance seals on the performance of such a refrigerator operating at temperatures ranging from 20 K down to 10 K was determined. The ability of a Stirling cycle refrigerator to achieve 10 K with clearance seals was successfully demonstrated. It is indicated that the leakage flow undergoes gap regeneration before reaching the cold expansion volume. A simple model of gap regeneration was used to estimate the regeneration loss due to the leakage flow. This regeneration process minimizes the loss in refrigerator performance caused by the clearance seal leakage. It is found that clearance seals remain effective down to a refrigeration temperature of 10 K.

Keung, C. S.↗

Oil seal effects and subsynchronous vibrations in high-speed compressors

Oil seals are commonly used in high speed multistage compressors. If the oil seal ring becomes locked up against the fixed portion of the seal, high oil film crosscoupled stiffnesses can result. A method of analysis for determining if the oil seals are locked up or not is discussed. The method is then applied to an oil seal in a compressor with subsynchronous vibration problems.

Allaire, P. E.↗

A comparison of experimental and theoretical results for leakage, pressure gradients, and rotordynamic coefficients for tapered annular gas seal

A brief review of current annular seal theory and a discussion of the predicted effect on stiffness of tapering the seal stator are presented. An outline of Nelson's analytical-computational method for determining rotordynamic coefficients for annular compressible-flow seals is included. Modifications to increase the maximum rotor speed of an existing air-seal test apparatus at Texas A&M University are described. Experimental results, including leakage, entrance-loss coefficients, pressure distributions, and normalized rotordynamic coefficients, are presented for four convergent-tapered, smooth-rotor, smooth-stator seals. A comparison of the test results shows that an inlet-to-exit clearance ratio of 1.5 to 2.0 provides the maximum direct stiffness, a clearance ratio of 2.5 provides the greatest stability, and a clearance ratio of 1.0 provides the least stability. The experimental results are compared to theoretical results from Nelson's analysis with good agreement. Test results for cross-coupled stiffness show less sensitivity of fluid prerotation than predicted.

Elrod, D. A.↗

Incompressible flow in stepped labyrinth seals

A steped labyrinth seal was experimentally investigated to determine the effects of pressure ratio, shaft speed, number of teeth, and tooth/step location upon the leakage through the seal for incompressible flow. The dependence of the flow coefficient upon the number of throttles and pressure ratio are similar to those for straight-through labyrinth seals. It can be noted that the axial location of the throttle with respect to the step had a special effect upon the flow coefficient. That is, the dependency of the flow coefficient upon rotation rate and the number of throttles changes with axial location. It was found that the minimum flow coefficient was obtained when the seal teeth were centered on the step surface. Axial pressure distribution measurements show that when the teeth are centered on the step, the pressure drop from cavity to cavity is almost uniform. It is speculated that the obtaining of this uniform pressure gradient is the cause for the enhanced performance of the stepped labyrinth seal when operated in that configuration.

Morrison, G. L.↗

Experimental rotordynamic coefficient results for teeth-on-rotor and teeth-on-stator labyrinth gas seals

An experimental test facility is used to measure the rotordynamic coefficients of teeth-on-rotor and teeth-on-stator labyrinth gas seals. Direct damping coefficients are presented for these seals for the first time. The results are presented for the two seal configurations at identical operating conditions, and show that, in a rotordynamic sense, the teeth-on-stator seal is more stable than the teeth-on-rotor seal, for inlet tangential velocity in the direction of rotation.

Childs, D. W.↗

High repetition rate sealed CO2 TEA lasers using heterogeneous catalysts

The significant operational advantages offered by CO2 lasers, operating in the 10.6 micron region of the spectrum, over current solid state lasers, emitting in the near IR region, have prompted increased interest in the development of compact, reliable, rugged CO2 laser sources. Perhaps the most critical aspect associated with achieving a laser compatible with military use is the development of lasers which require no gas replenishment. Sealed, single shot, CO2 TEA lasers have been available for a number of years. Stark et al were first to demonstrate reliable sealed operation in single shot CO2 TEA lasers in 1975 using gas catalysis. GEC Avionics reported the compact, environmentally qualified, MKIII CO2 TEA laser with a pulse life of greater than 10 to the 6th power pulses in 1980. A sealed laser lifetime of greater than 10 to the 6th power pulses is acceptable for single shot cases, such as direct detection rangefinders for tank laser sights. However, in many other applications, such as tracking of fast moving targets, it is essential that a repetition rate of typically 30Hz to 100Hz is employed. In such cases, a pulse lifetime of 10 to the 6th power pulses is no longer sufficient and a minimum pulse lifetime 10 to the 7th power pulses is essential to ensure a useful service life. In 1983 Stark el al described a sealed, 100Hz CO2 TEA laser, with a life of greater than 2.6 x 10 to the 6th power, which employed heterogeneous catalysis. Following this pioneering work, GEC Avionics has been engaged in the development of sealed high repetition rate lasers with a pulse lifetime of 20 million pulses.

Price, H. T.↗