Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Quality control”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 613 records · Page 34

Thickness-Independent Ultrasonic Imaging Applied to Abrasive Cut-Off Wheels: An Advanced Aerospace Materials Characterization Method for the Abrasives Industry. A NASA Lewis Research Center Technology Transfer Case History

Abrasive cut-off wheels are at times unintentionally manufactured with nonuniformity that is difficult to identify and sufficiently characterize without time-consuming, destructive examination. One particular nonuniformity is a density variation condition occurring around the wheel circumference or along the radius, or both. This density variation, depending on its severity, can cause wheel warpage and wheel vibration resulting in unacceptable performance and perhaps premature failure of the wheel. Conventional nondestructive evaluation methods such as ultrasonic c-scan imaging and film radiography are inaccurate in their attempts at characterizing the density variation because a superimposing thickness variation exists as well in the wheel. In this article, the single transducer thickness-independent ultrasonic imaging method, developed specifically to allow more accurate characterization of aerospace components, is shown to precisely characterize the extent of the density variation in a cut-off wheel having a superimposing thickness variation. The method thereby has potential as an effective quality control tool in the abrasives industry for the wheel manufacturer.

Roth, Don J.↗

Airborne Laser/GPS Mapping of Assateague National Seashore Beach

Results are presented from topographic surveys of the Assateague Island National Seashore using recently developed Airborne Topographic Mapper (ATM) and kinematic Global Positioning System (GPS) technology. In November, 1995, and again in May, 1996, the NASA Arctic Ice Mapping (AIM) group from the Goddard Space Flight Center's Wallops Flight Facility conducted the topographic surveys as a part of technology enhancement activities prior to conducting missions to measure the elevation of extensive sections of the Greenland Ice Sheet as part of NASA's Global Climate Change program. Differences between overlapping portions of both surveys are compared for quality control. An independent assessment of the accuracy of the ATM survey is provided by comparison to surface surveys which were conducted using standard techniques. The goal of these projects is to mdke these measurements to an accuracy of +/- 10 cm. Differences between the fall 1995 and 1996 surveys provides an assessment of net changes in the beach morphology over an annual cycle.

Kradill, W. B.↗

A Robust and Scalable Software Library for Parallel Adaptive Refinement on Unstructured Meshes

The design and implementation of Pyramid, a software library for performing parallel adaptive mesh refinement (PAMR) on unstructured meshes, is described. This software library can be easily used in a variety of unstructured parallel computational applications, including parallel finite element, parallel finite volume, and parallel visualization applications using triangular or tetrahedral meshes. The library contains a suite of well-designed and efficiently implemented modules that perform operations in a typical PAMR process. Among these are mesh quality control during successive parallel adaptive refinement (typically guided by a local-error estimator), parallel load-balancing, and parallel mesh partitioning using the ParMeTiS partitioner. The Pyramid library is implemented in Fortran 90 with an interface to the Message-Passing Interface (MPI) library, supporting code efficiency, modularity, and portability. An EM waveguide filter application, adaptively refined using the Pyramid library, is illustrated.

Lou, John Z.↗

Creation and Delivery of New Superpixelized DIRBE Map Products

Phase 1 called for the following tasks: (1) completion of code to generate intermediate files containing the individual DIRBE observations which would be used to make the superpixelized maps; (2) completion of code necessary to generate the maps themselves; and (3) quality control on test-case maps in the form of point-source extraction and photometry. Items 1 and 2 are well in hand and the tested code is nearly complete. A few test maps have been generated for the tests mentioned in item 3. Map generation is not in production mode yet.

Weiland, J.↗

Estimating the Effects of Sensor Spacing on Peak Wind Measurements at Launch Complex 39

This paper presents results of an empirical study to estimate the measurement error in the peak wind speed at Shuttle Launch Complex 39 (LC-39) which results from the measurement being made by sensors 1,300 feet away. Quality controlled data taken at a height of 30 feet from an array of sensors at the Shuttle Landing Facility (SLF) were used to model differences of peak winds as a function of separation distance and time interval. The SLF data covered wind speeds from less than ten to more than 25 knots. Winds measured at the standard LC-39 site at the normal height of 60 feet were used to verify the applicability of the model to the LC-39 situation. The error in the peak wind speed resulting from separation of the sensor from the target site obeys a power law as a function of separation distance and varies linearly with mean wind speed. At large separation distances, the error becomes a constant fraction of the mean wind speed as the separation function reaches an asymptotic value. The asymptotic average of the mean of the absolute difference in the peak wind speed between the two locations is about twelve percent of the mean wind speed. The distribution of the normalized absolute differences is half-Gaussian.

Merceret, Francis J.↗

Laboratory Methods for the Measurement of Pollutants in Water and Waste Effluents

The requirement for accurate, precise, and rapid analytical procedures for the examination of water and waste samples requires the use of a variety of instruments. The instrumentation in water laboratories includes atomic absorption, UV-visible. and infrared spectrophotometers, automatic colorimetric analyzers, gas chromatographs and mass spectrometers. Because of the emphasis on regulatory action, attention is being directed toward quality control of analytical results. Among the challenging problems are the differentiation of metallic species in water at nanogram concentrations, rapid measurement of free cyanide and free ammonia, more sensitive methods for arsenic and selenium and improved characterization of organic contaminants.

Ballinger, Dwight G.↗

Ultrasonic Nondestructive Characterization of Adhesive Bonds

Adhesives and adhesive joints are widely used in various industrial applications to reduce weight and costs, and to increase reliability. For example, advances in aerospace technology have been made possible, in part, through the use of lightweight materials and weight-saving structural designs. Joints, in particular, have been and continue to be areas in which weight can be trimmed from an airframe through the use of novel attachment techniques. In order to save weight over traditional riveted designs, to avoid the introduction of stress concentrations associated with rivet holes, and to take full advantage of advanced composite materials, engineers and designers have been specifying an ever-increasing number of adhesively bonded joints for use on airframes. Nondestructive characterization for quality control and remaining life prediction has been a key enabling technology for the effective use of adhesive joints. Conventional linear ultrasonic techniques generally can only detect flaws (delamination, cracks, voids, etc) in the joint assembly. However, more important to structural reliability is the bond strength. Although strength, in principle, cannot be measured nondestructively, a slight change in material nonlinearity may indicate the onset of failure. Furthermore, microstructural variations due to aging or under-curing may also cause changes in the third order elastic constants, which are related to the ultrasonic nonlinear parameter of the polymer adhesive. It is therefore reasonable to anticipate a correlation between changes in the ultrasonic nonlinear acoustic parameter and the remaining bond strength. It has been observed that higher harmonics of the fundamental frequency are generated when an ultrasonic wave passes through a nonlinear material. It seems that such nonlinearity can be effectively used to characterize bond strength. Several theories have been developed to model this nonlinear effect. Based on a microscopic description of the nonlinear interface binding force, a quantitative method was presented. Recently, a comparison between the experimental and simulated results based on a similar theoretical model was presented. A through-transmission setup for water immersion mode-converted shear waves was used to analyze the ultrasonic nonlinear parameter of an adhesive bond. In addition, ultrasonic guided waves have been used to analyze adhesive or diffusion bonded joints. In this paper, the ultrasonic nonlinear parameter is used to characterize the curing state of a polymer/aluminum adhesive joint. Ultrasonic through-transmission tests were conducted on samples cured under various conditions. The magnitude of the second order harmonic was measured and the corresponding ultrasonic nonlinear parameter was evaluated. A fairly good correlation between the curing condition and the nonlinear parameter is observed. The results show that the nonlinear parameter might be used as a good indicator of the cure state for adhesive joints.

Qu, Jianmin↗

Optical Properties of Aerosols from Long Term Ground-Based Aeronet Measurements

AERONET is an optical ground-based aerosol monitoring network and data archive supported by NASA's Earth Observing System and expanded by federation with many non-NASA institutions including AEROCAN (AERONET CANada) and PHOTON (PHOtometrie pour le Traiteinent Operatonnel de Normalisation Satellitaire). The network hardware consists of identical automatic sun-sky scanning spectral radiometers owned by national agencies and universities purchased for their own monitoring and research objectives. Data are transmitted hourly through the data collection system (DCS) on board the geostationary meteorological satellites GMS, GOES and METEOSAT and received in a common archive for daily processing utilizing a peer reviewed series of algorithms thus imposing a standardization and quality control of the product data base. Data from this collaboration provides globally distributed near real time observations of aerosol spectral optical depths, aerosol size distributions, and precipitable water in diverse aerosol regimes. Access to the AERONET data base has shifted from the interactive program 'demonstrat' (reserved for PI's) to the AERONET homepage allowing faster access and greater development for GIS object oriented retrievals and analysis with companion geocoded data sets from satellites, LIDAR and solar flux measurements for example. We feel that a significant yet under utilized component of the AERONET data base are inversion products made from hourly principal plane and almucanter measurements. The current inversions have been shown to retrieve aerosol volume size distributions. A significant enhancement to the inversion code has been developed and is presented in these proceedings.

Holben, B. N.↗

Performing Verification and Validation in Reuse-Based Software Engineering

The implementation of reuse-based software engineering not only introduces new activities to the software development process, such as domain analysis and domain modeling, it also impacts other aspects of software engineering. Other areas of software engineering that are affected include Configuration Management, Testing, Quality Control, and Verification and Validation (V&V). Activities in each of these areas must be adapted to address the entire domain or product line rather than a specific application system. This paper discusses changes and enhancements to the V&V process, in order to adapt V&V to reuse-based software engineering.

Addy, Edward A.↗

Measures and Interpretations of Vigilance Performance: Evidence Against the Detection Criterion

Operators' performance in a vigilance task is often assumed to depend on their choice of a detection criterion. When the signal rate is low this criterion is set high, causing the hit and false alarm rates to be low. With increasing time on task the criterion presumably tends to increase even further, thereby further decreasing the hit and false alarm rates. Virtually all of the empirical evidence for this simple interpretation is based on estimates of the bias measure Beta from signal detection theory. In this article, I describe a new approach to studying decision making that does not require the technical assumptions of signal detection theory. The results of this new analysis suggest that the detection criterion is never biased toward either response, even when the signal rate is low and the time on task is long. Two modifications of the signal detection theory framework are considered to account for this seemingly paradoxical result. The first assumes that the signal rate affects the relative sizes of the variances of the information distributions; the second assumes that the signal rate affects the logic of the operator's stopping rule. Actual or potential applications of this research include the improved training and performance assessment of operators in areas such as product quality control, air traffic control, and medical and clinical diagnosis.

Balakrishnan, J. D.↗

Variability of Arctic Sea Ice as Determined from Satellite Observations

The compiled, quality-controlled satellite multichannel passive-microwave record of polar sea ice now spans over 18 years, from November 1978 through December 1996, and is revealing considerable information about the Arctic sea ice cover and its variability. The information includes data on ice concentrations (percent areal coverages of ice), ice extents, ice melt, ice velocities, the seasonal cycle of the ice, the interannual variability of the ice, the frequency of ice coverage, and the length of the sea ice season. The data reveal marked regional and interannual variabilities, as well as some statistically significant trends. For the north polar ice cover as a whole, maximum ice extents varied over a range of 14,700,000 - 15,900,000 sq km, while individual regions experienced much greater percent variations, for instance, with the Greenland Sea having a range of 740,000 - 1,110,000 sq km in its yearly maximum ice coverage. In spite of the large variations from year to year and region to region, overall the Arctic ice extents showed a statistically significant, 2.80% / decade negative trend over the 18.2-year period. Ice season lengths, which vary from only a few weeks near the ice margins to the full year in the large region of perennial ice coverage, also experienced interannual variability, along with spatially coherent overall trends. Linear least squares trends show the sea ice season to have lengthened in much of the Bering Sea, Baffin Bay, the Davis Strait, and the Labrador Sea, but to have shortened over a much larger area, including the Sea of Okhotsk, the Greenland Sea, the Barents Sea, and the southeastern Arctic.

Parkinson, Claire L.↗

Dependence of Z-R Relations on the Rain Type Classification Scheme

The TRMM Global Validation Program is giving us a unique opportunity to compare radar datasets from different sites since they are analyzed in a relatively uniform procedure. Monthly Ze-R relations for four different sites (i.e, Melbourne Florida, Houston Texas, Darwin Australia and Kwajalein Atoll) were derived. The relations were obtained using the Window Probability Matching Method (WPMM). This version of the PMM relies on matching unconditional probabilities of rain rates, R, and radar reflectivity, Ze, using rain gauge and radar data, respectively. This procedure was done separately for convective and stratiform rain type using the Steiner classification procedure. The radar and gauge data from all sites were quality controlled using the same algorithms, which include also an automatic procedure to filter unreliable rain gauge data upon comparison to radar data. An adjusted power law Z-R for each rain type was also derived by comparing the radar-gauge coincident pairs in order to adjust the total monthly rainfall to match the gauges. The obtained PMM based Ze-R relations are found to be curved lines in log-log space rather than any straight line power law. While the PMM based Ze-R curves were always distinctly different between the convective and stratiform rain, the power law based Z-R, in few cases, was found to be the same for both types. In general, a given reflectivity was matched to a much lower rain intensity in the convective rainfall as compared to that in stratiform rainfall. These findings are inherently contradictory to previous findings based on disdrometer data and suggest some precaution for using the latter Z-R relations on radar data when the partition of stratiform and convective rainfall amount is in concern. The inverse trends in the relations might be caused by effects such as partial beam fillings, the use of different classification schemes, as well as having a distinct difference in the Z-R relations between the initial convective and the trailing transition regions as suggested by recent findings.

Amitai, Eyal↗

A Global Data Assimilation System for Atmospheric Aerosol

We will give an overview of an aerosol data assimilation system which combines advances in remote sensing of atmospheric aerosols, aerosol modeling and data assimilation methodology to produce high spatial and temporal resolution 3D aerosol fields. Initially, the Goddard Aerosol Assimilation System (GAAS) will assimilate TOMS, AVHRR and AERONET observations; later we will include MODIS and MISR. This data assimilation capability will allows us to integrate complementing aerosol observations from these platforms, enabling the development of an assimilated aerosol climatology as well as a global aerosol forecasting system in support of field campaigns. Furthermore, this system provides an interactive retrieval framework for each aerosol observing satellites, in particular TOMS and AVHRR. The Goddard Aerosol Assimilation System (GAAS) takes advantage of recent advances in constituent data assimilation at DAO, including flow dependent parameterizations of error covariances and the proper consideration of model bias. For its prognostic transport model, GAAS will utilize the Goddard Ozone, Chemistry, Aerosol, Radiation and Transport (GOCART) model developed at NASA/GSFC Codes 916 and 910.3. GOCART includes the Lin-Rood flux-form, semi-Langrangian transport model with parameterized aerosol chemistry and physical processes for absorbing (dust and black carbon) and non-absorbing aerosols (sulfate and organic carbon). Observations and model fields are combined using a constituent version of DAO's Physical-space Statistical Analysis System (PSAS), including its adaptive quality control system. In this talk we describe the main components of this assimilation system and present preliminary results obtained by assimilating TOMS data.

daSilva, Arlindo↗

Life Testing of the Vapor Compression Distillation Urine Processing Assembly (VCD/UPA) at the Marshall Space Flight Center

Wastewater and urine generated on the International Space Station will be processed to recover pure water. The method selected is vapor compression distillation (VCD). To verify the long-term reliability and performance of the VCD Urine Processing Assembly (UPA), accelerated life testing was performed at the Marshall Space Flight Center (MSFC) from January 1993 to April 1996. Two UPAS, the VCD-5 and VCD-5A, were tested for 204 days and 665 days, respectively. The compressor gears and the distillation centrifuge drive belt were found to have an operating life of approximately 4800 hours. Precise alignment of the flex-spline of the fluids pump is essential to avoid failure of the pump after about 400 hours of operation. Also, leakage around the seals of the drive shaft of the fluids pump and purge pump must be eliminated for continued good performance. Results indicate that, with some design and procedural modifications and suitable quality control, the required performance and operational life can be met with the VCD/UPA.

Wieland, Paul O.↗

Cross-Sensor Calibration of the GAI Long Range Detection Network

The long range component of the North American Lightning Detection Network has been providing experimental data products since July 1996, offering cloud-to-ground lightning coverage throughout the Atlantic and Western Pacific oceans, as well as south to the Intertropical Convergence Zone. The network experiences a strong decrease in detection efficiency with range, which is also significantly modulated by differential propagation under day, night and terminator-crossing conditions. A climatological comparison of total lightning data observed by the Optical Transient Detector (OTD) and CG lightning observed by the long range network is conducted, with strict quality control and allowance for differential network performance before and after the activation of the Canadian Lightning Detection Network. This yields a first-order geographic estimate of long range network detection efficiency and its spatial variability. Intercomparisons are also performed over the continental US, allowing large scale estimates of the midlatitude climatological IC:CG ratio and its possible dependence on latitude.

Boccippio, Dennis J.↗

Comprehensive Design Reliability Activities for Aerospace Propulsion Systems

This technical publication describes the methodology, model, software tool, input data, and analysis result that support aerospace design reliability studies. The focus of these activities is on propulsion systems mechanical design reliability. The goal of these activities is to support design from a reliability perspective. Paralleling performance analyses in schedule and method, this requires the proper use of metrics in a validated reliability model useful for design, sensitivity, and trade studies. Design reliability analysis in this view is one of several critical design functions. A design reliability method is detailed and two example analyses are provided-one qualitative and the other quantitative. The use of aerospace and commercial data sources for quantification is discussed and sources listed. A tool that was developed to support both types of analyses is presented. Finally, special topics discussed include the development of design criteria, issues of reliability quantification, quality control, and reliability verification.

Christenson, R. L.↗

1D Variational Assimilation of TOVS/ATOVS Level 1b Data

Recently, it has been shown that the use of observations from satellite-borne microwave and infrared radiometers in data assimilation systems consistently increases forecast skill. Considerable effort has been expended over the past two decades, particularly with the TIROS Operational Vertical Sounder (TOVS), to achieve this result. The positive impact on forecast skill has resulted from improvements in quality control algorithms, systematic error correction schemes, and data assimilation systems. Despite these recent advances, there are still many issues regarding the use of satellite data in data assimilation systems that remain unresolved. For example, at several centers, much of the TOVS data are not assimilated over land as a result of the difficulty in specifying the surface emissivity. In this study, we add the microwave surface emissivity to the state vector so that it is retrieved rather than specified by a model. The LDVAR temperature and humidity information is then assimilated interactively into the Goddard Earth Observing System - Data Assimilation System (GEOS-DAS). Results of 1DVAR assimilations with both TOVS and ATOVS will be shown. We will compare the results obtained with HIRS/MSU/SSU and HIRS/AMSU-A2.

Joiner, J.↗

An Efficient Objective Analysis System for Parallel Computers

A new objective analysis system designed for parallel computers will be described. The system can produce a global analysis (on a 2 x 2.5 lat-lon grid with 20 levels of heights and winds and 10 levels of moisture) using 120,000 observations in less than 3 minutes on 32 CPUs (SGI Origin 2000). No special parallel code is needed (e.g. MPI or multitasking) and the 32 CPUs do not have to be on the same platform. The system Ls totally portable and can run on -several different architectures at once. In addition, the system can easily scale up to 100 or more CPUS. This will allow for much higher resolution and significant increases in input data. The system scales linearly as the number of observations and the number of grid points. The cost overhead in going from I to 32 CPus is 18%. in addition, the analysis results are identical regardless of the number of processors used. T'his system has all the characteristics of optimal interpolation, combining detailed instrument and first guess error statistics to produce the best estimate of the atmospheric state. It also includes a new quality control (buddy check) system. Static tests with the system showed it's analysis increments are comparable to the latest NASA operational system including maintenance of mass-wind balance. Results from a 2-month cycling test in the Goddard EOS Data Assimilation System (GEOS DAS) show this new analysis retains the same level of agreement between the first guess and observations (0-F statistics) throughout the entire two months.

Stobie, James G.↗