Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “MAGNETIC TAPE”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 613 records · Page 34

Forced flow cooling of high field, REBCO-based, fusion magnets using supercritical hydrogen, helium, and neon

Rare Earth Barium Copper Oxide (REBCO) High Temperature Superconductor (HTS) tapes are being considered for the Toroidal Field (TF) magnets of a highly compact, high field fusion reactor operating at magnetic fields as high as 21 T and operating temperatures in the range of 10–30 K. Due to the increase in range of operating conditions made available through HTS tapes, a new set of cryogenic fluids are being considered for forced flow cooling. The present study investigates helium, hydrogen, and neon as a forced flow coolant for REBCO HTS tapes used in a highly compact, high-field reactor design. Four design criteria are considered, including current sharing temperature, fluid inlet temperature, cable pressure drop (dP), and operating pressure. From these simulations, neon is removed from consideration due to its high required pressure drop and low temperature margins with respect to the current sharing limit. Helium and hydrogen are then compared, with hydrogen producing the highest overall heat transfer rate at its optimum operating condition (1.5 MPa/15 K). A compromise across inlet temperature, dP, and operating pressure is found when helium has a minimum initial temperature of 10 K and an inlet pressure of 2.0 MPa. For the current design, helium is selected as a coolant due its acceptable cable pressure drop, required cooling load, and system complexity inherent to a forced-flow cryogenic system.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Magnet Architectures and Active Radiation Shielding Study (MAARSS)

This report describes the analysis of several magnetic radiation shield architectures and the spacecraft systems associated with them, such as quench detection, thermal management, and compensation coils. This work was performed as part of the NASA Institute of Advanced Concepts (NIAC) Grant Phase II effort. Because radiation exposure during long duration space missions poses a significant risk for crewed space-flight, Advanced Magnetic Lab, Inc. (AML) and NASA are studying magnetic radiation shielding, which may generate low-mass protection. Recent technological developments in high-temperature superconducting technology suggest the possibility of such shielding. This report analyzes some of the technical difficulties involved in such a system and identifies technology areas where further investment would be warranted. Most analysis was performed on a baseline configuration (8-meter diameter coils, with 1 tesla field). However, a baseline design with an expandable coil configuration (16 meter diameter coils, 1.5 tesla field) has a significant potential to increase shielding efficiency. The magnetic forces on the magnetic shield's components are large enough to require detailed structural design. Analysis of the thermal structural response of a yttrium-barium-copper-oxide (YBCO) high-temperature, superconducting (HTS) tape in a large-scale solenoid magnet showed that structural and thermal performance improved by replacing Hastelloy® with graphene in the tape. Integrating graphene into the high-strength fiber (HSF) support structure brings even greater benefits. The energy stored in a shield system's magnetic field must be safely dissipated if a quench-type failure occurs. Analysis of quench detection by fiber-optic thermal sensing and improvement of quench characteristics using graphene showed quench is manageable. Low-temperature superconductors can quench when subjected to movement, but lab tests of coil expansion testing showed that HTS materials do not quench when subject to the movement associated with coil expansion. Compensation coils are necessary to reduce the magnetic field in the crew habitat. Analysis showed that subdividing the compensation coil into individually controlled sections allows for a robust, adjustable system. AML analyzed the forces on an approaching capsule that were a result of eddy currents in its structure induced by its motion through the magnetic field from the coils. AML also analyzed coil-to-coil forces. Thermal control to maintain the HTS material at a suitable temperature is challenging. The sunshield technology review revealed a greater possibility of thermal insulation of the coils and use of passive cooling. The availability of suitable cryocoolers was also reviewed. A parametric graph estimating mass and shielding effectiveness for strength and thickness was developed, and allows spacecraft designers to assess the tradeoffs of using a magnetic radiation shield.

Spacecraft↗

Nickel Accounting for the Psyche Spacecraft

(16) Psyche is a metallic asteroid located in the asteroid belt between Mars and Jupiter. The composition of Psyche is unknown, but the scientific community believes it is composed primarily of iron, nickel, and silicates. The Psyche mission will be the first space mission to study this asteroid in close proximity, and as such, determining the elemental composition of the asteroid is one of the primary objectives of this mission. The spacecraft measures this elemental composition using the Gamma Ray Spectrometer (GRS), which detects cosmic-ray induced gamma rays from Psyche’s surface. In addition to gamma rays from Psyche, the GRS will also detect background gamma rays from spacecraft material nearby the GRS. Because Ni is such a key element for achieving the mission science objectives, a special effort has been made to minimize background gamma rays from Ni, thus maximizing sensitivity to the Ni gamma rays from Psyche. The Psyche mission approached this potential Ni background issue with two methods, locating the GRS away from the spacecraft/source of Ni and setting a threshold requirement against the total Ni mass of the spacecraft. Verifying that the total amount of Ni on the spacecraft is within this threshold is thus a key part of ensuring the GRS can meet its science objectives. Ni alloys are commonly used on spacecraft, but the mass and location of elemental Ni is not typically accounted for. Ni can be found in many materials all over the spacecraft – in fasteners, optical assemblies, magnetic shields, electromagnetic interference (EMI) tape, under gold plating, in connectors, and so on. The task proved further challenging because of the distributed nature of the build of this spacecraft and the use of vendors external to JPL. While the analysis was atypical and source information difficult to cull, the approach described in this paper used tools and data available to the project in some form to achieve this goal. For Psyche, current analysis shows there is margin in meeting the Ni mass requirement. This paper explains the systematic approach used to accurately and precisely record Ni content on the Psyche spacecraft. While this approach was defined for Ni on the Psyche mission, it can be used for any future project with the need to accurately estimate the total mass of a single element or material on a spacecraft.

Cullinan, Joe↗

Nickel Accounting for the Psyche Spacecraft

(16) Psyche is a metallic asteroid located in the asteroid belt between Mars and Jupiter. The composition of Psyche is unknown, but the scientific community believes it is composed primarily of iron, nickel, and silicates. The Psyche mission will be the first space mission to study this asteroid in close proximity, and as such, determining the elemental composition of the asteroid is one of the primary objectives of this mission. The spacecraft measures this elemental composition using the Gamma Ray Spectrometer (GRS), which detects cosmic-ray induced gamma rays from Psyche’s surface. In addition to gamma rays from Psyche, the GRS will also detect background gamma rays from spacecraft material nearby the GRS. Because Ni is such a key element for achieving the mission science objectives, a special effort has been made to minimize background gamma rays from Ni, thus maximizing sensitivity to the Ni gamma rays from Psyche. The Psyche mission approached this potential Ni background issue with two methods, locating the GRS away from the spacecraft/source of Ni and setting a threshold requirement against the total Ni mass of the spacecraft. Verifying that the total amount of Ni on the spacecraft is within this threshold is thus a key part of ensuring the GRS can meet its science objectives. Ni alloys are commonly used on spacecraft, but the mass and location of elemental Ni is not typically accounted for. Ni can be found in many materials all over the spacecraft – in fasteners, optical assemblies, magnetic shields, electromagnetic interference (EMI) tape, under gold plating, in connectors, and so on. The task proved further challenging because of the distributed nature of the build of this spacecraft and the use of vendors external to JPL. While the analysis was atypical and source information difficult to cull, the approach described in this paper used tools and data available to the project in some form to achieve this goal. For Psyche, current analysis shows there is margin in meeting the Ni mass requirement. This paper explains the systematic approach used to accurately and precisely record Ni content on the Psyche spacecraft. While this approach was defined for Ni on the Psyche mission, it can be used for any future project with the need to accurately estimate the total mass of a single element or material on a spacecraft.

Cullinan, Joe↗

Apparatus and method for measuring critical current properties of a coated conductor

The transverse critical-current uniformity in a superconducting tape was determined using a magnetic knife apparatus. A critical current I.sub.c distribution and transverse critical current density J.sub.c distribution in YBCO coated conductors was measured nondestructively with high resolution using a magnetic knife apparatus. The method utilizes the strong depression of J.sub.c in applied magnetic fields. A narrow region of low, including zero, magnetic field in a surrounding higher field is moved transversely across a sample of coated conductor. This reveals the critical current density distribution. A Fourier series inversion process was used to determine the transverse J.sub.c distribution in the sample.

47 OTHER INSTRUMENTATION↗

Strain Distribution in REBCO-Coated Conductors Bent With the Constant-Perimeter Geometry

Here, cable and magnet applications require bending REBa 2 Cu 3 O 7-δ (REBCO, RE = rare earth) tapes around a former to carry high current or generate specific magnetic fields. With a high aspect ratio, REBCO tapes favor the bending along their broad surfaces (easy way) than their thin edges (hard way). The easy-way bending forms can be effectively determined by the constant-perimeter method that was developed in the 1970s to fabricate accelerator magnets with flat thin conductors. The method, however, does not consider the strain distribution in the REBCO layer that can result from bending. Therefore, the REBCO layer can be overstrained and damaged even if it is bent in an easy way as determined by the constant-perimeter method. To address this issue, we developed a numerical approach to determine the strain in the REBCO layer using the local curvatures of the tape neutral plane. Two orthogonal strain components are determined: the axial component along the tape length and the transverse component along the tape width. These two components can be used to determine the conductor critical current after bending. The approach is demonstrated with four examples relevant for applications: a helical form for cables, forms for canted cos θ dipole and quadrupole magnets, and a form for the coil end design. The approach allows us to optimize the design of REBCO cables and magnets based on the constant-perimeter geometry and to reduce the strain-induced critical current degradation.

(REBCO RE = rare earth) coated conductors↗

The great flare of 1982 June 6

The great soft X-ray (SXR) flare (X12) of the past solar maximum was observed by Hinotori and by Big Bear Solar Observatory (BBSO) on June 6, 1982. Hinotori data consist of hard X-ray (HXR) and SXR images in the rise and decay of the flare, high-resolution soft X-ray spectra throughout the flare, and HXR and gamma-ray data. The BBSO data include films of H-alpha, H-alpha blue wing, D3 and longitudinal magnetic field, as well as video tapes of continuum. Images in HXR, SXR, H-alpha, D3 and the continuum are compared and SXR spectra analyzed. The flare resulted from extended motion of a large spot shearing the magnetic field. D3 and white-light images exhibit a progression from fast flashes to two ribbons, while both HXR and SXR are centered on the optical kernels. The continuum emission shows the same temporal behavior as the HXR at 160 keV. In its early phases, the Fe XXV line was double-peaked, and a decreasing blueshifted (up to 400 km/sec) component was observed, from which the evaporation rate of chromospheric material was estimated. It is suggested that this upflow is adequate to supply the coronal cloud. Flare energetics are discussed in detail, and it is concluded that a significant amount of energy was deposited in the corona, and that nonthermal electrons are the major energy input.

Tanaka, K.↗

Berkeley Lab Finite Element Framework (BELFEM) v0.1

The software program, referred to as BELFEM, is a specialized finite element code designed for the magnetodynamic modeling of high-temperature superconducting (HTS) tapes. It incorporates novel mixed finite element formulations, particularly the h-ϕ-formulation with thin-shell simplification, to efficiently simulate larger geometries. This methodology is extremely promising for predicting the electrodynamic performance of HTS tapes used in superconducting cables and magnets, offering the benefit of reduced computational cost. Compared to similar technologies like COMSOL Multiphysics and GetDP, BELFEM's performance benchmarking indicates superior efficiency in its thin-shell implementation. In the future, it will also support features like thermal coupling and inter-tape current sharing, enhancing its utility in research and development, particularly in nuclear fusion applications. The intent is to develop BELFEM as a robust and efficient tool for the HTS community, contributing to the analysis and design of superconducting cables and magnets.

Messe, Christian↗

Microstructure dependence of the c-axis critical current density in second generation YBCO tapes

C-axis current flow in high temperature superconductor (HTS) tape-shaped wires arises in configurations where the local wire axis is not perpendicular to the local magnetic field, such as in power cables with helically wound HTS tapes. The c-axis critical current density J{sub c}{sup c} has been recently found to be orders of magnitude lower than the ab-plane critical current density J{sub c}{sup ab}. Here we report on J{sub c}{sup c} (77 K, sf) values of various YBa{sub 2}Cu{sub 3}O{sub 7}-based (YBCO) tapes with different microstructures. Our results show that the value of J{sub c}{sup c} (77 K, sf) decreases significantly with increasing concentration of ab-plane stacking faults in YBCO thin films and that the critical current anisotropy {gamma} = J{sub c}{sup ab}/J{sub c}{sup c} can reach values as high as 2070, implying that in the highest-anisotropy tape, {approx}20% of the tape width carries c-axis current in a helically wound power cable.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Development of a second COMB dipole magnet with STAR wires

Rare-Earth Barium Copper Oxide (REBCO) coated conductors are an attractive option for application in high-field accelerator magnets due to their high critical field and the convenience of fabrication without heat treatment compared to some other superconductors. Fermilab plays a vital role in superconducting accelerator magnet R&D under the framework of the U.S. Magnet Development Program. An integral part of that program is the accelerator magnet development based on REBCO conductors to demonstrate self-fields of 5 T or greater compatible with operation in hybrid configurations to generate fields beyond 16 T for future High Energy Physics (HEP) applications. A small, two-layer REBCO dipole magnet based on the Conductor on Molded Barrel (COMB) magnet technology, developed at Fermilab with Symmetric Tape Round (STAR®) wires from AMPeers LLC was recently fabricated and tested in liquid helium, demonstrating the design feasibility. A second dipole magnet based on the same technology is currently under development at Fermilab. The coil has a 60-mm clear bore and a 120-mm OD and consists of six layers of STAR® conductor, which allows to significantly increase the magnetic field compared to the previous design, and potentially probe the 5 T self-field target. This presentation reports the progress in the magnet development.

Kashikhin, Vadim [Fermilab]↗

Conceptual Design of A 20 T Dipole Based on Hybrid REBCO/Nb 3 Sn Cos-theta Coil

This paper presents a design concept of an HTS/LTS hybrid dipole with 50 mm aperture and 20 T nominal field based on a cos-theta coil and a cold iron yoke. The HTS part of magnet coil uses REBCO Twisted Stacked Tape cable. The LTS part is graded and made of two Nb3Sn Rutherford cables. Due to high sensitivity of HTS/LTS coils to large stresses and strains at high fields, a Stress Management (SM) concept combined with the cos-theta coil geometry is used. The results of magnet magnetic analysis are presented and discussed.

43 PARTICLE ACCELERATORS↗

The reduction, verification and interpretation of MAGSAT magnetic data over Canada

Analysis of Investigator B tapes was extended to use a statistical screening of individual data points in each grid cell over the map area. The mean value of data from each cell was computed and all data values more than 4nT from the mean were rejected. The revised mean and standard deviation was computed. The average standard deviation for all map grid cells was 1.4nT for the scalar anomaly map and about 2nT for the vector component anomaly maps. At this stage, the grid cell is larger and spatial resolution lower for the vector maps than for the scalar maps, because the vector components are considerably more disturbed and more data points were rejected. An approach for altitude adjustment is in progress so that corrections can be made and data reduction procede. To evaluate the use of scalar and vector MAGSAT data for the production of regional magnetic charts, charts of the north, east, vertical, and scalar field derived from MAGSAT and from Canadian aeromagnetic data were compared. It appears possible to retrieve crustal signals from the horizontal vector components despite external disturbance fields at high latitude.

Coles, R. L.↗

Investigation of the effects of external current systems on the MAGSAT data utilizing grid cell modeling techniques

Efforts in support of the development of a model of the magnetic fields due to ionospheric and magnetospheric electrical currents are discussed. Specifically, progress made in reading MAGSAT tapes and plotting the deviation of the measured magnetic field components with respect to a spherical harmonic model of the main geomagnetic field is reported. Initial tests of the modeling procedure developed to compute the ionosphere/magnetosphere-induced fields at satellite orbit are also described. The modeling technique utilizes a liner current element representation of the large scale current system.

Klumpar, D. M.↗

Advanced silver sheathed 2212/Ag wire for high field magnets

Commercial High Temperature Superconductors (HTS) are all tape shaped (widths > 10 times thickness), because achieving useful current densities required them to be processed into this form, even though this also makes it more problematic to use them in some important coil types. Our product is based on 2212 (Bi2Sr2CaCu2O8) and it is the only HTS that can be processed into high current density wire forms that are similar to proven low temperature superconductors (LTS), while surpassing them in field generating and operating temperature capability. Required now are higher current density, lower cost and longer length 2212 wires to enable broad utilization where HTS tape usage is problematic. In Phase II we developed vital cost-lowering process technology elements and we test-processed longer wires with the standard commercial design as baseline and benchmark for our lower cost, higher quality and longer piece length wire advances. By initial application of Jc-boosting wire features, these wires exhibited significant performance increases. This Phase IIA program has now developed and qualified these technologies for lower cost, higher quality and longer piece length manufacturing in combination with current density-boosting wire features, paving the way to manufacturing capability that is essential for cost-effective commercial utilization of 2212 wire. Technical areas included automated, high uniformity powder packing, advanced drawing, annealing, lubricant cleaning and filament bundling, followed by integration of higher current density wire features and process variations.

17 WIND ENERGY↗

Electromagnetic Properties of (Gd, Y)Ba2Cu3Ox Superconducting Tapes With High Levels of Zr Addition

The dependence of the critical current density (J(c)) on the orientation of applied magnetic fields was studied in Zr-doped (Gd, Y)Ba2Cu3Ox tapes fabricated by metal organic chemical vapor deposition. The in-field performance of J(c) of (Gd, Y)Ba2Cu3Ox tapes with Zr-doping levels of 7.5-30 at.% was investigated up to 5 T over a temperature range of 40-77 K. The highest critical currents (I-c) at H parallel to c and the highest values of minimum Ic in angular dependence measurements were achieved in the tapes with 20% Zr doping over a broad range of temperature and magnetic field conditions measured. The electromagnetic properties have been related to the changes in BaZrO3 content and microstructure.

Liu, Y↗

Induction Bonding of Prepreg Tape and Titanium Foil

Hybrid structural laminates made of titanium foil and carbon fiber reinforced polymer composite offer a potential for improved performance in aircraft structural applications. To obtain information needed for the automated fabrication of hybrid laminates, a series of bench scale tests were conducted of the magnetic induction bonding of titanium foil and thermoplastic prepreg tape. Foil and prepreg specimens were placed in the gap of a toroid magnet mounted in a bench press. Several magnet power supplies were used to study power at levels from 0.5 to 1.75 kW and frequencies from 50 to 120 kHz. Sol-gel surface-treated titanium foil, 0.0125 cm thick, and PIXA/IM7 prepreg tape were used in several lay-up configurations. Data were obtained on wedge peel bond strength, heating rate, and temperature ramp over a range of magnet power levels and frequencies at different "power-on" times for several magnet gap dimensions. These data will be utilized in assessing the potential for automated processing. Peel strengths of foil-tape bonds depended on the maximum temperature reached during heating and on the applied pressure. Maximum peel strengths were achieved at 1.25kW and 8OkHz. Induction heating of the foil appears to be capable of good bonding up to 10 plies of tape. Heat transfer calculations indicate that a 20-40 C temperature difference exists across the tape thickness during heat-up.

Messier, Bernadette C.↗

Business models to assure availability of advanced superconductors for the accelerator sector and promote stewardship of superconducting magnet technology for the US economy

Stakeholders representing concerns of national and global leadership, industries that use superconducting magnets in products, manufacturers of superconducting wires and tapes that supply to industries, and innovation generators from small businesses and universities came together to address stewardship of superconducting magnet technology and assurance of supply of advanced superconductors to the accelerator sector. This report outlines potential public-private partnerships that develop and enhance domestic capabilities to meet the needs of science facilities in the accelerator systems sector and in the broader commercial ecosystem.

43 PARTICLE ACCELERATORS↗