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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 613 records · Page 34
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Thermal Analysis of a Superconducting Undulator Cryostat for the APS Upgrade

The Advanced Photon Source Upgrade includes four 4.8-m-long superconducting undulator (SCU) cryostats, each containing two planar undulator NbTi magnets up to 1.9 m long. The cooling is provided by six cryocoolers arranged in three thermal circuits. The magnets are indirectly cooled with LHe penetrating through channels in the magnet cores. This 4 K circuit, which also includes a LHe tank, is cooled by five 4 K cryocooler 2nd stages. A beam vacuum, which is thermally isolated from the magnets, is cooled by one 10 K cryocooler 2nd stage. A thermal shield and warm parts of current leads are cooled by the 1st stages of all six cryocoolers. This paper presents an ANSYS-based thermal analysis of the new SCU cryostat including all thermal circuits. The benchmarked thermal conductance between the cryocooler cold heads and the LHe tank are used in the calculations as well as the measured cryocooler load lines. The model predicts temperatures in the system, total 4 K heat loads, and excess cooling power for various operational modes of the undulator.

Shiroyanagi, Y.↗
NASA NTRS1980

Solar-heating and cooling system design package

Package of information includes design data, performance specifications, drawings, hazard analysis, and spare parts list for commercially produced system installed in single-family dwelling in Akron, Ohio. System uses air flat-plate collectors, 12000 kg rock storage and backup heat pump. Solar portion requires 0.7 kW, and provides 35% of average total heating load including hot water. Information aids persons considering installing solar home-heating systems.

Source record↗
NASA NTRS1985

Development of advanced high-temperature heat flux sensors. Phase 2: Verification testing

A two-phase program is conducted to develop heat flux sensors capable of making heat flux measurements throughout the hot section of gas turbine engines. In Phase 1, three types of heat flux sensors are selected; embedded thermocouple, laminated, and Gardon gauge sensors. A demonstration of the ability of these sensors to operate in an actual engine environment is reported. A segmented liner of each of two combustors being used in the Broad Specification Fuels Combustor program is instrumented with the three types of heat flux sensors then tested in a high pressure combustor rig. Radiometer probes are also used to measure the radiant heat loads to more fully characterize the combustor environment. Test results show the heat flux sensors to be in good agreement with radiometer probes and the predicted data trends. In general, heat flux sensors have strong potential for use in combustor development programs.

Atkinson, W. H.↗
NASA NTRS1987

Effects of specularly reflected radiation on spacecraft temperatures and thermal gradients

This paper describes the effect that specularly reflected solar energy has upon the heating load imposed upon orbiting spacecraft. Because this reflection may increase the total heating by factors of two or three, it is important that it can be computed accurately. An efficient method for treating multiple reflections is given and demonstrated by computing the temperatures and thermal gradients in a reflecting spherical radiator.

Emery, A. F.↗
NASA NTRS1987

Development of a high-performance cryogenic radiator with V-groove radiation shields

A feasibility demonstration model of a new-technology, high-performance, cryogenic radiative cooler has been successfully tested in a helium-cooled vacuum chamber. Thermal isolation of the radiator cold stage from the warm spacecraft and instrument is achieved by a novel arrangement of lightweight radiation shields which form large V-groove cavities, and by the use of low-conductance structural supports. The vacuum chamber experiments demonstrate the thermal isolation capability of the radiator design. Analytical model predictions are all within 1 K of the measured test temperatures. Utilization of this design enables reasonably sized radiative coolers (less than 0.3 sq m) to achieve operating temperatures below 60 K at earth, Mars, and beyond for useful cooling loads below 75 mW. The design can be scaled to accommodate larger heat loads. The reduction in operating temperature of over 15 K relative to any radiative cooler flown in the past will allow the V-groove isolation radiator to meet the challenging instrument cooling requirements of many future space missions.

Bard, Steven↗
NASA NTRS1995

Ames Research Center Mars/Pathfinder Heat Shield Design Verification ARC-JET Test

Design verification tests were performed on samples representing the aerobrake of the Mars/Pathfinder vehicle. The test specimens consisted of the SLA-561V ablator bonded to the honeycomb structure. The primary objective was to evaluate the ablation materials performance and to measure temperatures within the ablator, at the structural bondline and at the back sheet of the honeycomb structure. Other objectives were to evaluate the effect of ablative repair plug material treatment and voids in the heat shield. A total of 29 models were provided for testing in the Ames 60MW arc-jet facility. Of these, 23 models were flat-faced and six remaining models were curved edge ones, intended to simulate the conditions on the curved rim of the forebody where the maximum shear occurred. Eight sets of test conditions were used. The stagnation point heating rates varied from 47 to 240 W/cm2 and the stagnation pressures from 0.15 to 0.27 atm. (The maximum flight values are 132 W/cm2 and 0.25 atm) The majority of these runs were made at a nominal stagnation pressure of 0.25 atm. Two higher pressure runs were made to check the current (denser) ablation material for spallation, or other forms of thermal stress failure. Over 60% of the flatfaced models yielded good thermocouple data and all produced useful surface recession information. Of the five curved-edge models that were tested, only one gave good data; the remaining ones experienced model-holder failure. The test results can be summarized by noting that no failure of the ablative material was observed on any model. Also, the bondline temperature design limit of 250 C was never reached within an equivalent flight time despite a stagnation point heat load that exceeded the maximum flight value by up to 130%. At heating rates of over 200W/cm2 and stagnation pressures of 0.25 atm, or greater, the average surface recessions exceeded 0.5 cm on some models. The surface roughness increased dramatically at pressures above 0.25 atm and was four times greater at 0.27 atm than at 0.25 atm. Procured repair plug material performed much better than room-temperature cured plugs, as observed in the previous tests. Voids in the ablator did not increase local temperatures and gaps did not grow during testing.

Tran, Huy K.↗
NASA NTRS2008

Computational Model of Heat Transfer on the ISS

SCRAM Lite (SCRAM signifies Station Compact Radiator Analysis Model) is a computer program for analyzing convective and radiative heat-transfer and heat-rejection performance of coolant loops and radiators, respectively, in the active thermal-control systems of the International Space Station (ISS). SCRAM Lite is a derivative of prior versions of SCRAM but is more robust. SCRAM Lite computes thermal operating characteristics of active heat-transport and heat-rejection subsystems for the major ISS configurations from Flight 5A through completion of assembly. The program performs integrated analysis of both internal and external coolant loops of the various ISS modules and of an external active thermal control system, which includes radiators and the coolant loops that transfer heat to the radiators. The SCRAM Lite run time is of the order of one minute per day of mission time. The overall objective of the SCRAM Lite simulation is to process input profiles of equipment-rack, crew-metabolic, and other heat loads to determine flow rates, coolant supply temperatures, and available radiator heat-rejection capabilities. Analyses are performed for timelines of activities, orbital parameters, and attitudes for mission times ranging from a few hours to several months.

Torian, John G.↗
NASA NTRS2016

Optimization of a Hot Structure Aeroshell and Nose Cap for Mars Atmospheric Entry

The National Aeronautics and Space Administration (NASA) is preparing to send humans beyond Low Earth Orbit and eventually to the surface of Mars. As part of the Evolvable Mars Campaign, different vehicle configurations are being designed and considered for delivering large payloads to the surface of Mars. Weight and packing volume are driving factors in the vehicle design, and the thermal protection system (TPS) for planetary entry is a technology area which can offer potential weight and volume savings. The feasibility and potential benefits of a ceramic matrix composite hot structure concept for different vehicle configurations are explored in this paper, including the nose cap for a Hypersonic Inflatable Aerodynamic Decelerator (HIAD) and an aeroshell for a mid lift-to-drag (Mid L/D) concept. The TPS of a planetary entry vehicle is a critical component required to survive the severe aerodynamic heating environment during atmospheric en- try. The current state-of-the-art is an ablative material to protect the vehicle from the heat load. The ablator is bonded to an underlying structure, which carries the mechanical loads associated with entry. The alternative hot structure design utilizes an advanced carbon-carbon material system on the outer surface of the vehicle, which is exposed to the severe heating and acts as a load carrying structure. The preliminary design using the hot structure concept and the ablative concept is determined for the spherical nose cap of the HIAD entry vehicle and the aeroshell of the Mid L/D entry vehicle. The results of the study indicate that the use of hot structures for both vehicle concepts leads to a feasible design with potential weight and volume savings benefits over current state-of-the-art TPS technology that could enable future missions.

Langston, Sarah L.↗
NASA NTRS1983

Analysis of aerothermal loads on spherical dome protuberances

Hypersonic flow over spherical dome protuberances was investigated to determine increased pressure and heating loads to the surface. The configuration was mathematically modeled in a time-dependent three-dimensional analysis of the conservation of mass, momentum (Navier-Stokes), and energy equations. A boundary mapping technique was used to obtain a rectangular parallelepiped computational domain, a MacCormack explicit time-split predictor-corrector finite difference algorithm was used to obtain solutions. Results show local pressures and heating rates for domes one-half, one, and two boundary layer thicknesses high were increased by factors on the order of 1.4, 2, and 6, respectively. Flow over the lower dome was everywhere attached while flow over the intermediate dome had small windward and leeside separations. The higher dome had an unsteady windward separation region and a large leeside separation region. Trailing vortices form on all domes with intensity increasing with dome height. Discussion of applying the results to a thermally bowed thermal protection system are presented.

Olsen, G. C.↗
DOE OSTI2019

Thermal Loads and Cooling Design for ITER in-Port Low Field Side Reflectometer Diagnostic System

The current design for the ITER Low Field Side Reflectometer (LFSR) diagnostic system contains six circular waveguides that function as both launch and receive antennas. The front end of LFSR system, interfacing with the plasma facing DFW and its supporting diagnostic shielding Modules (DSM), is integrated into Equatorial Port Plug 11(EPP#11). In-vessel LFSR configuration is mainly divided into two sections, i.e. Front Antenna Unit (FAU) and in-vessel Transmission Line (TL) components. During plasma normal operation, the 14 MeV neutrons from D-T fusion reactions penetrate into the port plug and LFSR components. Neutronics code ATTILA is used for assessing the volumetric heating of in-vessel components. The maximum normal heat load due to radiation and the charge exchange from plasma is 0.35 MW/m 2 , which has to be applied on those surfaces affected by a viewing factor consistent with the aperture surface position and orientation. The front antenna unit (FAU) needs the active cooling to handle the radiant and nuclear heating from the plasma. Due to the specific viewing aperture layout at the front-end of in-vessel LFSR, the cooling channel design is challenging. The thermal-hydraulic iterations are performed to achieve the desirable temperature distribution of the water cooled front antenna units. The progressive ratcheting effects of the FAU subjected to cyclic thermal loading are examined by the preliminary non-linear elastic-plastic analysis.

42 ENGINEERING↗
NASA NTRS1978

Site dependent factors affecting the economic feasibility of solar powered absorption cooling

A procedure was developed to evaluate the cost effectiveness of combining an absorption cycle chiller with a solar energy system. A basic assumption of the procedure is that a solar energy system exists for meeting the heating load of the building, and that the building must be cooled. The decision to be made is to either cool the building with a conventional vapor compression cycle chiller or to use the existing solar energy system to provide a heat input to the absorption chiller. Two methods of meeting the cooling load not supplied by solar energy were considered. In the first method, heat is supplied to the absorption chiller by a boiler using fossil fuel. In the second method, the load not met by solar energy is net by a conventional vapor compression chiller. In addition, the procedure can consider waste heat as another form of auxiliary energy. Commercial applications of solar cooling with an absorption chiller were found to be more cost effective than the residential applications. In general, it was found that the larger the chiller, the more economically feasible it would be. Also, it was found that a conventional vapor compression chiller is a viable alternative for the auxiliary cooling source, especially for the larger chillers. The results of the analysis gives a relative rating of the sites considered as to their economic feasibility of solar cooling.

Bartlett, J. C.↗
DOE OSTI2024

Dependence of Heat Removal Rate of Pebble-Based Rods on Inter-Pebble Matrix Fill Fraction

Carbon pebble rods are a promising candidate for use in high heat flux regions of magnetic fusion energy reactor walls. Under high (10 – 50 MW/m 2 ) heat loads, carbon pebble rods release hot pebbles from the exposed surface, carrying away heat as the pebble rod surface recedes. In this work, we show that the surface recession rate during heating can be adjusted by changing the mechanical strength of the extruded rods, modifying the heat removal rate; this is accomplished here by varying the fill fraction of the inter-pebble matrix. A three-dimensional finite element model is presented that captures many experimental observations, including the sphere temperature and the surface recession rate. The model predicts that pebble release is caused by thermally driven crack propagation through the matrix and that the matrix strength against breaking is the single most important material parameter setting the pebble release rate; this prediction is supported by experimental results.

36 MATERIALS SCIENCE↗
NASA NTRSDate not supplied

Heat Transfer Measurements of NASA Liquid Kerosene/Oxygen Rotating Detonation Rocket Engine

The RDRE has been identified as a viable high performance propulsion system with numerous advantages over the state-of-the-art (SOA) liquid rocket engine. NASA has been investigating this combustion device for applications ranging from lander, upper stage, thruster, and hypersonics. All of the activities funded to date have been focused on closing major technology gaps preventing the RDRE from being used more broadly by industry. One of those gaps include the prediction and management of heat transfer to the walls from the extreme combustion environment. This work overviews the heat transfer measurements made using new and existing hardware. A liquid oxygen / liquid RP-1 RDRE was tested utilizing a calorimeter outer body and outer body nozzle extension. An actively cooled inner body with axial running cooling channels was also used. A bimetallic GRCop-42 / Monel K500 injector was developed and demonstrated to be a viable technology for RDRE environments. Trends in bulk heat loads are discussed along with a direct comparison to constant pressure theory predictions of wall heat transfer. The experimental data obtained in this investigation showed similar heat fluxes to constant pressure theory indicating deflagration may have dominated the flow field. Only a single detonation wave was observed in all tests which imparted a significant dynamic load (vibration) on the test article making measurement of combustor performances extremely challenging. Both accelerometer and load cell data corroborate the extreme G-forces measured. The single wave mode yielded relatively low performances compared with other hot fire test data sets available. This leads to the conclusion that a single detonation wave in this geometry is not sufficient for high performance. Wave multiplicity, or rather, a specific number of waves may yield higher performances.

Thomas Teasley↗
DOE OSTI2013

Analysis & Tools to Spur Increased Deployment of “Waste Heat” Rejection/Recycling Hybrid Ground-source Heat Pump Systems in Hot, Arid or Semiarid Climates Like Texas

This project team analyzed supplemental heat rejection/recovery (SHR) devices or systems that could be used in hybrid ground source heat pump (HGHP) systems located in arid or semi-arid regions in southwestern U.S. Identification of effective SHR solutions would enhance the deployment of ground source heat pumps (GHP) in these regions. In a parallel effort, the team developed integrated GHP models that coupled the building load, heat pump, and ground loop subsystems and which could be applied to residential and commercial office buildings. Then GHP and HGHP performances could be compared in terms of operational performance and life-cycle costs. Several potential SHR devices were analyzed by applying two strategies: 1) to remove heat directly from the water in the ground loop before it enters the ground and 2) to remove heat in the refrigerant loop of the vapor compression cycle (VCC) of the heat pump so less heat is transferred to the water loop at the condenser of the VCC. Cooling towers, adsorption coolers, and thermoelectric liquid coolers were included in strategy 1, and expanded desuperheaters, thermosyphons, and an optimized VCC were included in strategy 2. Of all SHR devices analyzed, only the cooling tower provided a cost-effective performance enhancement. For the integrated GHP model, the project team selected the building load model HAMBASE and its powerful computational Simulink/MatLab platform, empirical performance map models of the heat pumps based upon manufacturers’ performance data, and a ground loop model developed by Oklahoma State University and rewritten for this project in Simulink/MatLab. The design process used GLHEPRO, also from Oklahoma State University, to size the borehole fields. The building load and ground loop models were compared with simulations from eQuest, ASHRAE 140-2008 standards, EnergyPlus, and GLHEPRO and were found to predict those subsystems’ performance well. The integrated GHP model was applied to a 195m 2 (2100ft 2 ) residential building and a 4,982m 2 (53,628ft 2 ) three-story commercial office building, and it ran 10-15 year simulations. The integrated GHP model and its Simulink platform provided residential data, ranging from seconds to years, and commercial office building data, ranging from minutes to years. A cooling tower model was coupled to the base case integrated GHP model for the residential building and the resulting HGHP system provided a cost-effective solution for the Austin, TX location. Simulations for both the residential and commercial building models were run with varying degrees of SHR (device/system not identified) and the results were found to significantly decrease installation costs, increase heat pump efficiency (lower entering water temperature), and prolong the lifetime of the borehole field. Lifetime cycle costs were estimated from the simulation results. Sensitivity studies on system operating performance and lifetime costs were performed on design parameters, such as construction materials, borehole length, borehole configuration and spacing, grout conductivity, and effects of SHR. While some of the results are intuitive, these studies provided quantitative estimates of improved performance and cost. One of the most important results of this sensitivity study is that overall system performance is very sensitive to these design parameters and that modeling and simulation are essential tools to design cost-effective systems.

15 GEOTHERMAL ENERGY↗
DOE OSTI2016

Thermal Modeling of a Loaded Magnastor Storage System at Catawba Nuclear Station

This report represents fulfillment of the M2 Milestone M2FT-16PN080203031, “High Heat Load Thermal Analyses,” under Work Package FT-16PN08020303. The report documents the analysis of the NAC International, Inc. (NAC) Modular, Advanced Generation, Nuclear All-purpose STORage (MAGNASTOR) module at Duke’s Catawba Nuclear Station. As part of the Used Fuel Disposition Campaign of the U.S. Department of Energy, a high-burnup fuel storage demonstration is planned for a storage module in the North Anna Nuclear Station’s Independent Spent Fuel Storage Installation (ISFSI). The storage module selected for this demonstration is an AREVA TN-32B High Burnup cask. The main goals of this proposed test are to provide confirmatory data for model validation and potential improvement, support license renewals and new licenses for ISFSIs, and support transportation licensing for high burnup spent nuclear fuel (EPRI 2014). The focus of the Demonstration test is the performance of the high-burnup fuel. To support the High Burnup Spent Fuel Data Project, Pacific Northwest National Laboratory (PNNL) staff performed a detailed thermal analysis (Fort et al. 2016) of the TN-32B cask. It was found that when conservatisms were removed from the thermal models and especially from the calculated decay heats, the predicted peak cladding temperatures (PCTs) were significantly below the 400°C (752°F) regulatory guidance limit, as specified in Interim Staff Guidance 11, Revision 3, (U.S. NRC 2003).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Reservoir Thermal Energy Storage Benchmarking (Rev. 3)

A benchmarking analysis of RTES research funded by GTO through the Beyond Batteries projects was conducted against the ESGC to see where they fit within the identified ESGC Use Cases. The projects were found to advance knowledge in multiple ESGC use cases, either directly or in some cases, indirectly as enabling technologies. This analysis is helpful to understand where RTES and associated research fits into the larger discussion around energy storage technologies. Also, a retrospective analysis of the Beyond Batteries projects was conducted to evaluate what the projects learned and how the results can be applied to advance the value of RTES. Major results of each of the studies are summarized in Table 2. Additionally, a comparative metrics analysis for RTES was completed to understand where RTES lies within the energy storage industry. Metrics for evaluation of RTES and its comparison to other storage technologies were selected and ranges of their values compiled. The selected metrics – LCOE (levelized cost of energy), capital costs, roundtrip efficiency, energy storage capacity, and storage time – were chosen based on data availability and have a particularly strong influence on the potential deployment of a storage technology. Charts which compare the metrics are presented in section 4.3 and show ranges for each of the 10 selected technologies. However, due to a lack of domestic operational facilities, values for RTES and for portions of the remaining technologies are based on theoretical modeling and studies of best-case scenarios. LCOE estimates for RTES fall within the lower reaches of Figure 15, but nevertheless amount to 2 – 5 times the ESGC Roadmap goal for LCOE, for example in the Facilitating and Evolving Grid Use Case. Capital costs for RTES sit on the higher end (Figure 16) but are expected to decrease as new projects are developed and the technology is refined. The theoretical roundtrip efficiency reported for RTES varies from mid to high percentages (Figure 17) with efficiencies upwards of 93% in modeled scenarios in the Portland Basin (Bershaw et al.,2020). RTES is also expected to have the largest energy storage capacities and longest storage times, likely matched only by lower efficiency hydrogen storage. To better assess the role that RTES could play in energy storage we examined it’s potential in the U.S. The potential depends on many factors. Recently, many researchers have started looking at deep sedimentary basins, depleted oil and gas fields, and basalt formations as potential targets for RTES development. The United States Geological Survey (USGS) has analyzed various cities and shown substantial RTES potential in the cooling sector (Pepin et al., 2021). By modeling RTES in low-quality groundwater (e.g., brackish), it is shown to be favorable across the U.S. with particular suitability in the Illinois Basin, Coastal Plains, and Basin and Range regions. Seasonal RTES operations have also been modeled in the Portland Basin by those at the USGS and Portland State University to simulate an RTES system supplying heating loads needed for the Oregon Health and Science University. Simulations suggest that high conductive heat loss in the initial years exists but tends to decrease with increasing time and development of the resource due to self-insulating nature of the basalts (Burns et al., 2020). Other national laboratory efforts are taking a close look at many of the technical issues involved with RTES (McLing et al., 2019, McLing et al., 2022). These include difficulties in understanding geochemical, hydrogeological, mechanical, and microbiological changes at such elevated temperatures and operational scenarios. Major gaps in research are identified and suggested for future work. With this increased focus to understand how to make RTES successful in the U.S., this technology could be a potential solution to many of the nation’s energy storage problems. For the energy independence of this country, the DOE should prioritize de-risking this technology by making future investments in pilot-scale demonstrations to attract potential investors.

15 GEOTHERMAL ENERGY↗
NASA NTRS1993

Aerothermodynamic performance and thermal protection design for blunt re-entry bodies at L/D = 0.3

Aerodynamic heating and thermal protection design analyses were performed for three blunt re-entry bodies at an L/D = 0.3 returning from low earth orbit. These configurations consisted of a scaled up Apollo command module, a Viking re-entry vehicle, and an Aeroassist Flight Experiment (AFE) aerobrake, each with a maximum diameter of 4.42 m. The aerothermodynamic analysis determined the equilibrium stagnation point heating rate and heat load for nominal and 3-sigma re-entry trajectories and the distribution of heating along the pitch and yaw planes for each of the vehicles at the time of highest heat flux. Using the predicted heating rates and heating distributions, a Thermal Protection System (TPS) design with flight certified materials was tailored for each of the configurations. Results indicated that the heating to the corner of the Viking aeroshell would exceed current limits of reusable tile material. Also, the maximum heating for the AFE would be 15 percent greater than the maximum heating for the Apollo flying the same trajectory. TPS designs showed no significant advantage in TPS weight between the different vehicles; however, heat-shield areal density comparisons showed the Apollo configuration to be the most efficient in terms of TPS weight.

Caram, Jose M.↗