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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 595 records · Page 33
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Techno-economic analysis of a biomass depot

The U.S. Department of Energy (DOE) Bioenergy Technologies Office (BETO) promotes the production of an array of liquid fuels and fuel blendstocks from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass collection, conversion, and sustainability. As part of its involvement in this program, the Idaho National Laboratory (INL) investigates the technical, economic, and environmental performance of different feedstock supply systems and their impacts on the downstream conversion processes.

09 BIOMASS FUELS↗
DOE OSTI2017

Hydrogen Fueling Station Using Thermal Compression: a techno-economic analysis

The goal of this project was to demonstrate the technical and economic feasibility of using thermal compression to create the hydrogen pressure necessary to operate vehicle hydrogen fueling stations. The concept of utilizing the exergy within liquid hydrogen to build pressure rather than mechanical components such as compressors or cryogenic liquid pumps has several advantages. In theory, the compressor-less hydrogen station will have lower operating and maintenance costs because the compressors found in conventional stations require large amounts of electricity to run and are prone to mechanical breakdowns. The thermal compression station also utilizes some of the energy used to liquefy the hydrogen as work to build pressure, this is energy that in conventional stations is lost as heat to the environment.

08 HYDROGEN↗
DOE OSTI2018

Explore the Techno-Economic Viability of Using Large-Scale Additive Manufacturing (AM) For High-Performance Windows

Use of 3D printing, or additive manufacturing (AM) technology, in window design and construction is an under-explored area of research. Given the rapid advancements in AM technology and the potential for AM to address significant challenges associated with window design and manufacturing, there was a need to explore the feasibility of using AM technology. Alcoa’s Kawneer (Alcoa Building and Construction Systems) partnered with Oak Ridge National Laboratory’s (ORNL) Manufacturing Demonstration Facility (MDF) to explore the technical and commercial viability of large-scale 3D printing technologies with Kawneer’s AM window design. The project combined Alcoa/Kawneer’s design and expertise with ORNL’s equipment capability to create and study the world’s first 3D printed window using Big Area Additive Manufacturing (BAAM) technology. The results show that AM is useful for creating custom window shapes and sizes. With AM, more efficient windows can be made by sealing the glass pane into the printed frame during the printing process. In addition to energy savings, the use of AM reduces the manual labor required to produce custom windows.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Techno-economic analysis comparison of comminution of wood chips using a hammer mill and a rotary shear

Preprocessing is a crucial step in the utilization of biomass feedstocks for the production of fuel and biomaterials [1]. Size reduction and drying of the material, where used, are two of the most costly and energy intensive operations that are undertaken during preprocessing, reduction of the energy usage during these two phases will reduce cost of processing and ultimately reduce the overall cost to the final user. Traditionally, a hammer mill has been the primary method used for secondary size reduction. For wet material, a hammer mill requires high amounts of energy, while for dry material the hammer mill produces a large quantity of small particles [2]. In both cases, the costs increase either from additionally needed fuel cost or from the cost of lost material. In effort to lower the cost for size reduction, a rotary shear has been developed for the comminution of biomass feedstocks. The rotary shear utilizes interlocking, rotating disk that shear the material rather than using impact to reduce the particle size of the materials. Because the material is size reduced using a cutting motion, rather than impact, the distribution of particle sizes is much narrower than produced by hammer mills.

09 BIOMASS FUELS↗
DOE OSTI2018

A Techno-Economic Analysis and Cost Reduction Roadmap for III-V Solar Cells

III-V materials have achieved the highest efficiency of any solar cell technology. They have been commercially available since the 1960s, and have been widely used in space applications where high performance is required. However, prices of III-V solar cells are currently 2 to 3 orders of magnitude higher than other technologies, prohibiting their use in mainstream photovoltaic (PV) markets outside of high concentration photovoltaic systems. In this report, we present bottom-up cost models for current III-V solar cell technology, and explore the reasons behind these high costs. Then, we examine the advances required to drive cost down, and present a roadmap illustrating potential pathways to reach costs that could enable III-Vs to be competitive in broader, terrestrial markets without concentration. We find that cell manufacturing costs of $0.40/W or below could be achieved in high volume production, but that this would require commercialization and scale-up of a low-cost epitaxial growth technique, implementation of alternative, low-cost metallization schemes, and, critically, significant research and development to address the high cost of the substrate.

14 SOLAR ENERGY↗
DOE OSTI2014

Techno-Economic Analysis of Integrated Gasification Fuel Cell Systems

This report presents the results of an updated Pathway Study for coal-based, integrated gasification fuel cell (IGFC) power systems with carbon capture and storage (CCS). The results quantify the performance and cost benefits for a series of projected gains made through the development of advanced technologies or improvements in plant operation and maintenance. The results represent the potential future benefits of IGFC technology development. They also provide DOE with a basis to select the most appropriate development path for IGFC, and to measure and prioritize the contribution of its R&D program to future power systems technology.

03 NATURAL GAS↗
DOE OSTI2019

Techno-Economic Analysis and Evaluation of Wet FGD Wastewater Treatment Processes at Existing Plants

The United States Environmental Protection Agency (EPA) issued updated effluent limitation guidelines (ELGs) and standards for the steam electric power generation point source category in November 2015 to strengthen controls on wastewater discharges. Many of the public comments discussed concerns about reliability, and whether Best Available Technology Economically Achievable (BAT) has been adequately demonstrated under a variety of conditions; however, discussion of the cost of electricity (COE) impact of installing the technology on existing coal units was limited. To address the COE impact of installing processes to achieve compliance for wet flue gas desulfurization (FGD) wastewater at existing pulverized coal (PC) plants, this study focused on developing cost and performance estimates of multiple commercial technologies in various configurations, including alternative (non-BAT) compliance processes (e.g., zero valent iron) and overcompliance processes (e.g., brine concentration with fly ash conditioning). Exhibit ES-1 provides the net plant efficiency (η) and COE estimated for each of the selected process configurations in this study. Case 0 is the reference subcritical PC plant, which represents an existing unit discharging wet FGD wastewater to surface water. It is assumed that all existing capital assets are fully depreciated, such that any capital costs reflect only the cost of the wet FGD wastewater treatment systems and plant upgrades required to accommodate the retrofits.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2020

Techno-Economic Analysis of Synthetic Fuels Pathways Integrated with Light Water Reactors

The purpose of this work is to identify, model, and compare two possible synfuel production routes utilizing CO 2 as the feedstock. Heat from an LWR nuclear plant is integrated wherever possible as a means to positively affect the economics of the LWR. Process and economic modeling for a conceptual synfuel production plant co-located (or in near proximity) with an LWR is presented, including the cost of CO 2 captured from an ethanol plant, compressed, and transported to the LWR hybrid plant, co-electrolysis of the CO 2 with water in a solid oxide electrolyzing cell (SOEC) system to produce syngas, and thermo-catalytic conversion of the syngas to transportation fuel. The hybrid LWR/synfuels plant is assumed to be located within 50-150 miles of an ethanol plant, e.g., located in the Midwest region of the United States. Performance and nth plant economics for the co-electrolysis-based processes are evaluated and compared with biomass-gasification-based technology for the synfuel routes considered. Sensitivity analysis around the price of CO 2 and electricity, two of the major cost drivers, is presented for each case. Consideration of a carbon credit is also included in the sensitivity analysis.

08 HYDROGEN↗
DOE OSTI2026

Region-Specific Merchant Hydrogen Market Assessment and Techno-Economic Assessment of Electrolytic Hydrogen Generation: Cooperative Research and Development Final Report, CRADA Number CRD-18-00751

Utilities need to recover value from baseload and some renewable assets even when the electricity is curtailed. The declining cost of renewables (particularly solar), the persistently low-cost of natural gas, and the declining electricity demand, have all worked to lower the price of electricity. Furthermore, the baseload assets have a high turndown cost, which is not reflected in the low market electricity prices. One option for utilizing the curtailed electricity is hydrogen generation. One important aspect of this project will be to provide a “go/no-go” recommendation on the economic feasibility of pursuing hydrogen generation vs. other markets that could offtake curtailed electricity or nuclear steam. This project will specifically assess the opportunities for hydrogen production and use in the service territories of Southern Company Services (SCS), Exelon SBC, and Xcel Energy. Each utility partner represents a different mix of generation fleets: Exelon has significant nuclear assets, Xcel is primarily renewables (wind) with some nuclear, and SCS represents both a renewables fleet and a heavily baseload fleet, which includes significant nuclear. The Contractors will conduct the study of hydrogen market opportunities by first considering the approximate electricity demand and price profiles for the year, and power generation capacity that can be used to produce hydrogen. Therefore, a profile for hydrogen generation will also be developed to better understand the quantity and timing of hydrogen production. Once the hydrogen production schedule is estimated, hydrogen storage requirements can be determined. This effort will provide sufficient information to make a go/no-go decision on moving ahead with a detailed regional case study for hydrogen production in any of the three utility areas.

08 HYDROGEN↗
DOE OSTI2021

Techno-Economic Analysis of Lithium Extraction from Geothermal Brines

The United States has a large, domestic source of lithium in geothermal fluids, especially at the Salton Sea region of southern California, where estimates of lithium pass-through at geothermal plants exceed 24,000 metric tons per year, based on 2019 geothermal plant operations. Lithium extraction from geothermal brines offers the potential to provide the United States with a secure, domestic supply of lithium to meet the increasing demands of electric vehicles, grid energy storage, portable electronics, and other end-use applications. Additionally, the use of direct extraction technologies allows for a more sustainable lithium supply relative to current evaporative brine and hardrock mining operations in terms of land use, water use, time to market with lithium products, and carbon intensity of operations. This report is part of an effort to assess geothermal brines as a source of commercial lithium supply for the United States. In this study, the National Renewable Energy Laboratory (NREL) reviews and summarizes public technoeconomic analyses of lithium extraction technologies. The work was coordinated with the Critical Minerals Institute at the Colorado School of Mines who focused on supply chain analysis of lithium.

15 GEOTHERMAL ENERGY↗
DOE OSTI2021

Techno-Economic Assessment for Opportunities to Integrate Algae Farming with Wastewater Treatment

This report investigates the economic and scalability potential for algal biomass production based on opportunities to couple algae farming with wastewater treatment (WWT). This activity was motivated in part by a recent influx of technology developers who are currently in various stages of planning, construction, and operation of algae facilities for treating municipal wastewater, all making claims of tremendous economic potential for algal WWT relative to other more traditional WWT methods when viewing treated wastewater as the primary product output and algal biomass as a secondary coproduct. In addition to solving for minimum biomass selling price (MBSP) for a farm configured to maximize biomass production while minimizing water footprint (when sourcing makeup water from local groundwater resources at added cost), the algal WWT cases evaluated here also solved for MBSP while assigning a treatment credit as a means to valorize the treated water as a coproduct in the farm model. This enables a consistent comparison against the National Renewable Energy Laboratory’s standard algae farm models.

09 BIOMASS FUELS↗
DOE OSTI2022

Techno-Economic Analysis of Natural Gas Fuel Cell Plant Configurations

The United States (U.S.) Department of Energy (DOE) Office of Fossil Energy and Carbon Management (FECM) and the National Energy Technology Laboratory (NETL) have been pursuing the development of solid oxide fuel cell (SOFC) technology to enable future power generation systems that are consistent with the cornerstones of the DOE mission—to ensure America’s security and prosperity by addressing its energy and environmental challenges through transformative science and technology solutions. The U.S. DOE FECM SOFC Program is currently focused on the development of low-cost, highly efficient, and reliable SOFC power systems. NETL’s SOFC technology development roadmap is aligned with near-term market opportunities in the distributed generation sector to validate and advance the technology while paving the way for utility-scale (> 50 MW) natural gas and coal-derived synthesis gas-fueled applications via progressively larger system demonstrations. The present study represents a part of a series of system evaluations being developed at NETL to aid in prioritizing technological advances along research pathways to the realization of utility-scale SOFC systems, a transformational goal of the fuel cell program. In particular, the system performance of utility-scale natural gas fuel cell (NGFC) systems with and without carbon dioxide (CO 2 ) capture is presented. The objective of the study is to provide targeted research and development (R&D) guidance to the FECM SOFC Program and SOFC commercial developers to accelerate technology deployment.

03 NATURAL GAS↗
DOE OSTI2022

Techno-Economic Analysis of Integrated Gasification Fuel Cell Systems

This National Energy Technology Laboratory (NETL) study describes the results of a pathway study for coal-based integrated gasification and solid oxide fuel cell (IGFC) power systems with and without carbon capture and storage. Two pathway scenarios are considered, based on the operating pressure of the SOFC. Three gasification technologies, including a conventional technology, differing in the syngas methane content, which has a significant effect on the IGFC system performance, were considered. The performance and cost benefits were estimated for a series of projected gains made through the development of advances in the component technologies or improvements in plant costs and availability. The objective of the study is to provide targeted research and development guidance to the FECM SOFC Program and SOFC commercial developers.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2022

Wall Upgrades for Energy Retrofits: A Techno-Economic Study

Homes built before 1992, when the U.S. Department of Energy’s (DOE) Building Energy Codes Program was established, represent approximately 68% of the residential building stock in the country. Up to 43% of these homes have little to no insulation in the walls and have very high air leakage rates of 10 or more air changes per hour at 50 pascals of pressure (ACH50). These issues can represent a substantial portion of unnecessary money spent on utility bills for homeowners, especially in the colder climates. There is a significant need for cost-effective, reliable retrofit methods for these homes that include air, moisture, and vapor controls which are considered best practices for high-performance new home construction. Well-tested and documented wall retrofit systems can help to achieve substantial energy savings and also improve durability, comfort, health, and resilience. In 2018, DOE’s Building Technologies Office awarded Pacific Northwest National Laboratory, Oak Ridge National Laboratory, and the University of Minnesota funding to complete a 3-year project to compare a range of residential wall retrofit systems that prioritized affordability, durability and energy savings potential. In addition to these core criteria, the ease-of-construction and the wide-scale applicability of the solutions also were considered. In this project, the research team identified, constructed, tested, simulated, and analyzed the feasibility and economics of 16 wall retrofit assemblies (14 test configurations and two baseline configurations).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2022

Techno-Economic, Feasibility, and Life Cycle Analysis of Renewable Propane (Final Report)

The Propane Education and Research Council (PERC) has engaged with the National Renewable Energy Laboratory (NREL) to develop information that is critical to understanding the current and future landscape for renewable propane (RP) and the value proposition for recovery of RP from existing and planned HEFA biorefineries. In summary the following outcomes are identified from this study: 1) production of incremental RP by increasing the severity of the hydroisomerization step is insignificant to the overall propane yield from a HEFA biorefinery, however production of renewable butane (or LPG 2 ) is quite significant thus suggesting alternate strategies for valorizing these fractions; 2) the value proposition for recovering RP and renewable LPG is quite strong, with capital recovery payback periods of 14 months for a small biorefinery producing 3.5 million gallons per year RP to as short as 2 months for a large biorefinery producing 87 million gallons per year RP. Paybacks for renewable LPG are as much as 50% shorter; and 3) current and projected expansions of renewable diesel will greatly expand the potential availability of RP as a by-product. Several promising new pathways are under development but will not significantly increase production of RP for the next decade.

09 BIOMASS FUELS↗