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At least 595 records · Page 33

Graphite Ablation and Thermal Response Simulation Under Arc-Jet Flow Conditions

The Two-dimensional Implicit Thermal Response and Ablation program, TITAN, was developed and integrated with a Navier-Stokes solver, GIANTS, for multidimensional ablation and shape change simulation of thermal protection systems in hypersonic flow environments. The governing equations in both codes are demoralized using the same finite-volume approximation with a general body-fitted coordinate system. Time-dependent solutions are achieved by an implicit time marching technique using Gauess-Siedel line relaxation with alternating sweeps. As the first part of a code validation study, this paper compares TITAN-GIANTS predictions with thermal response and recession data obtained from arc-jet tests recently conducted in the Interaction Heating Facility (IHF) at NASA Ames Research Center. The test models are graphite sphere-cones. Graphite was selected as a test material to minimize the uncertainties from material properties. Recession and thermal response data were obtained from two separate arc-jet test series. The first series was at a heat flux where graphite ablation is mainly due to sublimation, and the second series was at a relatively low heat flux where recession is the result of diffusion-controlled oxidation. Ablation and thermal response solutions for both sets of conditions, as calculated by TITAN-GIANTS, are presented and discussed in detail. Predicted shape change and temperature histories generally agree well with the data obtained from the arc-jet tests.

Chen, Y.-K.↗

Model Validation of an RSRM Transporter Through Full-scale Operational and Modal Testing

The Reusable Solid Rocket Motor (RSRM) segments, which are part of the current Space Shuttle system and will provide the first stage of the Ares launch vehicle, must be transported from their manufacturing facility in Promontory, Utah, to a railhead in Corinne, Utah. This approximately 25-mile trip on secondary paved roads is accomplished using a special transporter system which lifts and conveys each individual segment. ATK Launch Systems (ATK) has recently obtained a new set of these transporters from Scheuerle, a company in Germany. The transporter is a 96-wheel, dual tractor vehicle that supports the payload via a hydraulic suspension. Since this system is a different design than was previously used, computer modeling with validation via test is required to ensure that the environment to which the segment is exposed is not too severe for this space-critical hardware. Accurate prediction of the loads imparted to the rocket motor is essential in order to prevent damage to the segment. To develop and validate a finite element model capable of such accurate predictions, ATA Engineering, Inc., teamed with ATK to perform a modal survey of the transport system, including a forward RSRM segment. A set of electrodynamic shakers was placed around the transporter at locations capable of exciting the transporter vehicle dynamics. Forces from the shakers with varying phase combinations were applied using sinusoidal sweep excitation. The relative phase of the shaker forcing functions was adjusted to match the shape characteristics of each of several target modes, thereby customizing each sweep run for exciting a particular mode. The resulting frequency response functions (FRF) from this series of sine sweeps allowed identification of all target modes and other higher-order modes, allowing good comparison to the finite element model. Furthermore, the survey-derived modal frequencies were correlated with peak frequencies observed during road-going operating tests. This correlation enabled verification of the most significant modes contributing to real-world loading of the motor segment under transport. After traditional model updating, dynamic simulation of the transportation environment was compared to the measured operating data to provided further validation of the analysis model. KEYWORDS Validation, correlation, modal test, rocket motor, transporter

Brillhart, Ralph↗

Structural stability augmentation system design using BODEDIRECT: A quick and accurate approach

A methodology is presented for a modal suppression control law design using flight test data instead of mathematical models to obtain the required gain and phase information about the flexible airplane. This approach is referred to as BODEDIRECT. The purpose of the BODEDIRECT program is to provide a method of analyzing the modal phase relationships measured directly from the airplane. These measurements can be achieved with a frequency sweep at the control surface input while measuring the outputs of interest. The measured Bode-models can be used directly for analysis in the frequency domain, and for control law design. Besides providing a more accurate representation for the system inputs and outputs of interest, this method is quick and relatively inexpensive. To date, the BODEDIRECT program has been tested and verified for computational integrity. Its capabilities include calculation of series, parallel and loop closure connections between Bode-model representations. System PSD, together with gain and phase margins of stability may be calculated for successive loop closures of multi-input/multi-output systems. Current plans include extensive flight testing to obtain a Bode-model representation of a commercial aircraft for design of a structural stability augmentation system.

Goslin, T. J.↗

Electromigration kinetics and critical current of Pb-free interconnects

Electromigration kinetics of Pb-free solder bump interconnects have been studied using a single bump parameter sweep technique. By removing bump to bump variations in structure, texture, and composition, the single bump sweep technique has provided both activation energy and power exponents that reflect atomic migration and interface reactions with fewer samples, shorter stress time, and better statistics than standard failure testing procedures. Contact metallurgies based on Cu and Ni have been studied. Critical current, which corresponds to the Blech limit, was found to exist in the Ni metallurgy, but not in the Cu metallurgy. A temperature dependence of critical current was also observed.

36 MATERIALS SCIENCE↗

Analytic investigation of advancing blade drag reduction by tip modifications

Analytic techniques were applied to study the effect on the performance of the nonlifting advancing blade when the outboard 5% of the blade is modified to reduce drag. The tip modifications studied consisted of reducing airfoil thickness, sweepback, and planform taper. The reductions in instantaneous drag and torque were calculated for tip speed ratios from about 0.19 to 0.30, corresponding to advancing blade tip Mach numbers of 0.855 to 0.936, respectively. Approximations required in the analysis introduce uncertainties into the computed absolute values of drag and torque; however, the differences in the quantities should be a fairly reliable measure of the effect of changing tip geometry. For example, at the highest tip speed, instantaneous drag, and torque were reduced by 20% and 24%, respectively, for tip sweep of 40 deg on a blade using an NACA 0010 airfoil and by comparable amounts for 30-deg sweep on a blade having an NACA 0012 airfoil section. The present method should prove to be a useful, inexpensive technique for identifying promising configurations for additional study and testing.

Tauber, M. E.↗

Low-speed investigation of the maneuver capability of supersonic fighter wings

A low-speed investigation of wings suitable for supersonic fighter application was undertaken to understand the flow regions developed by these wings through flow visualization and to evaluate areas in which low-speed testing could provide information for extrapolation to higher Mach numbers and Reynolds numbers. This study involved cranked wings of highly-swept inboard panels and outboard panel of various sweeps with leading- and trailing-edge devices. Both theoretical and experimental results with flow visualization are presented. Flow visualization results show that a mixed flow condition (vortex flow on the highly-swept inboard section and attached flow on the cranked outboard section) is possible for wings with low sweep (20 deg) outboard cranked sections. Lift and drag measurements on the planar (no flap deflection) wings show good agreement with theoretical results for leading-edge vortex flow. There is little or no change in planar wing performance at maneuver conditions due to outboard sweep effects. Results also show that for cambered wings (flap deflected) only small improvements in performance over flat wings were obtained at high-lift maneuver conditions.

Hom, K. W.↗

Investigation at Low Speeds of the Effect of Aspect Ratio and Sweep on Rolling Stability Derivatives of Untapered Wings

A low-scale wind-tunnel investigation was conducted in rolling flow to determine the effects of aspect ratio and sweep (when varied independently) on the rolling stability derivatives for a series of untapered wings. The rolling-flow equipment of the Langley stability tunnel was used for the tests. The data of the investigation have been used to develop a method of accounting for the effects of the drag on the yawing moment due to rolling throughout the lift range.

Goodman, Alex↗

Effects of Outboard Thickened and Blunted Leading Edges on the Wave Drag of a 45 Degree Swept-Wing and Body Combination

An investigation to evaluate the effects of thickened and blunted leading-edge modifications on the wave drag of a swept wing has been made at Mach numbers from 0.65 to 2.20 and at a Reynolds number of 2,580,000 based on the mean aerodynamic chord of the basic wing. Two leading-edge designs were investigated and they are referred to as the thickened and the blunted modifications although both sections had equally large leading-edge radii. The thickened leading edge was formed by increasing the thickness over the forward 40 percent of the basic wing section. The blunted modification was formed by reducing the wing chords about 1 percent and by increasing the section thickness slightly over the forward 6 percent of the basic section in a manner to keep the wing sweep and volume essentially equal to the respective values for the basic wing. The basic wing had an aspect ratio of 3, a leading-edge sweep of 45 deg., a taper ratio of 0.4, and NACA 64AO06 sections perpendicular to a line swept back 39.45 deg., the quarter-chord line of these sections. Test results indicated that the thickened modification resulted in an increase in zero-lift drag coefficient of from 0.0040 to 0.0060 over values for the basic model at Mach numbers at which the wing leading edge was sonic or supersonic. Although drag coefficients of both the basic and thickened models were reduced at all test Mach numbers by body indentations designed for the range of Mach numbers from 1.00 to 2.00, the greater drag of the thickened model relative to that of the basic model was not reduced. The blunted model, however, had less than one quarter of the drag penalty of the thickened model relative to the basic model at supersonic leading-edge conditions (M greater or equal to root-2).

Holdaway, George H.↗

A Simple Boundary-Layer Transition Detection Method Using Mean Static Pressure Measurements

A simple method for detecting boundary-layer transition using only mean static pressure port data is presented. The method can be applied to most existing models with pressure taps, and only requires that a fine angle-of-attack sweep be performed. A small but abrupt change in the static pressure is visible when the transition front passes over the pressure tap. Results from a recent Juncture Flow test entry are used to illustrate the technique. Infrared thermography measurements of the transition front compare very well to the transition locations obtained from the static pressure ports. Some differences in behavior occur depending on the dominant transition mechanism. While the technique is somewhat qualitative, it can be an excellent tool for estimating the transition location when other tools are not readily available. Given the simplicity of the technique, and the fact that most wind-tunnel models are already designed with numerous static pressure taps, this method can be applied with very little overhead.

boundary-layer transition↗

Flight Test Determined Aerodynamics Force and Moment Characteristics of the X-43A Research Vehicle at Mach 7.0

The second flight of the HYPER-X Program afforded a unique opportunity to determine the aerodynamic force and moment characteristics of an airframe integrated scramjet powered aircraft in hypersonic flight. These data were gathered via a repeated series of pitch, yaw, and roll doublets, frequency sweeps, and pull-up/push-over maneuvers performed throughout the X-43A cowl-closed descent phase. The subject flight research maneuvers were conducted in a Mach number range of 6.8 to 0.95 at altitudes from 92,000 ft to sea level. In this flight regime, the dynamic pressure varied from 1300 psf to 400 psf with angle-of-attack ranging from 0 deg to 14 deg. The flight-extracted aerodynamics were compared with pre-flight predictions based on wind tunnel test data. The X-43A flight-derived axial force was found to be 10 to 15 percent higher than prediction. Under-predictions of similar magnitude were observed for the normal force. For Mach numbers greater than 4, the X-43A flight-derived stability and control characteristics resulted in larger than predicted static margins, with the largest discrepancy approximately 5-inches forward along the X(CG) at Mach 6. This would result in less static margin in pitch. The X-43A predicted lateral-directional stability and control characteristics matched well with flight data when allowance was made for the high uncertainty in angle-of-sideslip.

Davis, Mark C.↗

Demonstration of Ego Vehicle and System Level Benefits of Eco-Driving on Chassis Dynamometer

Eco-Driving with connected and automated vehicles has shown potential to reduce energy consumption of an individual (i.e., ego) vehicle by up to 15%. In a project funded by ARPA-E, a team led by Southwest Research Institute demonstrated an 8-12% reduction in energy consumption on a 2017 Prius Prime. This was demonstrated in simulation as well as chassis dynamometer testing. The authors presented a simulation study that demonstrated corridor-level energy consumption improvements by about 15%. This study was performed by modeling a six-kilometer-long urban corridor in Columbus, Ohio for traffic simulations. Five powertrain models consisting of two battery electric vehicles (BEVs), a hybrid electric vehicle (HEV), and two internal combustion engine (ICE) powered vehicles were developed. The design of experiment consisted of sweeps for various levels of traffic, penetration of smart vehicles, penetration of technology, and powertrain electrification. The large-scale simulation study consisted of doing approximately 96,000 powertrain simulations. A sophisticated clustering scheme was built and utilized to down select representative traces for each scenario from the simulation study for vehicle testing on a chassis dynamometer. Furthermore, this paper provides a summary of individual ego vehicle testing as well as a comprehensive overview of the method utilized for down selecting representative traces from large scale simulation studies that can be used to quantify corridor level benefits. Vehicle test results along with corresponding analyses are presented.

33 ADVANCED PROPULSION SYSTEMS↗

A space-marching method for the computation of viscous internal flows

A space-marching method has been developed to compute 3-D viscous flows in internal geometries. The Navier-Stokes equations have been posed as an initial-value problem by neglecting the effects of streamwise diffusion and treating the streamwise pressure gradient as a known source term. The fully coupled system of equations has been solved by a noniterative algorithm at each streamwise step of the computation. A low Mach number formulation of the equations has been used to compute incompressible flow fields. A computer program has been written to implement all aspects of the space-marching algorithm. The program is modular and is easily adapted to the widely varying geometries of internal flows. The space-marching algorithm has been tested by computing simple flows with known analytical solutions. The method has been used to predict complex 3-D turbulent flows. The algorithm is stable and very economical. A single sweep of the flow field by the space-marching method is approximately equivalent to one time-step of the time-marching method.

Govindan, T. R.↗

A time accurate finite volume method for propulsion chamber flows

An implicit three-dimensional time-accurate method for propulsion chamber flows is proposed which uses line Gauss-Seidel relaxation and multiple axial sweeps for the convergence of each time step. The general time-integration algorithm employed includes such schemes as the Euler implicit method. The results of spatial and temporal accuracy tests reveal that Roe's (1981) flux difference splitting provides excellent tracking of acoustic wave speeds. In comparison with other methods, no low mean flow Mach number convergence limitation or Courant number stabilization restriction is observed.

Beddini, R. A.↗

F-14 VSTFE and results of the cleanup flight test program

Flight transition data applicable to swept wings at high subsonic speeds are needed to make valid assessments of the potential for natural laminar flow or laminar flow control for transports of various sizes at various cruise speeds. NASA initiated the variable sweep transition flight experiment (VSTFE) to help establish a boundary layer transition data base for use in laminar flow wing design. The carrier vehicle for this experiment is an F-14, which has variable sweep capability. The variable sweep outer panels of the F-14 were modified with natural laminar flow gloves to provide not only smooth surfaces but also airfoils that can produce a wide range of pressure distributions for which transition location can be determined. The VSTFE program is briefly described and some preliminary glove I flight results are presented.

Meyer, Robert R.↗

Further results of natural laminar flow flight test experiments

Flight test experiments were conducted to measure the extent and nature of natural laminar flow on a smoothed test region of a swept-wing business jet wing. Surface hot film anemometry and sublimating chemicals were used for transition detection. Surface pressure distributions were measured using pressure belts. Engine noise was monitored by a microphone attached to the wing surface to study possible acoustic effects on stability of the laminar boundary layer. Side-slip conditions were flown to simulate changes in effective wing sweep. Flight instrumentation and ground data analysis techniques and a method for measuring intermittency of turbulence are described. Correlation was obtained between the hot film gage signals and chemicals for transition detection. Cross-flow vortices were observed for some flight conditions. Results of spectral and statistical analysis of the hot film signals for various flight test conditions are presented.

Wentz, W. H., Jr.↗

Active Flow Control Enhanced Aileron of the High-Lift Common Research Model at Takeoff Condition

An experimental investigation was conducted in the NASA Langley 14- by 22-Foot Subsonic Tunnel on the NASA 10% scale High-Lift Common Research Model (CRM-HL) to improve the high-lift aerodynamic performance of the takeoff configuration. Active flow control (AFC) was applied at the aileron hinge line to control flow separation at high aileron deflection angles to increase lift-to-drag ratio (L/D). Improvements in low speed L/D can increase vehicle payload and/or range resulting in a more efficient vehicle. Aileron deflection angles of 0°, 7.5°, 16°, and 25° were investigated. Flow control was applied to the two largest aileron deflections, which are considered the high-lift (HL) improved takeoff configurations. A companion paper will discuss baseline flow characteristics of the CRM-HL at the three takeoff conditions: reference, nominal, and HL-improved. In this paper, we focus on the aerodynamic improvement obtained when AFC was applied to an aileron deflected at 16° relative to the nominal configuration of 7.5° deflection. Multiple flow control parameters, including actuator type, spacing, and intensity, were investigated to evaluate the efficiency of the actuation system. The different AFC configurations tested were assessed with tuft visualization, steady surface pressure data, and force and moment data. The results indicated that all actuation types and spacings examined led to an increase in lift across the range of angles of attack investigated. Flow separation was mitigated with the injection of momentum at the aileron hinge line. The configurations with the smallest spacing produced the highest improvement in L/D. Steady jet actuation showed higher efficiency but similar aerodynamic performance when compared to the sweeping jet actuators. This work was performed in support of the NASA Advanced Air Transport Technology (AATT) Project.

CRM-HL↗

Lead exposure in young children over a 5-year period from urban environments using alternative exposure measures with the US EPA IEUBK model – A trial

Highlights: • IEUBK simulations of soil with petri dish dust (PDD), soil with handwipes, sweepings with PDD, sweepings with wipes. • Predicted blood lead levels (PbB) generally give good agreement with observed PbB in spite of differences in intake units for PDD and handwipes. • Analyses with dust loadings converted to concentration give higher predicted PbB. • Simulations on aggregated data for each child give similar results to age-stratified data. • Estimating house dust Pb from measured soil Pb concentrations (in the absence of measured house dust concentrations) results in over-prediction of PbB. The US Environmental Protection Agency (EPA) Integrated Exposure Uptake Biokinetic (IEUBK) model has been widely used to predict blood lead (PbB) levels in children especially around industrial sites. Exposure variables have strongly focussed on the major contribution of lead (Pb) in soil and interior dust to total intake and, in many studies, site-specific data for air, water, diet and measured PbB were not available. We have applied the IEUBK model to a comprehensive data set, including measured PbB, for 108 children monitored over a 5-year period in Sydney, New South Wales, Australia. To use this data set, we have substituted available data (with or without modification) for standard inputs as needed. For example, as an alternative measure for soil Pb concentration (μg/g), we have substituted exterior dust sweepings Pb concentration (μg/g). As alternative measures for interior dust Pb concentration (μg/g) we have used 1) 30-day cumulative petri dish deposition data (PDD) (as µg Pb/m{sup 2}/30days), or 2) hand wipe data (as μg Pb/hand). For comparison, simulations were also undertaken with estimates of dust Pb concentration derived from a prior regression of dust Pb concentration (μg/g) on dust Pb loading (μg/ft{sup 2}) as concentration is the unit specified for the Model. Simulations for each subject using observed data aggregated over the 5-year interval of the study, the most usual application of the IEUBK model, showed using Wilcoxon tests that there was a significant difference between the observed values and the values predicted by the Model containing soil with hand wipes (p < 0.001), and soil and PDD (p = 0.026) but not those for the other two sets of predictors, based on sweepings and PDD or sweepings and wipes. Overall, simulations of the Model using alternative exposure measures of petri dish dust (and possibly hand wipes) instead of vacuum cleaner dust and dust sweepings instead of soil provide predicted PbB which are generally consistent with each other and observed values. The predicted geometric mean PbBs were 2.17 ( ± 1.24) μg/dL for soil with PDD, 1.95 ( ± 1.17) μg/dL for soil with hand wipes, 2.36 ( ± 1.75) μg/dL for sweepings with PDD, and 2.15 ( ± 1.69) for sweepings with hand wipes. These results are in good agreement with the observed geometric mean PbB of 2.46 ( ± 0.99) μg/dL. In contrast to all other IEUBK model studies to our knowledge, we have stratified the data over the age ranges from 1 to 5 years. The median of the predicted values was lower than that for the observed values for every combination of age and set of measures; in some cases, the difference was statistically significant. The differences between observed and predicted PbB tended to be greatest for the soil plus wipes measure and for the oldest age group. Use of ‘default dust’ values calculated from the site-specific soil values, a common application of the IEUBK model, results in predicted PbB about 22% (range 0 to 52%) higher than those from soil with PDD data sets. Geometric mean contributions estimated from the Model to total Pb intake for a child aged 1–2 years was 0.09% for air, 42% for diet, 5.3% for water and 42% for soil and dust. Our results indicate that it is feasible to use alternative measures of soil and dust exposure to provide reliable predictions of PbB in urban environments.

54 ENVIRONMENTAL SCIENCES↗

FY17 Accomplishments - Testing Facilities and Capabilities at SWiFT, SNL

The Scaled Wind Farm Technologies (SWiFT) facility operated by Sandia National Laboratories (SNL) has, in support of the Atmosphere to electrons (A2e) research program, acquired measurements of wind turbine wake dynamics under various atmospheric conditions and while interacting with a downstream wind turbine. SNL researchers, in collaboration with National Renewable Energy Laboratory (NREL) researchers, installed a customized LIDAR system created by the Technical University of Denmark (DTU) in one of the SWiFT wind turbines (Figure 1) and operated that turbine with intentional yaw-versus-winddirection misalignment to study the behavior of the turbine wake under numerous combinations of atmospheric conditions and turbine yaw offsets. The DTU-customized LIDAR provided detailed measurements of the wake’s shape and location at many distances downwind of the turbine (Figure 2). These measurements will benefit wind energy researchers looking to understand wind turbine wake behavior and improve modeling and simulation of wake dynamics, including the “wake steering” affect that is observed when turbine yaw offset is controlled. During the test campaign, two SWiFT wind turbines were operated at the same time to observe the influence of the turbines on each other as the wake of the upwind turbine was observed sweeping over and interacting with the downwind turbine.

17 WIND ENERGY↗